ISO 18077:2022
(Main)Reload startup physics tests for pressurized water reactors
Reload startup physics tests for pressurized water reactors
This document applies to the reactor physics tests that are performed following a refuelling or other core alteration of a PWR for which nuclear design calculations are required. This document does not address the physics test program for the initial core of a commercial PWR. This document specifies the minimum acceptable startup reactor physics test program to determine if the operating characteristics of the core are consistent with the design predictions, which provides assurance that the core can be operated as designed. This document does not address surveillance of reactor physics parameters during operation or other required tests such as mechanical tests of system components (for example, the rod drop time test), visual verification requirements for fuel assembly loading, or the calibration of instrumentation or control systems (even though these tests are an integral part of an overall program to ensure that the core behaves as designed).
Essais physiques au redémarrage pour les réacteurs à eau pressurisée
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Standards Content (Sample)
INTERNATIONAL ISO
STANDARD 18077
Second edition
2022-12
Reload startup physics tests for
pressurized water reactors
Essais physiques au redémarrage pour les réacteurs à eau pressurisée
Reference number
ISO 18077:2022(E)
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ISO 18077:2022(E)
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ISO 18077:2022(E)
Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Relation to other standards .3
5 Physics test program and selection criteria . 3
5.1 Bases for startup physics test program . 3
5.2 Required minimum test program . 4
5.3 Test program considerations . 5
6 Test method requirements . 6
6.1 General . 6
6.2 General test considerations . 6
6.2.1 Test objective . 6
6.2.2 Test purpose . 6
6.2.3 Initial conditions . 6
6.2.4 Test methods . 6
6.2.5 Evaluation . . 6
6.3 Test criteria . 7
7 Requirements of this document .7
Annex A (informative) User guidance . 8
Bibliography .27
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ISO 18077:2022(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 85, Nuclear energy, nuclear technologies,
and radiological protection, Subcommittee SC 6, Reactor technology.
This second edition cancels and replaces the first edition (ISO 18077:2018), which has been technically
revised.
The main changes are as follows:
— discussion of the difference between review criteria and acceptance criteria was moved from the
annex to the main part of the document with a clear statement that the document uses only review
criteria;
— a new Subclause 5.3 was added to clarify that testing at the next power plateau should proceed only
after acceptable results are obtained at the current power plateau;
— a footnote was added to Table A.1 to address cores designed to be asymmetric;
— several editing changes were made.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
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ISO 18077:2022(E)
Introduction
In conjunction with each refuelling shutdown or other significant reactor core alteration, nuclear
design calculations are performed to ensure that the reactor physics characteristics of the new core
will be consistent with the safety limits. Prior to return to normal operation, successful execution of a
physics test program is required to determine if the operating characteristics of the core are accurately
represented by the design predictions and to ensure that the core can be operated as designed.
This document specifies the content of the minimum acceptable startup physics test program for
commercial pressurized water reactors (PWRs) and provides the bases for each of the tests. Previously
1)
used acceptable methods for performing the individual tests are provided in Annex A . Alternate
methods may be used as long as they are shown to meet the requirements of Clause 6.
Successful completion of the physics test program is demonstrated when the test results agree with the
predicted results within predetermined test criteria. Successful completion of the physics test program
and successful completion of other tests that are performed after each refuelling or significant reactor
core alteration provide assurance that the plant can be operated as designed.
This document assumes that the same previously accepted analytical methods are used for both the
design of the reactor core and the startup test predictions. It also assumes that the expected operation
of the core will fall within the historical database established for the plant and/or sister plants.
When major changes are made in the core design, the test program should be reviewed to determine
if more extensive testing is needed. Typical changes that might fall in this category include the initial
use of novel fuel cycle designs, significant changes in fuel enrichments, fuel assembly design changes,
burnable absorber design changes, and cores resulting from unplanned short cycles. Changes such as
these may lead to operation in regions outside of the industry's experience database and therefore may
necessitate expanding the test program.
1) Annex A is the User's guidance, which provides acceptable methods, guidelines, precautions, suggestions and
typical test criteria for each required test.
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INTERNATIONAL STANDARD ISO 18077:2022(E)
Reload startup physics tests for pressurized water reactors
1 Scope
This document applies to the reactor physics tests that are performed following a refuelling or other
core alteration of a PWR for which nuclear design calculations are required. This document does not
address the physics test program for the initial core of a commercial PWR.
This document specifies the minimum acceptable startup reactor physics test program to determine
if the operating characteristics of the core are consistent with the design predictions, which provides
assurance that the core can be operated as designed.
