Lamps for road vehicles - Performance requirements

One of a series of IEC standards for incandescent lamps to be used in headlamps, fog-lamps and signalling lamps of road vehicles.

Lampes pour véhicules routiers - Prescriptions de performances

Fait partie d'une série de normes de la CEI relatives aux lampes à filament à être utilisées dans les projecteurs avant; feux de brouillard et feux de signalisation des véhicules routiers.

General Information

Status
Published
Publication Date
20-May-2003
Drafting Committee
Current Stage
DELPUB - Deleted Publication
Completion Date
16-Dec-2014
Ref Project

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Standards Content (Sample)


NORME CEI
INTERNATIONALE IEC
INTERNATIONAL
Troisième édition
STANDARD
Third edition
2003-05
Lampes pour véhicules routiers –
Prescriptions de performances
Lamps for road vehicles –
Performance requirements
Numéro de référence
Reference number
CEI/IEC 60810:2003
Numérotation des publications Publication numbering
Depuis le 1er janvier 1997, les publications de la CEI As from 1 January 1997 all IEC publications are
sont numérotées à partir de 60000. Ainsi, la CEI 34-1 issued with a designation in the 60000 series. For
devient la CEI 60034-1. example, IEC 34-1 is now referred to as IEC 60034-1.
Editions consolidées Consolidated editions
Les versions consolidées de certaines publications de la The IEC is now publishing consolidated versions of its
CEI incorporant les amendements sont disponibles. Par publications. For example, edition numbers 1.0, 1.1
exemple, les numéros d’édition 1.0, 1.1 et 1.2 indiquent and 1.2 refer, respectively, to the base publication,
respectivement la publication de base, la publication de the base publication incorporating amendment 1 and
base incorporant l’amendement 1, et la publication de the base publication incorporating amendments 1
base incorporant les amendements 1 et 2. and 2.
Informations supplémentaires Further information on IEC publications
sur les publications de la CEI
Le contenu technique des publications de la CEI est The technical content of IEC publications is kept
constamment revu par la CEI afin qu'il reflète l'état under constant review by the IEC, thus ensuring that
actuel de la technique. Des renseignements relatifs à the content reflects current technology. Information
cette publication, y compris sa validité, sont dispo- relating to this publication, including its validity, is
nibles dans le Catalogue des publications de la CEI available in the IEC Catalogue of publications
(voir ci-dessous) en plus des nouvelles éditions, (see below) in addition to new editions, amendments
amendements et corrigenda. Des informations sur les and corrigenda. Information on the subjects under
sujets à l’étude et l’avancement des travaux entrepris consideration and work in progress undertaken by the
par le comité d’études qui a élaboré cette publication, technical committee which has prepared this
ainsi que la liste des publications parues, sont publication, as well as the list of publications issued,
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NORME CEI
INTERNATIONALE IEC
INTERNATIONAL
Troisième édition
STANDARD
Third edition
2003-05
Lampes pour véhicules routiers –
Prescriptions de performances
Lamps for road vehicles –
Performance requirements
 IEC 2003 Droits de reproduction réservés  Copyright - all rights reserved
Aucune partie de cette publication ne peut être reproduite ni No part of this publication may be reproduced or utilized in any
utilisée sous quelque forme que ce soit et par aucun procédé, form or by any means, electronic or mechanical, including
électronique ou mécanique, y compris la photocopie et les photocopying and microfilm, without permission in writing from
microfilms, sans l'accord écrit de l'éditeur. the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: +41 22 919 02 11 Telefax: +41 22 919 03 00 E-mail: inmail@iec.ch  Web: www.iec.ch
CODE PRIX
V
Commission Electrotechnique Internationale PRICE CODE
International Electrotechnical Commission
Международная Электротехническая Комиссия
Pour prix, voir catalogue en vigueur
For price, see current catalogue

