Ergonomics of the thermal environment — Determination of metabolic rate

This document specifies different methods for the determination of metabolic rate in the context of ergonomics of the thermal working environment. It can also be used for other applications, e.g. the assessment of working practices, the energetic cost of specific jobs or sport activities and the total energy cost of an activity. The methods are classified in four levels of increasing accuracy: level 1, Screening, with a table giving examples of activities with low, moderate and high metabolic rates; level 2, Observation, where the metabolic rate is estimated by a time and motion study; level 3, Analysis, where the metabolic rate is estimated from heart rate recordings or accelerometers measurements; and level 4, Expertise, where more sophisticated techniques are described. The procedure to put into practice these methods is presented and the uncertainties are discussed.

Ergonomie de l'environnement thermique — Détermination du métabolisme énergétique

Le présent document spécifie différentes méthodes visant à déterminer le métabolisme énergétique dans le domaine de l’ergonomie de l’environnement de travail thermique. Il peut cependant être également utilisé en vue d’autres applications, par exemple l’évaluation des pratiques de travail, le coût énergétique de travaux ou d’activités sportives spécifiques et le coût énergétique global d’une activité. Les méthodes sont classées en quatre niveaux de précision croissante: niveau 1, Typologies, avec un tableau donnant des exemples d’activités avec métabolismes énergétiques faibles, modérés et élevés; niveau 2, Observation, où le métabolisme énergétique est estimé par une étude des temps et des mouvements; niveau 3, Analyse, où le métabolisme énergétique est estimé à partir d’enregistrements de la fréquence cardiaque ou de mesures d’accéléromètres; et niveau 4, Expertise, où des techniques plus sophistiquées sont décrites. Le mode opératoire pour mettre en pratique ces méthodes est indiqué et les incertitudes sont examinées.

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Publication Date
12-Dec-2021
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6060 - International Standard published
Start Date
13-Dec-2021
Due Date
24-Aug-2021
Completion Date
13-Dec-2021
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FINAL
INTERNATIONAL ISO/FDIS
DRAFT
STANDARD 8996
ISO/TC 159/SC 5
Ergonomics of the thermal
Secretariat: BSI
environment — Determination of
Voting begins on:
2021­09­07 metabolic rate
Voting terminates on:
Ergonomie de l'environnement thermique — Détermination du
2021­11­02
métabolisme énergétique
ISO/CEN PARALLEL PROCESSING
RECIPIENTS OF THIS DRAFT ARE INVITED TO
SUBMIT, WITH THEIR COMMENTS, NOTIFICATION
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THEY ARE AWARE AND TO PROVIDE SUPPOR TING
DOCUMENTATION.
IN ADDITION TO THEIR EVALUATION AS
Reference number
BEING ACCEPTABLE FOR INDUSTRIAL, TECHNO­
ISO/FDIS 8996:2021(E)
LOGICAL, COMMERCIAL AND USER PURPOSES,
DRAFT INTERNATIONAL STANDARDS MAY ON
OCCASION HAVE TO BE CONSIDERED IN THE
LIGHT OF THEIR POTENTIAL TO BECOME STAN­
DARDS TO WHICH REFERENCE MAY BE MADE IN
©
NATIONAL REGULATIONS. ISO 2021

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ISO/FDIS 8996:2021(E)

COPYRIGHT PROTECTED DOCUMENT
© ISO 2021
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting
on the internet or an intranet, without prior written permission. Permission can be requested from either ISO at the address
below or ISO’s member body in the country of the requester.
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Published in Switzerland
ii © ISO 2021 – All rights reserved

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ISO/FDIS 8996:2021(E)

Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 The units . 1
5 The four levels of methods for estimating the metabolic rate . 1
6 Level 1, Screening: classification of metabolic rate by categories . 3
7 Level 2, Observation . 3
7.1 E valuation of metabolic rate for a given activity . . 3
7.2 E valuation of the mean metabolic rate over a given period of time . 4
7.3 Accuracy . 4
8 Level 3, Analysis . 4
8.1 E valuation of metabolic rate using heart rate . 4
8.1.1 Principle of the method . 4
8.1.2 Determination of the (HR–M) relationship for purely dynamic muscular work. 5
8.1.3 Evaluation of the metabolic rate as a function of HR in real situations. 6
8.2 E valuation of metabolic rate by accelerometry . 7
9 Level 4, Expertise . 8
9.1 E valuation of metabolic rate by measurement of oxygen consumption rate . 8
9.1.1 Partial and integral method. 8
9.1.2 Evaluation of metabolic rate from oxygen consumption rate .10
9.1.3 Evaluation of oxygen uptake .11
9.1.4 Calculation of metabolic rate.13
9.2 E valuation of metabolic rate by the doubly labelled water method for long term
measurements .13
9.3 E valuation of metabolic rate by direct calorimetry — Principle .14
Annex A (informative) Evaluation of the metabolic rate at level 1, Screening .15
Annex B (informative) Evaluation of the metabolic rate at level 2, Observation .17
Annex C (informative) Evaluation of the metabolic rate at level 3, Analysis .21
Annex D (informative) Evaluation of the metabolic rate at level 4, Expertise .23
Annex E (normative) Correction of the heart rate measurements for thermal effects .25
Bibliography .27
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ISO/FDIS 8996:2021(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www .iso .org/ patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to the
World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see www .iso .org/
iso/ foreword .html.
This document was prepared by Technical Committee ISO/TC 159, Ergonomics, Subcommittee
SC 5, Ergonomics of the physical environment, in collaboration with the European Committee for
Standardization (CEN) Technical Committee CEN/TC 122, Ergonomics, in accordance with the
Agreement on technical cooperation between ISO and CEN (Vienna Agreement).
This third edition cancels and replaces the second edition (ISO 8996:2004), which has been technically
revised.
The main changes to the previous edition are as follows:
— The metabolic rate associated with a given task and estimated using the methods described in this
document is expressed in watts.
— At level 1, Screening, the method classifying metabolic rate according to occupation has been
removed, and revised procedures are provided for the evaluation of metabolic rate for given
activities (level 2, Observation) and when using heart rate (level 3, Analysis).
— The accuracy of the methods for estimating the metabolic rate has been reevaluated in light of
the recent literature and consequently the integral method is no longer recommended at level 4,
Expertise.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www .iso .org/ members .html.
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ISO/FDIS 8996:2021(E)

