IEC 60432-1:1999+AMD1:2005+AMD2:2011 CSV

Incandescent lamps - Safety specifications - Part 1: Tungsten filament lamps for domestic and similar general lighting purposes

IEC 60432-1:1999+A1:2005+A2:2011 specifies the safety and interchangeability requirements of tungsten filament incandescent lamps for general lighting service having:
- rated wattage up to and including 200 W;
- rated voltage of 50 V to 250 V inclusive;
- bulbs of the A, B, C, G, M, P, PS, PAR or R shapes* , or other bulb shapes where the lamps are intended to serve the same purpose as lamps with the foregoing bulb shapes;
- bulbs with all kinds of finishes;
- caps B15d, B22d, E12, E14, E17, E26** , E26d, E26/50x39, E27 or E27/51x39. The technical content is therefore identical to the base edition and its amendments and has been prepared for user convenience. It bears the edition number 2.2. A vertical line in the margin shows where the base publication has been modified by amendments 1 and 2. This consolidated version consists of the second edition (1999), its amendment 1 (2005) and its amendment 2 (2011). Therefore, no need to order amendments in addition to this publication.

Lampes à incandescence - Prescriptions de sécurité - Partie 1: Lampes à filament de tungstène pour usage domestique et éclairage général similaire

La CEI 60432-1:1999+A1:2005+A2:2011 fournit les prescriptions de sécurité et d'interchangeabilité relatives aux lampes à filament de tungstène pour éclairage général ayant:
- une puissance assignée égale ou inférieure à 200 W;
- une tension assignée comprise entre 50 V et 250 V (limites incluses);
- des ampoules de l'une des formes* A, B, C, G, M, P, PS, PAR ou R, ou d'une autre forme pourvu que, dans ce cas, les lampes soient prévues pour remplir les mêmes fonctions que celles équipées d'ampoules correspondant aux symboles littéraux précédents;
- des ampoules avec tous les types de finition;
- des culots B15d, B22d, E12, E14, E17, E26** , E26d, E26/50x39, E27 ou E27/51x39. Le contenu technique de cette version consolidée est donc identique à celui de l'édition de base et à ses amendements; cette version a été préparée par commodité pour l'utilisateur. Elle porte le numéro d'édition 2.2. Une ligne verticale dans la marge indique où la publication de base a été modifiée par les amendements 1 et 2.  Cette version consolidée comprend la deuxième édition (1999), son amendement 1 (2005) et son amendement 2 (2011). Il n'est donc pas nécessaire de commander les amendements avec cette publication.

General Information

• Status: Published
• Publication Date: 09-Feb-2012
• ICS: 01 - GENERALITIES. TERMINOLOGY. STANDARDIZATION. DOCUMENTATION
• ICS: 29.140.20 - Incandescent lamps
• Technical Committee: SC 34A - Electric light sources
• Current Stage: PPUB - Publication issued
• Start Date: 10-Feb-2012
• Completion Date: 10-Feb-2012

Standards Content (Sample)

IEC 60432-1
®

Edition 2.2 2012-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE


Incandescent lamps – Safety specifications –
Part 1: Tungsten filament lamps for domestic and similar general lighting
purposes

Lampes à incandescence – Prescriptions de sécurité –
Partie 1: Lampes à filament de tungstène pour usage domestique et éclairage
général similaire

IEC 60432-1:1999+A1:2005+A2:2011

---------------------- Page: 1 ----------------------
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---------------------- Page: 2 ----------------------
IEC 60432-1

®


Edition 2.2 2012-02




INTERNATIONAL



STANDARD




NORME



INTERNATIONALE











Incandescent lamps – Safety specifications –

Part 1: Tungsten filament lamps for domestic and similar general lighting

purposes




Lampes à incandescence – Prescriptions de sécurité –

Partie 1: Lampes à filament de tungstène pour usage domestique et éclairage


général similaire













INTERNATIONAL

ELECTROTECHNICAL

COMMISSION


COMMISSION

ELECTROTECHNIQUE

PRICE CODE
INTERNATIONALE

CODE PRIX CP


ICS 29.140.20 ISBN 978-2-88912-878-5



Warning! Make sure that you obtained this publication from an authorized distributor.

Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.

® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

---------------------- Page: 3 ----------------------
– 2 – 60432-1 © IEC:1999+A1:2005
+A2:2011
CONTENTS
FOREWORD . 3

1 General . 5
1.1 Scope . 5
1.2 Normative references . 6
1.3 Definitions . 6
2 Requirements . 8
2.1 General . 8
2.2 Marking . 8
2.3 Protection against accidental contact in screw lampholders . 9
2.4 Lamp cap temperature rise (Dt ) . 10
s
2.5 Resistance to torque . 10
2.6 Insulation resistance of B15d, B22d, E26/50´39 and E27/51´39 capped lamps
and other lamps having insulated skirts . 12
2.7 Accidentally live parts . 13
2.8 Creepage distances for B15d and B22d capped lamps . 13
2.9 Safety at end of life . 13
2.10 Interchangeability . 14
2.11 Information for luminaire design . 14
3 Assessment . 14
3.1 General . 14
3.2 Whole production assessment by means of the manufacturer’s records . 15
3.3 Assessment of the manufacturer’s records of particular tests . 16
3.4 Rejection conditions of batches . 16
3.5 Sampling procedures for whole production testing . 17
3.6 Sampling procedures for batch testing . 19

Annex A (normative) Miscellaneous test procedures . 20
Annex B (normative) Packaging marking symbols. 21
Annex C (normative) Resistance to torque test procedures . 22
Annex D (normative) Induced-failure test . 25
Annex E (normative) Operation-to-failure test . 28
Annex F (normative) Acceptance numbers for various sample sizes and AQLs . 30
Annex G (normative) Acceptance criteria – Continuously variable results . 36
Annex H (normative) Induced-failure test – Grouping, sampling and compliance . 38
Annex J (normative) Method of measuring mains impedance . 42
Annex K (informative) Information for luminaire design . 44

---------------------- Page: 4 ----------------------
60432-1 © IEC:1999+A1:2005 – 3 –
+A2:2011
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

INCANDESCENT LAMPS –
SAFETY SPECIFICATIONS –

Part 1: Tungsten filament lamps for domestic and
similar general lighting purposes



FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
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6) All users should ensure that they have the latest edition of this publication.
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8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 60432-1 has been prepared by subcommittee 34A: Lamps, of IEC
technical committee 34: Lamps and related equipment.
This consolidated version of IEC 60432-1 consists of the second edition (1999) [documents
34A/873/FDIS and 34A/887/RVD], its amendment 1 (2005) [documents 34A/1118/FDIS and
34A/1127/RVD] and its amendment 2 (2011) [documents 34A/1475/CDV and 34A/1519/RVC].
The technical content is therefore identical to the base edition and its amendments and has
been prepared for user convenience.
It bears the edition number 2.2.
A vertical line in the margin shows where the base publication has been modified by
amendments 1 and 2.

---------------------- Page: 5 ----------------------
– 4 – 60432-1 © IEC:1999+A1:2005
+A2:2011
Annexes A through J form an integral part of this standard.
Annex K is for information only.
The committee has decided that the contents of the base publication and its amendments will
remain unchanged until the stability date indicated on the IEC web site under
"http://webstore.iec.ch" in the data related to the specific publication. At this date, the
publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.

---------------------- Page: 6 ----------------------
60432-1 © IEC:1999+A1:2005 – 5 –
+A2:2011
INCANDESCENT LAMPS –
SAFETY SPECIFICATIONS –

Part 1: Tungsten filament lamps for domestic and
similar general lighting purposes



1 General
1.1 Scope
International Standard IEC 60432-1 specifies the safety and interchangeability requirements of
tungsten filament incandescent lamps for general lighting service having:
– rated wattage up to and including 200 W;
– rated voltage of 50 V to 250 V inclusive;
*
– bulbs of the A, B, C, G, M, P, PS, PAR or R shapes , or other bulb shapes where the
lamps are intended to serve the same purpose as lamps with the foregoing bulb shapes;
– bulbs with all kinds of finishes;
**
– caps B15d, B22d, E12, E14, E17, E26 , E26d, E26/50´39, E27 or E27/51´39.
As far as is reasonably practicable, this standard is also applicable to lamps with bulbs and
caps other than those mentioned above, but which serve the same purpose.
This standard specifies the method a manufacturer should use to show that his product
conforms to this standard on the basis of whole production appraisal in association with his test
records on finished products. This method can also be applied for certification purposes.
Details of a batch test procedure which can be used to make limited assessment of batches
are also given.
This part of IEC 60432 covers photobiological safety according to IEC 62471 and
IEC/TR 62471-2. Lamps covered by this part of IEC 60432 do not reach risk levels that require
risk group marking.
This standard is concerned with safety criteria only and does not take into account the
performance of tungsten filament lamps with respect to luminous flux, life or power
consumption characteristics. Readers should refer to IEC 60064 for such characteristics with
respect to types normally used for general lighting service.
__________
*
See IEC 60887 for description of the letter symbols. Associated traditional names are:
– Pear shape = A, PS
– Mushroom = M
– Candle = B, C (in North America)
– Round bulb = P
– Globular = G
– Reflector = R
– Parabolic reflector = PAR
**
There are two variations of E26 caps which are not fully compatible. In this standard separate references are
made to E26/24 caps used in North America and E26/25 caps used in Japan.