– 2 – 60810  CEI:2003
SOMMAIRE
AVANT-PROPOS . 4
1 Domaine d’application. 6
2 Références normatives . 6
3 Termes et définitions . 8
4 Prescriptions et conditions d’essai relatives aux lampes à filament .10
4.1 Fonctions principales et interchangeabilité .10
4.2 Résistance à la torsion .10
4.3 Durée de vie caractéristique T .10
4.4 Durée B3 .10
4.5 Maintien du flux lumineux .12
4.6 Résistance aux vibrations et aux chocs .12
4.7 Résistance de l'ampoule en verre .12
5 Feuilles de caractéristiques des lampes à filament .14
5.1 Valeurs des durées de vie assignées et du maintien du flux lumineux des
lampes à filament pour véhicules routiers, essayées dans les conditions
prescrites à l'Annexe A .14
6 Prescriptions et conditions d’essai relatives aux lampes à décharge.18
6.1 Fonctions principales et interchangeabilité .18
6.2 Résistance mécanique.18
6.2.1 Fixation de l’ampoule au culot.18
6.2.2 Fixation de fil au culot (le cas échéant) .18
6.3 Durée de vie caractéristique T .18
6.4 Durée B3 .18
6.5 Maintien du flux lumineux .18
6.6 Résistance aux vibrations et aux chocs .18
6.7 Lampes à décharge à dispositif d’amorçage intégré.20
Annexe A (normative) Conditions d’essai de durée de vie relatives aux lampes à
filament.22
Annexe B (normative) Essais de vibrations .26
Annexe C (normative) Essai de résistance des ampoules en verre.34
Annexe D (normative) Conditions d’essai de durée et de maintien du flux lumineux
relatives aux lampes à décharge .40
Annexe E (normative) Essai de fléchissement de l’ampoule .44
Annexe F (informative) Conseils pour la conception des matériels .46
Annexe G (informative) Renseignements pour la conception du ballast .60
Bibliographie .62

60810  IEC:2003 – 3 –
CONTENTS
FOREWORD . 3
1 Scope . 7
2 Normative references. 7
3 Terms and definitions . 9
4 Requirements and test conditions for filament lamps .11
4.1 Basic function and interchangeability.11
4.2 Torsion strength .11
4.3 Characteristic life T.11
4.4 Life B3.11
4.5 Lumen maintenance .13
4.6 Resistance to vibration and shock .13
4.7 Glass-bulb strength .13
5 Filament lamp data .15
5.1 Rated life and lumen-maintenance values for road vehicle filament lamps
tested under conditions as prescribed in Annex A.15
6 Requirements and test conditions for discharge lamps.19
6.1 Basic function and interchangeability.19
6.2 Mechanical strength.19
6.3 Characteristic life T.19
6.4 Life B3.19
6.5 Lumen maintenance .19
6.6 Resistance to vibration and shock .19
6.7 Discharge lamps with integrated starting device .21
Annex A (normative) Life test conditions for filament lamps.23
Annex B (normative) Vibration tests .27
Annex C (normative) Glass-bulb strength test .35
Annex D (normative) Life and lumen maintenance test conditions for discharge lamps.41
Annex E (normative) Bulb deflection test.45
Annex F (informative) Guidance for equipment design.47
Annex G (informative) Information for ballast design .61
Bibliography.63

– 4 – 60810  CEI:2003
COMMISSION ÉLECTROTECHNIQUE INTERNATIONALE
____________
LAMPES POUR VÉHICULES ROUTIERS –
PRESCRIPTIONS DE PERFORMANCES
AVANT-PROPOS
1) La CEI (Commission Electrotechnique Internationale) est une organisation mondiale de normalisation
composée de l'ensemble des comités électrotechniques nationaux (Comités nationaux de la CEI). La CEI a
pour objet de favoriser la coopération internationale pour toutes les questions de normalisation dans les
domaines de l'électricité et de l'électronique. A cet effet, la CEI, entre autres activités, publie des Normes
internationales. Leur élaboration est confiée à des comités d'études, aux travaux desquels tout Comité national
intéressé par le sujet traité peut participer. Les organisations internationales, gouvernementales et non
gouvernementales, en liaison avec la CEI, participent également aux travaux. La CEI collabore étroitement
avec l'Organisation Internationale de Normalisation (ISO), selon des conditions fixées par accord entre les
deux organisations.
2) Les décisions ou accords officiels de la CEI concernant les questions techniques représentent, dans la mesure
du possible, un accord international sur les sujets étudiés, étant donné que les Comités nationaux intéressés
sont représentés dans chaque comité d’études.
3) Les documents produits se présentent sous la forme de recommandations internationales. Ils sont publiés
comme normes, spécifications techniques, rapports techniques ou guides et agréés comme tels par les
Comités
...