Introduction
The metabolic rate, as a conversion of chemical into mechanical and thermal energy, measures the
energetic cost of muscular load and gives a quantitative estimate of the activity. Metabolic rate is an
important determinant of the comfort or the strain resulting from exposure to a thermal environment.
In particular, in hot climates, the high levels of metabolic heat production associated with muscular
work aggravate heat stress, as large amounts of heat need to be dissipated, mostly by sweat evaporation.
On the contrary, in cold environments, high levels of metabolic heat production help to compensate for
excessive heat losses through the skin and therefore reduce the cold strain.
The estimations, tables and other data included in this document concern the general working
population. Corrections can be needed when dealing with special populations including children, aged
persons or people with physical disabilities. Personal characteristics, such as body mass, may be used if
the body is moved due to walking or climbing (Annex B). Gender, age and body mass are considered in
Annex C for the evaluation of the metabolic rate from heart rate.
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FINAL DRAFT INTERNATIONAL STANDARD ISO/FDIS 8996:2021(E)
Ergonomics of the thermal environment — Determination
of metabolic rate
1 Scope
This document specifies different methods for the determination of metabolic rate in the context of
ergonomics of the thermal working environment. It can also be used for other applications, e.g. the
assessment of working practices, the energetic cost of specific jobs or sport activities and the total
energy cost of an activity. The methods are classified in four levels of increasing accuracy: level 1,
Screening, with a table giving examples of activities with low, moderate and high metabolic rates; level
2, Observation, where the metabolic rate is estimated by a time and motion study; level 3, Analysis,
where the metabolic rate is estimated from heart rate recordings or accelerometers measurements;
and level 4, Expertise, where more sophisticated techniques are described. The procedure to put into
practice these methods is presented and the uncertainties are discussed.
2 Normative references
There are no normative references in this document.
3 Terms and definitions
No terms and definitions are listed in this document.
ISO and IEC maintain terminological databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at http:// www .electropedia .org/
4 The units
The metabolic rate associated with a given task and estimated using the methods described in this
document shall be expressed in watts.
If the task does not involve displacements, the metabolic rate will not vary as a function of the size and
the weight of the subject. If it involves displacements, then the weight of the person shall be taken into
account (see Annex B).
As the heat associated to this metabolic rate and produced inside the body leaves it essentially through
−2
the skin, thermophysiologists usually express the metabolic rate per unit of body surface area in W⋅m
and the estimations of thermal comfort and thermal constraints described in ISO 7243, ISO 7730,
−2
ISO 7933 and ISO 11079 are done using metabolic rates in W⋅m .
5 The four levels of methods for estimating the metabolic rate
The mechanical efficiency of muscular work – called the ‘useful work’ – is low. In most types of industrial
work, it is so small (a few per cent) that it is assumed to be nil. This means that the energy spent while
working is assumed to be completely transformed into heat. For the purposes of this document, the
metabolic rate is assumed to be equal to the rate of heat production.
Table 1 lists the different approaches presented in this document for determining the metabolic rate.
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ISO/FDIS 8996:2021(E)