This document does not address surveillance of reactor physics parameters during operation or other
required tests such as mechanical tests of system components (for example, the rod drop time test),
visual verification requirements for fuel assembly loading, or the calibration of instrumentation or
control systems (even though these tests are an integral part of an overall program to ensure that the
core behaves as designed).
2 Normative references
There are no normative references in this document.
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
3.1
all rods out
ARO
all full-length control rods withdrawn
Note 1 to entry: Part-length rods may be inserted.
3.2
control rod
one or more reactivity control members mechanically attached to a single fixture
3.3
control rod group
one or more rods that are inserted or withdrawn simultaneously
Note 1 to entry: The term “all control rod groups” means all safety and regulating control rod groups. This term
may also be shortened to simply “rod group.”
Note 2 to entry: Some utilities use the term "bank" instead of "group". A control rod bank is the same as a control
rod group.
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ISO 18077:2022(E)
3.4
decades per minute
DPM
unit used to measure a rate of change in flux as measured by the ex-core detectors
3.5
hot full power
full power
rated thermal power
HFP
licensed core thermal power level
3.6
hot zero power
HZP
reactor operating state where the core is essentially critical but is not producing measurable heat from
nuclear fission, the reactivity due to xenon is negligible, and the primary coolant system is at design
temperature and pressure for zero power
Note 1 to entry: At HZP, the flux signal should be high enough so that the reactivity computer can account for
contamination sources such as noise, gamma background, and leakage.
3.7
isothermal temperature coefficient
ITC
change in reactivity per unit change in the fuel and moderator temperature when the fuel and moderator
are at the same temperature
3.8
part-length rod
control rod (3.2) whose primary absorber material does not extend the entire length of the control rod
(3.2) (typically the lower half of the control rod’s active length)
Note 1 to entry: It is used for axial shape control. For the purposes of this document, the term “part-length rod”
can also represent a “part-strength” control rod.
3.9
percent milli-rho
pcm
-3
unit of reactivity worth equivalent to 10 % Δρ
Note 1 to entry: See definition of “reactivity worth” below.
Note 2 to entry: Throughout this document, pcm is the unit of reactivity to be used.
3.10
reactivity computer
analog or digital device that calculates the core reactivity by using an external signal that is proportional
to the core neutron flux
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ISO 18077:2022(E)
3.11
reactivity worth
change in reactivity expressed in terms of percent
()kk− ⋅100
21
%Δρ =
kk⋅
12
where
k is the effective multiplication constant for reactor state 1
1
k is the effective multiplication constant for reactor state 2
2
3.12
regulating control rod group
group of control rods (3.2) that may be partially or fully inserted in the core during normal operation
3.13
safety rod group
control rod group (3.3) that remains withdrawn from the core during normal operation and is inserted
during abnormal or accident conditions
3.14
test criterion
predetermined value for evaluating the result of each test
Note 1 to entry: There are two different levels of criteria, review and acceptance. A review criterion is based on
differences between calculations and measurements that would suggest a problem with the as-built core, the
measurement, or the prediction. Only review criteria are applicable to this document. An acceptance criterion
is based on a safety analysis assumption or a Technical Specification limit and is outside of the scope of this
document. See Annex A for a more complete discussion of the test criteria and applicability.
4 Relation to other standards
[2]
ANSI/ANS-3.2-2012(R2022) provides requirements and recommendations for an administrative
control and quality assurance program for the safe and efficient operation of nuclear power plants.
Provisions for test and applicable test equipment control required by this document are also included
[3]
in ANSI/ANS-3.2-2012(R2022). ANSI/ANS 3.1-2014(R2020) provides for the selection, qualification,
and training of personnel for nuclear power plants, including personnel responsible for startup testing.
[4]
ANSI/ANS-19.4-2017(R2022) addresses reactor physics measurements that are intended to yield
documented data of both the type and quality required for validating nuclear analysis methods.
[5]
ANSI/ANS-19.11-2017(R2022) describes how to calculate and measure the moderator temperature
[6]
coefficient of reactivity. ANSI/ANS 19.6.1-2019 defines the minimum acceptable startup physics test
program and acceptable test methods to determine if the reactor core operating characteristics are
consistent with the design predictions and is the basis for this document.