IEC 60810
Edition 3.1 2008-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Lamps for road vehicles – Performance requirements

Lampes pour véhicules routiers – Prescriptions de performances
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by
any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either IEC or
IEC's member National Committee in the country of the requester.
If you have any questions about IEC copyright or have an enquiry about obtaining additional rights to this publication,
please contact the address below or your local IEC member National Committee for further information.

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ni utilisée sous quelque forme que ce soit et par aucun procédé, électronique ou mécanique, y compris la photocopie
et les microfilms, sans l'accord écrit de la CEI ou du Comité national de la CEI du pays du demandeur.
Si vous avez des questions sur le copyright de la CEI ou si vous désirez obtenir des droits supplémentaires sur cette
publication, utilisez les coordonnées ci-après ou contactez le Comité national de la CEI de votre pays de résidence.

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About the IEC
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International Standards for all electrical, electronic and related technologies.

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IEC 60810
Edition 3.1 2008-10
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Lamps for road vehicles – Performance requirements

Lampes pour véhicules routiers – Prescriptions de performances

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CL
CODE PRIX
ICS 29.140.99 ISBN 978-2-88910-300-3
– 2 – 60810 © IEC:2003+A1:2008
CONTENTS
FOREWORD.3
1 Scope.5
2 Normative references .5
3 Terms and definitions .6
4 Requirements and test conditions for filament lamps .7
4.1 Basic function and interchangeability.7
4.2 Torsion strength .7
4.3 Characteristic life T .7
4.4 Life B3 .7
4.5 Lumen maintenance .8
4.6 Resistance to vibration and shock .8
4.7 Glass-bulb strength .8
5 Filament lamp data.9
5.1 Rated life and lumen-maintenance values for road vehicle filament lamps
tested under conditions as prescribed in Annex A .9
6 Requirements and test conditions for discharge lamps .11
6.1 Basic function and interchangeability.11
6.2 Mechanical strength .11
6.3 Characteristic life T .11
6.4 Life B3 .11
6.5 Lumen maintenance .11
6.6 Resistance to vibration and shock .11
6.7 Discharge lamps with integrated starting device .11

Annex A (normative) Life test conditions for filament lamps .12
Annex B (normative) Vibration tests.14
Annex C (normative) Glass-bulb strength test .18
Annex D (normative) Life and lumen maintenance test conditions for discharge lamps .21
Annex E (normative) Bulb deflection test .23
Annex F (informative) Guidance for equipment design .24
Annex G (informative) Information for ballast design.31
Annex H (informative) Symbols.32

Bibliography.34

60810 © IEC:2003+A1:2008 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LAMPS FOR ROAD VEHICLES –
PERFORMANCE REQUIREMENTS
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
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5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
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9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60810 has been prepared by subcommittee 34A: Lamps, of IEC
technical committee 34: Lamps and related equipment.
This consolidated version of IEC 60810 consists of the third edition (2003) [documents
34A/1031/FDIS and 34A/1034/RVD] and its amendment 1 (2008) [documents 34A/1244/CDV
and 34A/1283/RVC].
The technical content is therefore identical to the base edition and its amendment and has
been prepared for user convenience.
It bears the edition number 3.1.
A vertical line in the margin shows where the base publication has been modified by
amendment 1.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

– 4 – 60810 © IEC:2003+A1:2008
The committee has decided that the contents of the base publication and its amendments will
remain unchanged until the maintenance result date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date,
the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
60810 © IEC:2003+A1:2008 – 5 –
LAMPS FOR ROAD VEHICLES –
PERFORMANCE REQUIREMENTS
1 Scope
This International Standard is applicable to replaceable lamps (filament lamps and discharge
lamps) to be used in headlamps, fog-lamps and signalling lamps for road vehicles. It is
especially applicable to those lamps which are listed in IEC 60809. However, the standard
may also be used for other lamps falling under the scope of this standard, as well as for future
developments, e.g. such where the light is produced by light emitting diodes (LED).
It specifies requirements and test methods for the measurement of performance charac-
teristics such as lamp life, lumen maintenance, torsion strength, glass bulb strength and
resistance to vibration and shock. Moreover, information on temperature limits, maximum
lamp outlines and maximum tolerable voltage surges is given for the guidance of lighting and
electrical equipment design.
For some of the requirements given in this standard, reference is made to data given in
tables. For lamps not listed in such tables, the relevant data are supplied by the lamp
manufacturer or responsible vendor.
The performance requirements are additional to the basic requirements specified in
IEC 60809. They are, however, not i
...