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– 6 – 60432-1 © IEC:1999+A1:2005
+A2:2011
1.2 Normative references
The following referenced documents are indispensable for the application of this document. For
dated references, only the edition cited applies. For undated references, the latest edition of
the referenced document (including any amendments) applies.
IEC 60061-1: Lamp caps and holders together with gauges for the control of interchangeability
and safety – Part 1: Lamp caps
IEC 60061-3: Lamp caps and holders together with gauges for the control of interchangeability
and safety – Part 3: Gauges
IEC 60064: Tungsten filament lamps for domestic and similar general lighting purposes.
Performance requirements
IEC 60360: Standard method of measurement of lamp cap temperature rise
IEC 60410: Sampling plans and procedures for inspection by attributes
IEC 60432-2: Incandescent lamps – Safety specification – Part 2: Tungsten halogen lamps for
domestic and similar general lighting purposes
IEC 60598-1: Luminaires – Part 1: General requirements and tests
IEC 60887: Glass bulb designation system for lamps
IEC 62471, Photobiological safety of lamps and lamp systems
IEC/TR 62471-2, Photobiological safety of lamps and lamp systems – Part 2: Guidance on
manufacturing requirements relating to non-laser optical radiation safety
ISO 3951: Sampling procedures and charts for inspection by variables for percent non-
conforming
1.3 Definitions
For the purpose of this International Standard the following definitions apply.
1.3.1
category
all lamps of one manufacturer having the same general construction (bulb shape, external
dimensions, cap type, filament type), rated voltage, rated wattage and finish
For the purposes of this standard:
a) clear, frosted and coatings equivalent to a frosted finish are considered to be the same;
b) various coloured and white finishes are not considered to be the same.
NOTE Lamps differing only by their caps (e.g. E27 and B22d) are of different “categories”, but of the same “type”
as defined in IEC 60064.
1.3.2
type
lamps which, independent of the type of cap, are identical in photometric and electrical
characteristics

---------------------- Page: 8 ----------------------
60432-1 © IEC:1999+A1:2005 – 7 –
+A2:2011
1.3.3
class
all lamps of one manufacturer having the same general construction (bulb shape, external
dimensions, cap type, filament type), rated wattage and finish and differing only by their rated
voltages, when these voltages fall within the same voltage range (e.g. 100 V to 150 V, 200 V
to 250 V)
1.3.4
rated voltage
voltage or voltage range specified in the relevant lamp standard or assigned by the
manufacturer or responsible vendor
(If lamps are marked with a voltage range, it shall be interpreted that they are appropriate for
use on any supply voltage within that range.)
1.3.5
test voltage
rated voltage unless otherwise specified
(If lamps are marked with a voltage range, the test voltage shall be taken as the mean of the
voltage range unless otherwise specified.)
1.3.6
rated wattage
wattage specified in the relevant lamp standard or assigned by the manufacturer or responsible
vendor
1.3.7
end of life
instant when the energized lamp ceases to emit light
1.3.8
cap temperature rise (Dt )
s
surface temperature rise, above ambient temperature, of a standard test lampholder fitted
to the lamp’s cap, when measured in accordance with the standard method described in
IEC 60360
1.3.9
design test
test made on a sample, for the purposes of checking compliance of the design of a category,
class or group of categories with the requirements of the relevant clause
1.3.10
periodic test
test repeated at intervals in order to check that the product does not deviate in certain respects
from the given design
1.3.11
running test
test applied at frequent intervals in order to provide data for assessment
1.3.12
batch
all the lamps of one category, identified as such, and put forward at one time for checking
compliance