These approaches are structured following the philosophy exposed in ISO 15265 regarding the
assessment of exposure. Four levels are considered:
— Level 1, Screening: a method simple and easy to use is presented to quickly classify as light, moderate,
high or very high the mean workload according to the kind of activity.
— Level 2, Observation: a time and motion study is presented for people with full knowledge of the
working conditions but without necessarily a training in ergonomics, to characterize, on average, a
working situation at a specific time:
A procedure is described to successively record the activities with time, estimate the metabolic
rate of each activity using formulae and data presented in Annex B and compute the time­weighted
average metabolic rate.
— Level 3, Analysis: one method is addressed to people trained in occupational health and ergonomics
of the thermal environment. The metabolic rate is evaluated from heart rate recordings over a
representative period. This method for the indirect evaluation of metabolic rate is based on its
relationship with heart rate under defined conditions. Another method at this level is based on the
use of accelerometery to record body movement.
— Level 4, Expertise: three methods are presented. They require very specific measurements made by
experts:
— Method 4A: the oxygen consumption measured over short periods (10 min to 20 min);
— Method 4B: the so-called doubly labelled water method aiming at characterizing the average
metabolic rate over much longer periods (1 week to 2 weeks);
— Method 4C: a direct calorimetry method.
Table 1 — Levels for the evaluation of the metabolic rate
Level Method Uncertainty Inspection of the work place
1 Rough information
Classification according to
Not required
activity
Screening Very great risk of error
2 High error risk
Time and motion study Required
Observation Uncertainty: ± 20 %
3A: Heart rate measure­
Medium error risk
3
ment under defined condi­
Study required to determine a
Uncertainty: ± 10 to 15 %
tions
representative period
Analysis
3B: Accelerometry High risk of error
4A: Measurement of oxygen Errors within the limits of
Time and motion study necessary
consumption the accuracy of the meas­
urement or of the time and
motion study, if assumptions Inspection of work place not re­
4B: Doubly labelled water
(9.1.1, 9.1.4) are met quired, but leisure activities shall
method
4 be evaluated.
Uncertainty: ± 5 %
Expertise
Errors within the limits of
the accuracy of the meas­
Inspection of work place not
urement or of the time and
4C: Direct calorimetry
required.
motion study
Uncertainty: ± 5 %
The uncertainty of each method is provided in Table 1 as coefficient of variation (CV), i.e. the percentage
ratio of the standard deviation to the mean, and should be understood as indicative values, which can
increase due to non-controlled influences discussed as follows. The accuracy at each level is discussed
in describing the methods in Clauses 6 to 9. It increases from level 1 to level 4 and, as far as possible, the
most accurate method should be used.
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Attention should be drawn to various sources of variations:
— For a person trained in the activity, the variation is about 5 % under laboratory conditions.
— Under field conditions, i.e. when the activity to be measured is not exactly the same from test to test,
a variation of up to 20 % can be expected.
— In cold conditions, an increase of up to 400 W can be observed when shivering occurs.
— Heavy clothing can also increase the metabolic rate by 20 % or more, by increasing the weight
carried by the subject and decreasing the subject's ease of movement.
The accuracy depends also upon the following:
— The representativeness of the time period observed.
— The possible disturbance of the normal activity by the observer and/or the procedure. In this
regard, the method based on heart rate recordings appears to be one that interferes the least with
the activity.
— The number of measurements: repetition is one method to reduce random measurement error.
2
Based on the CV of an unbiased estimate, the formula (actual CV/requested CV) approximates
the required number of repetitions (Vogt et al., 1976). This implies that in order to achieve a 10 %
uncertainty level, two measurements would be necessary with a method actually providing 14 %,
while four repetitions would be needed with 20 % uncertainty, and nine with 30 %. Of course,
this improvement will only work if no systematic errors are inherent. It is recommended that the
metabolic rate from all the samples is evaluated and the mean value adopted as the metabolic rate
of the condition studied.
6 Level 1, Screening: classification of metabolic rate by categories
The metabolic rate can be estimated approximately using the classification given in Annex A. Table A.1
defines five classes of metabolic rate: resting, low, moderate, high and very high. For each class, a range
of metabolic rate values is given as well as a number of examples. These activities are supposed to
include short rest pauses.
An inspection of the work place is not necessary.
The examples given in Table A.1 illustrate the classification.
As the method provides only a rough estimate of the metabolic rate with considerable possibilities
for error, it should only be used for classification purposes without interpolation between the four
categories.
7 Level 2, Observation
7.1 Evaluation of metabolic rate for a given activity
Annex B gives mean values or formulae for estimating the metabolic rate in watts in the following cases:
— at rest;
— for activities with displacements:
−1
— when walking with or without load at < 6 km⋅h ;
−1
— when running with or without load at ≥ 6 km⋅h ;
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ISO/FDIS 8996:2021(E)

— when going up or down stairs and ladders;
— for activities without displacement
— when lifting or lowering loads without displacement;
— from the observation of the body segment involved in the work: both hands, one arm, two arms,
the entire body, taking into account the body posture: sitting, kneeling, crouching, standing,
standing stooped;
7.2 E valuation of the mean metabolic rate over a given period of time
To evaluate the average metabolic rate over a given period of time, it is necessary to carry out a detailed
study of the work. This involves:
— determining the list of activities performed during this period of time;
— estimating the metabolic rate for each of these activities, taking account of their characteristics
and using the data in Annex B, e.g. speed of displacement, heights climbed, weights manipulated,
number of actions carried out;
— determining the time spent at each activity over the whole period of time considered.
The time­weighted average metabolic rate for the time period can then be evaluated using Formula (1):
n
1
M= Mt (1)
ii