5 Physics test program and selection criteria
5.1 Bases for startup physics test program
During the reload design process, the reactor safety is determined by analysis. Following the reload,
specific core characteristics shall be confirmed by measurement to ensure that the reconstructed core
is accurately represented by that analysis and is operating as designed. Thus, the testing results seek to
confirm that the reactor can be operated within the bounds of the technical specifications, that there is
sufficient operational flexibility, and that the plant can be expected to safely deliver the designed power
output. The paramount objective of a physics test program is to demonstrate that the reconstructed
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ISO 18077:2022(E)
core is accurately represented by the core design and safety analysis used to certify that the core is
safe.
The important analysis characteristics that shall be confirmed by measurement are the following:
a) Reactivity balance: reactivity balance neutronically demonstrates that the total amount of fuel
loaded in the core is consistent with design. The boron endpoint measurements confirm that the
amount of various fissionable materials in the core, as well as the reactivity effects of various fixed
poisons (e.g. burnable absorbers) and transient poisons (e.g. samarium), is consistent with the
design calculations.
b) Reactivity control: reactivity control refers to the reactor core parameters that have an impact on
the ability of the operators to control the plant. The primary parameter that confirms this is the
isothermal temperature coefficient.
c) Power distribution: the power distribution is a measurement (check) that the core is loaded properly
and will perform as designed. When the measured power distributions agree with predictions,
there is high confidence that the as-built core and the designed core are the same. In addition,
there is increased confidence that the conclusions of the safety analyses are correct. Finally, close
agreement between measured and predicted power distributions increases the confidence that
reactivity control parameters will perform as designed.
d) Capability to shutdown: capability to shutdown is demonstrated by showing that the measured
control rod worths are consistent with the calculated values. The shutdown margin calculations
are based upon design values, which have to be confirmed.
e) Requirements to shutdown: the requirements to shutdown are the reactivity elements that the
safety and regulating control rods have to overcome in a reactor trip. The shutdown margin
calculations are based upon design values, which have to be confirmed.
Any new testing process or program of tests that are not described in Annex A shall specify how the
above parameters are to be confirmed.
A minimum test program is designed to ensure a complete certification, assuming no anomalies were
identified during the test program. When results show deviations from predictions that are beyond the
experience base, supplementary actions shall be identified and performed, as necessary. A complete
design verification test program shall identify the minimum testing that will be performed and the
supplementary actions that may be performed.
5.2 Required minimum test program
The characteristics required to be confirmed by this standard, example measured parameters used
for confirmation, and power levels before which they shall be confirmed are provided by Table 1.
The characteristics and power levels are requirements while there is some flexibility in how those
requirements are met. For example, the power distribution shall be confirmed at lower powers before
escalating to the next level even though the method for confirmation may be flexible. The parameters
were selected by considering the following requirements:
a) The information obtained from the parameter cannot be inferred from other tests that are
performed. This requirement means that redundant tests can be excluded. In the event that a
particular parameter fails to pass the test criteria, however, other (redundant) tests should be
performed to help resolve the discrepancy.
b) Each test shall be able to quantitatively confirm an important physics characteristic of the reactor
core. This requirement means that the following types of measurements were excluded (although
they may be performed for other reasons):
1) Mechanical tests of system components (rod drop time, etc.),
2) tests used solely for instrument calibration,
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ISO 18077:2022(E)
3) tests used to benchmark computer models.
c) Each measurement shall be accurate, and an accurate prediction shall be available. This requirement
means that the expected difference between the measured result and the prediction shall be small
so that if the measurement and the prediction agree, there is confidence that the core will behave
as predicted. Conversely, if there actually is a design discrepancy in the core, the measurement will
reveal it (the measurement and prediction will not agree).
d) The test program shall be designed to not violate the plant's shutdown margin requirements. This
requirement means that the plant shutdown margin requirements shall not be violated while
performing startup physics testing.
Table 1 — Required physics characteristics to be confirmed
Power level
Characteristic(s) Example measured parameter to use for confirmation
%
a
Reactivity balance All-rods-out boron concentration <5
Capability to shutdown, Control rod worths <5
b
power distribution
Reactivity control Isothermal temperature coefficient <5
Power distribution Flux symmetry or direct power distribution measurement be- 0 to 30
tween 0 and 30 % of full power
Power distribution If a direct low-power distribution measurement has yet to be 30 to 50
confirmed, then it shall be confirmed (compared to predictions)
c
prior to exceeding 50 % power
Power distribution Power distribution measurement results shall be assessed 50 to 80
collectively to ensure that local and global core characteristic
trends are acceptable prior to exceeding 80 % power
Power distribution Direct power distribution measurement at full power >90
Reactivity balance, require- Hot-zero-power to hot-full-power reactivity measurement >90
ment to shutdown
a
Measurements made prior to power operation (<5 %) are special in that they confirm characteristics that cannot be
adequately confirmed during operation at power.
b
Although the power distribution may not be directly measured at <5 % power, an indirect measurement such as the
control rod worth error distribution provides the first indication that the power distribution is consistent with predictions.
c
See A.3.4.6 for a discussion of direct and indirect power distribution measurements.