---------------------- Page: 9 ----------------------
– 8 – 60432-1 © IEC:1999+A1:2005
+A2:2011
1.3.13
whole production
production of all types of lamps within the scope of this standard manufactured during a period
of 12 months and nominated by the manufacturer in a list for inclusion in the control, this list
being incorporated in the certificate when certification is in operation
1.3.14
bowl mirror lamp
lamp with part of its bulb coated with reflecting material so as to reflect a substantial part of the
light in the general direction of the lamp cap
1.3.15
maximum cap temperature
maximum temperature which the components in the cap area of a lamp are designed to
withstand over the expected life of the lamp
1.3.16
lamp neck reference diameter
that diameter of a lamp which is of influence on the protection against accidental contact and
which is measured at a defined distance from the solder contact plate
For E14 capped lamps, this distance is 30 mm.
2 Requirements
2.1 General
Lamps shall be so designed and constructed that in normal use they present no danger to the
user or surroundings.
Lamps shall satisfy the requirements of this clause.
2.2 Marking
2.2.1 Mandatory markings
The following information shall be marked on the lamps and shall be legible and durable when
subjected to the test procedure in A.1:
a) mark of origin (this may take the form of a trade mark, the manufacturer’s name or the
name of responsible vendor);
b) the rated voltage or the rated voltage range, marked as “V” or “volts”;
c) the rated wattage, marked as “W” or “watts”.
For lamps with 40 mm diameter bulbs or larger and with a realized wattage of 14 W or less, the
wattage need not be marked.
The rated voltage marking for lamps intended for use on United Kingdom supply voltages may
be 240 volts or 240 V.
NOTE The United Kingdom implementation of 230 V European harmonization process allows supply voltages to
remain at 240 V.

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60432-1 © IEC:1999+A1:2005 – 9 –
+A2:2011
2.2.2 Dichroic reflectorized (cool beam) lamps and bowl mirror lamps
The immediate lamp wrapping or container shall be marked with the relevant symbol as shown
in annex B.
2.2.3 Lamps with operating position limitations
For lamps requiring operating position limitations, such as some 60 W candle and round bulb
lamps capped with B22d or E27 caps which can comply with the requirement of the lamp cap
temperature rise only by excluding the cap-up position, the immediate lamp wrapping or
container shall be marked with the appropriate symbol. An example is shown in annex B.
NOTE The requirements in 2.2.2 and 2.2.3 are intended as information for the end-user of the lamp.
2.3 Protection against accidental contact in screw lampholders
Dimensions of screw capped lamps shall be such that safety against accidental contact is
ensured according to IEC 60061.
The lamps shall satisfy the gauges, defined in IEC 60061-3 in accordance with table 1.
Table 1 – Gauges for checking lamps for protection against
accidental contact
Lamp cap Gauge sheet No. Lamp cap Gauge sheet No.
E12 – E26d 7006-29A
E14 see 2.3.1 E27/25 and E27/27 7006-51A
E17 – 7006-51
E27/51´39
E26/24 –
E26/25 –
–
E26/50´39
NOTE The dash marking in the Gauge sheet No. column means that at the moment no such test system has
been developed.
2.3.1 E14 capped lamps
E14 capped lamps shall satisfy the following requirements:
a) candle lamps shall be fitted with caps E14/25´17 and tested with gauge 7006-55;
b) round bulb, pigmy, tubular and reflector lamps having lamp neck reference diameters of
21 mm and greater shall be fitted with caps E14/25´17 and tested with gauge 7006-55;
c) round bulb, pigmy, tubular and reflector lamps having lamp neck reference diameters
between 16 mm and 21 mm shall be fitted with caps E14/23´15 or E14/20;
d) round bulb, pigmy, tubular and reflector lamps having lamp neck reference diameters
between 14 mm and 16 mm shall be fitted with caps E14/20.
In cases c) and d) a gauge is not required, because the choice of caps guarantees the same
degree of safety as in cases a) and b).