IEC 60810 ®
Edition 3.2 2013-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Lamps for road vehicles –
Performance requirements
Lampes pour véhicules routiers –
Prescriptions de performances
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form
or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from
either IEC or IEC's member National Committee in the country of the requester.
If you have any questions about IEC copyright or have an enquiry about obtaining additional rights to this publication,
please contact the address below or your local IEC member National Committee for further information.

Droits de reproduction réservés. Sauf indication contraire, aucune partie de cette publication ne peut être reproduite ni
utilisée sous quelque forme que ce soit et par aucun procédé, électronique ou mécanique, y compris la photocopie et les
microfilms, sans l'accord écrit de la CEI ou du Comité national de la CEI du pays du demandeur.
Si vous avez des questions sur le copyright de la CEI ou si vous désirez obtenir des droits supplémentaires sur cette
publication, utilisez les coordonnées ci-après ou contactez le Comité national de la CEI de votre pays de résidence.

IEC Central Office Tel.: +41 22 919 02 11
3, rue de Varembé Fax: +41 22 919 03 00
CH-1211 Geneva 20 info@iec.ch
Switzerland www.iec.ch
About the IEC
The International Electrotechnical Commission (IEC) is the leading global organization that prepares and publishes
International Standards for all electrical, electronic and related technologies.

About IEC publications
The technical content of IEC publications is kept under constant review by the IEC. Please make sure that you have the
latest edition, a corrigenda or an amendment might have been published.

Useful links:
IEC publications search - www.iec.ch/searchpub Electropedia - www.electropedia.org
The advanced search enables you to find IEC publications The world's leading online dictionary of electronic and
by a variety of criteria (reference number, text, technical electrical terms containing more than 30 000 terms and
committee,…). definitions in English and French, with equivalent terms in
It also gives information on projects, replaced and additional languages. Also known as the International
withdrawn publications. Electrotechnical Vocabulary (IEV) on-line.

IEC Just Published - webstore.iec.ch/justpublished Customer Service Centre - webstore.iec.ch/csc
Stay up to date on all new IEC publications. Just Published If you wish to give us your feedback on this publication
details all new publications released. Available on-line and or need further assistance, please contact the
also once a month by email. Customer Service Centre: csc@iec.ch.

A propos de la CEI
La Commission Electrotechnique Internationale (CEI) est la première organisation mondiale qui élabore et publie des
Normes internationales pour tout ce qui a trait à l'électricité, à l'électronique et aux technologies apparentées.

A propos des publications CEI
Le contenu technique des publications de la CEI est constamment revu. Veuillez vous assurer que vous possédez
l’édition la plus récente, un corrigendum ou amendement peut avoir été publié.

Liens utiles:
Recherche de publications CEI - www.iec.ch/searchpub Electropedia - www.electropedia.org
La recherche avancée vous permet de trouver des Le premier dictionnaire en ligne au monde de termes
publications CEI en utilisant différents critères (numéro de électroniques et électriques. Il contient plus de 30 000
référence, texte, comité d’études,…). termes et définitions en anglais et en français, ainsi que
Elle donne aussi des informations sur les projets et les les termes équivalents dans les langues additionnelles.
publications remplacées ou retirées. Egalement appelé Vocabulaire Electrotechnique
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Disponible en ligne et aussi une fois par mois par email. cette publication ou si vous avez des questions
contactez-nous: csc@iec.ch.
IEC 60810 ®
Edition 3.2 2013-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Lamps for road vehicles –
Performance requirements
Lampes pour véhicules routiers –

Prescriptions de performances
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.140.99 ISBN 978-2-8322-0667-6