5.3 Test program considerations
The startup test program shall be established to provide assurances that operation at the next plateau
in the program will be acceptable. In other words, a safe and controlled approach to power ascension
with a new core will be followed. This is accomplished by establishing the rules that dictate that
favorable results of the tests at one power plateau meets the criteria to allow progression to the next
power plateau. Therefore, this requires resolution of any observed differences (failure of a review or
acceptance criterion) at any plateau prior to proceeding up in power.
Having established processes for resolution of a specific criterion failure would be very helpful in
executing a physics test program efficiently. Utilizing the information in Table A.2 and A.3 will provide
guidance on how to establish such a resolution process.
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ISO 18077:2022(E)
6 Test method requirements
6.1 General
Established test methods for the confirmation of each characteristic required by this document are
described in Annex A. Whether one of these methods or a different method is used, the user shall verify
that the following requirements are met:
a) The intent, content, purpose, and other requirements of the overall startup program as outlined in
this document are met;
b) The method unambiguously confirms one or more of the five physics characteristics described in
5.1;
c) The method has been validated by successful benchmarking;
d) The method has withstood independent peer review.
6.2 General test considerations
6.2.1 Test objective
The general objective of each test is to measure a reactor physics parameter.
6.2.2 Test purpose
The general purpose of each test is to determine if the measured reactor physics parameter is consistent
with the predicted value. Data from the test results may also be used to establish appropriate operating
limits or to determine compliance with appropriate Technical Specifications.
6.2.3 Initial conditions
In general, initial conditions are specified for each test such that an accurate measurement can be
performed at the same or nearly the same conditions assumed in the prediction. The test results or
predictions shall be adjusted to account for any difference between the specified conditions and those
that were present at the time of measurement. Except for unusual circumstances, each adjustment
due to different conditions shall have a negligible effect on the uncertainty in the measured-versus-
predicted comparison. All adjustments shall be documented.
6.2.4 Test methods
For each test, Annex A provides abstracts of proven methods for performing the test. Alternate
methods can be used as long as they are shown to be acceptable by meeting the requirements of 6.2.
In general, the stated initial core conditions shall be achieved as closely as practical, and the reactor
physics parameter shall be measured accurately (i.e. consistent with the assumptions used to establish
the test criteria). To ensure that the measurement uncertainty is minimized, precautions are provided
in Annex A. During each test, the appropriate core conditions shall be recorded, and those conditions
shall be maintained within the specified range for the test.
6.2.5 Evaluation
In general, each test is considered to be successful if the difference between the prediction and the
measurement (or, for some tests, the physics parameter inferred from the measurement) is less than a
predetermined criterion. This difference shall be evaluated after appropriate adjustments have been
made to account for any differences between the specified core conditions and those that were present
at the time of measurement.
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ISO 18077:2022(E)
The predetermined criteria shall be developed with adequate allowance for uncertainties in both
the measurement and prediction. Typical criteria based on current technology and best practices are
provided in Annex A.
6.3 Test criteria
If the difference between the measured and predicted values for a physics parameter exceeds the
predetermined criterion, these actions should be taken:
a) Validate that there are no measurement process failures and that the test conditions are consistent
with the conditions modelled in the predictions.
b) Confirm the result by reanalysis, a repeat measurement, or an alternative measurement method.
c) Inform the core design organization to ensure that there are no unintended consequences to this
failure and that no safety concerns are evident.
The test criteria are flexible since it is unknown what problems or deficiencies might be encountered
during testing and to what extent test conditions may vary from those assumed in developing the
test predictions and criteria. The test criteria shall, therefore, be applied along with common sense
and historical perspective (previous cycles, sister plants, etc.) to establish whether or not the reactor
core has satisfactorily passed the test program. The simple meeting or failing a test criterion does not
definitively establish whether or not a core is deficient in a given area. The results should be reviewed
not only as individual tests but also as related sets and in light of results from previous cycles and
results from similar cores. Most problems will cause deviations from expected results in more than one
parameter. By reviewing the results in a global sense, considerably more assurance can be given that
the reactor core is functioning as expected.
The physics test program results should be evaluated along with the results of other tests performed
during startup. The failure of one or more of the physics test results to meet the test criter
...
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