---------------------- Page: 11 ----------------------
– 10 – 60432-1 © IEC:1999+A1:2005
+A2:2011
2.4 Lamp cap temperature rise (Dt )
s
2.4.1 Average cap temperature rise
The average cap temperature rise per class of lamp manufactured in a period of 12 months
shall not exceed the following:
a) the appropriate value as specified in table 2; or
b) 45 K lower than the relevant values in table 2 where advantage is taken of the lower
maximum cap temperature of 2.5.4 b).
However, lamps fitted with E12, E17 and E26 caps with higher Dt values intended for special
s
applications are permitted, provided suitable cautionary notices accompany each lamp.
NOTE In North America, lampholder and luminaire designs may be primarily aligned with the cap temperature rise
characteristics of common frosted, clear and white lamps. Therefore, lamps with other bulb finishes or other
characteristics yielding a higher cap temperature rise may require special cautionary notices.
2.4.2 Compliance
Compliance shall be checked by measurements of lamp cap temperature rise on lamps in the
same class in accordance with the test procedure specified in IEC 60360.
If the lamp is marked with a voltage range, the cap temperature rise shall be measured at the
mean voltage provided the limits of the voltage range do not differ by more than 2,5 % from the
mean voltage. For lamps with a wider voltage range, the measurement shall be at the highest
marked voltage.
NOTE Table 2 shows upper limits for average cap temperature rise which apply to all lamps listed by wattage,
bulb and cap. In practice, several design features such as light centre length, mount shape and bulb finish affect
cap temperature rise, but such factors are encompassed in each limit.
2.4.3 Batch testing
For the testing of batches when the 20 lamp sample size is needed, the average shall not
exceed the appropriate value in accordance with 2.4.1, with an allowance of +9 K.
2.5 Resistance to torque
2.5.1 Caps
Caps shall be so constructed and assembled to the bulbs that they remain attached during
normal operation.
2.5.2 Unused lamps
For unused lamps, the lamp cap shall not move relative to the bulb when subjected to the
relevant torque value from table 3 as tested in accordance with C.1. Where the means of
attachment is other than by capping cement or adhesive, relative movement between bulb and
cap is permitted, provided it does not exceed 10°.
2.5.3 Resistance to heat
The lamp cap and capping cement or other means of attachment shall endure exposure to heat
at a level equal to the maximum cap temperature for which that class of lamp is designed.
The lamp cap shall not move relative to the bulb when subjected to the relevant torque values
of table 4 after the heating test specified in C.2 at the appropriate temperature of 2.5.4. In the
case where the means of attachment is other than by capping cement or adhesive, relative
movement between bulb and cap is permitted, provided it does not exceed 10°.

---------------------- Page: 12 ----------------------
60432-1 © IEC:1999+A1:2005 – 11 –
+A2:2011
Table 2 – Maximum allowable cap temperature rise (Dt ) for various lamp wattages
s
and classes over a 12 month period average
Group Dt max.
s
1
Wattage
number
Bulb shape K
W
B15d B22d E12 E14 E17 E26/24 E26/25 E27
1 25 & 30 A, PS, M and - - - - - 95 65 -
other shapes
40 - - - - - 95 85 -
intended for
60 use in the - 125 - - - 120 95 120
same
100 - 135 - - - 120 110 130
luminaire
150 & 200 - 135 - - - 120 100 130
4,6 4,6
2 40 B, G 135 140 140 130 - 140 - 140
(diameter ≤
2 4,6 4,6 2
60 145 125 165 140 - 165 - 120
45 mm), P
and other
shapes
intended for
use in the
same
luminaire
9
3 15 C, F and - - - - 90 - 90 -
other shapes 9
25 - - 120 - 110 120 110 -
intended for
4,6 9 4,6
40 use in the - - 140 - 130 140 130 -
same
4,6 9 4,6
60 - - 165 - 130 165 130 -
luminaire
4 25 & 40 G (diameter - - - - 110 - 110 -
> 45 mm)
60 & 100 - - - - - - 110 -
5 25 P & G - - - - 110 - 110 -
(diameter ≤
40 135 135 - 135 - - 110 135
45 mm) with
60 bowl mirror 135 - - 135 - - 110 -
6 60 A & PS with - 130 - - - - 110 130
bowl mirror
100 - 135 - - - - 110 135
150 & 200 - 135 - - - - - 135
7 25 R and other - - - - 85 - - -
shapes
6
40 120 120 - 120 95 145 95 120
intended for
6
60 use in the - 130 - - 105 145 105 130
same 6,7,8
100, 150 - 135 - - - 145 110 135
luminaire
& 200
3 6,8
8 75 PAR shapes - - - - - 145 85 150
6,8
100 - - - - - 145 100 150
6,8
150 - - - - - 145 125 150
9 150 PAR
...