– 2 – 60810  IEC:2003+A1:2008+A2:2013
CONTENTS
FOREWORD . 4
1 Scope . 6
2 Normative references . 6
3 Terms and definitions . 7
4 Requirements and test conditions for filament lamps . 10
4.1 Basic function and interchangeability . 10
4.2 Torsion strength . 10
4.3 Characteristic life T . 11
4.4 Life B3 . 11
4.5 Lumen maintenance . 11
4.6 Resistance to vibration and shock . 12
4.7 Glass-bulb strength . 12
5 Filament lamp data . 13
5.1 Rated life and lumen-maintenance values for road vehicle filament lamps
tested under conditions as prescribed in Annex A . 13
6 Requirements and test conditions for discharge lamps . 14
6.1 Basic function and interchangeability . 14
6.2 Mechanical strength . 14
6.3 Characteristic life T . 15
6.4 Life B3 . 15
6.5 Lumen maintenance . 15
6.6 Resistance to vibration and shock . 15
6.7 Discharge lamps with integrated starting device . 15
7 Requirements and test conditions for LED light sources . 15
7.1 Basic function and interchangeability . 15
7.2 UV radiation . 16
7.3 Lumen and colour maintenance . 16
7.4 Resistance to vibration and shock . 18
7.5 Electromagnetic compatibility . 18
7.6 Powered thermal cycling test . 18

Annex A (normative) Life test conditions for filament lamps . 20
Annex B (normative) Vibration tests . 22
Annex C (normative) Glass-bulb strength test . 26
Annex D (normative) Life and lumen maintenance test conditions for discharge lamps . 29
Annex E (normative) Bulb deflection test . 31
Annex F (informative) Guidance for equipment design . 32
Annex G (informative) Information for ballast design . 39
Annex H (informative) Symbols . 40
2 Annex I (normative) Lumen maintenance test conditions for LED light sources . 42

Bibliography . 45

60810  IEC:2003+A1:2008+A2:2013 – 3 –
Figure 1 – Examples of LED packages . 8
Figure 2 – Example for an LED module without integrated heatsink . 9
Figure 3 – Example for an LED module with integrated heatsink . 9
Figure 4 – Example for a replaceable LED light source . 9
Figure 5 – Example for a non-replaceable LED light source . 10
Figure 6 – Extract from IEC 60068-2-14 Test Nb, showing the temperature cycle profile . 19
Figure B.1 – Recommended equipment layout for vibration testing . 25
Figure C.1 – Diagrammatic sketch of the principle of the test equipment . 26
Figure E.1 – Sketch of the test set-up . 31
Figure F.1 – Voltage surges for 12 V filament lamps − Maximum tolerable duration
for a voltage surge as a function of its height . 34
Figure F.2 – Maximum filament lamp outlines H1 . 35
Figure F.3 – Maximum filament lamp outlines H2 . 36
Figure F.4 – Maximum filament lamp outlines H3 . 37
Figure F.5 – Maximum filament lamp outlines P21W, PY21W, P21/4W and P21/5W . 38

Table 1 – Conditions of compliance for life B3 . 11
Table 2 – Conditions of compliance for the vibration test . 12
Table 3 – Rated life values for continuous operation . 13
Table 4 – Rated lumen-maintenance values for continuous operation . 14
2 Table 5 – Weighting values for calculation of k . 16
UV
Table 6 – Minimum L -B values for standardised LED light sources . 17
70 10
Table 7 – Typical “on”-times for the different functions per 100 000 km drive distance,
based on an average speed of 33,6 km/h . 17
Table 8 – Example for product data . 18
Table 9 – Temperature classes for the powered thermal cycling test . 18
Table B.1 – Vibration test on motor vehicle lamps − Standard test conditions . 24
Table B.2 – Vibration test on motor vehicle lamps − Heavy-duty test conditions . 24
Table B.3 – Vibration test on motor vehicle lamps − Standard test conditions . 25
Table C.1 – Compression strength . 27
Table C.2 – Inspection by attributes – Double sampling plan . 27
Table C.3 – Inspection by variables – "S" method of assessment . 28
2 Table I.1 – Examples for possible product data . 43

– 4 – 60810  IEC:2003+A1:2008+A2:2013
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
LAMPS FOR ROAD VEHICLES –
PERFORMANCE REQUIREMENTS
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory w
...

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