T
i=1
where
M is the average metabolic rate for the work cycle, W;
M is the metabolic rate for activity i, W;
i
t is the duration of activity i, min;
i
T is the total duration, min, of the period of time considered, and is equal to the sum of the partial
durations t .
i
The procedure of this time and activity evaluation is further described in Annex B.
The time and duration of the study shall be representative of the activity in all its possible variations:
the duration may be rather short if the work cycle is short and repetitive, and very long when the
activities change permanently.
7.3 Accuracy
The accuracy of the time and activity procedure depends upon the accuracy of the formulas used (see
Annex B), but mostly upon the level of training of the observers and their knowledge of the working
conditions: the possibility for errors is high.
8 Level 3, Analysis
8.1 E valuation of metabolic rate using heart rate
8.1.1 Principle of the method
In the case of pure dynamic work using major muscle groups, with no static muscular, thermal and
mental loads, the metabolic rate may be estimated by measuring the heart rate while working. Under
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such conditions, a linear relationship exists between the metabolic rate and the heart rate. If the above-
mentioned restrictions are taken into account, this method can be more accurate than the level 1 and
level 2 methods of evaluation (see Table 1) and is considerably less complex than the methods listed in
level 4. In that case, the relationship between heart rate and metabolic rate is shown in Formula (2):
M = a + b HR (2)
where
M is the metabolic rate, W;
HR is the heart rate measured, beats⋅per min;
a and b are coefficients
The heart rate may be recorded continuously, for example by the use of telemetric equipment, or, with a
reduction in accuracy, measured manually by counting the arterial pulse rate.
The mean heart rate may be computed over fixed time intervals, for example 1 min, over a given period
of time or over the whole shift time.
The accuracy of this estimation of the metabolic rate depends upon:
— the accuracy and validity of the relation in Formula (2);
— the magnitude of the HR components not linked to the dynamic muscular load.
8.1.2 Determination of the (HR–M) relationship for purely dynamic muscular work
The (HR–M) relation can be determined by different methods of decreasing accuracy:
a) The most accurate method consists of recording the heart rate and corresponding oxygen
consumption at different effort levels during a cardiac stress test, for example on an ergometer or
a treadmill in a thermically neutral environment. The (HR−M) relation can be used provided the
durations of the efforts at each level are such that stable HR and oxygen consumption values are
reached.
Studies showed that when the cardiac test consists of manual crank efforts, instead of cycling on
a bicycle or walking on a treadmill the metabolic rate for the same HR value is 23 % to 30 % lower
and the validity of (HR−M) will be limited to activities involving only the upper body and limbs.
Conversely, the (HR–M) relation derived from tests on an ergometer or treadmill will mainly be
valid for activities involving the lower limbs and the entire body.
This method of determination of the (HR–M) relationship is very strenuous and may only be
performed in a medical environment.
b) A simpler procedure consists of recording the stable heart rate during a few dynamic efforts whose
metabolic rates are known. The step-test method is an example of such a procedure, as well as the
use of the Astrand-Rythming nomogram. The accuracy is then reduced as the oxygen consumption
is not measured.
When such step test or full cardias stress tests are used, the (HR−M) relation characterizes the
subject at the time of the test and obviously takes into account his or her fitness and health status
at this time.
c) When the methods in a) and b) cannot be used, (HR–M) can be derived from evaluations of:
−1
— the heart rate at rest under neutral thermal conditions, HR , beats⋅min ;
0
— the metabolic rate at rest, M , W;
0
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— the maximum working capacity (MWC), W;
— the maximum heart rate HR , beats⋅per min;
max
— the increase in heart rate per unit of metabolic rate: RM = (HR − HR )/(MWC − M ).
max 0 0
The (HR−M) relation is then given by Formula (3):
M = M + (HR − HR)/RM (3)
0 0
The accuracy of this relation is a function of the validity of the measurements or estimations of
HR , M , HR and MWC. Annex C proposes formulae for estimating these four parameters as a
0 0 max
function of the sex, age, lean weight and height of an “average” person of “average” fitness.
d) An even simpler method is to use direct evaluations of the (HR–M) relationship such as provided
in Table C.1 for women and men with ages ranging from 20 years to 65 years and body masses
ranging from 40 kg to 110 kg. The precision is then further reduced.
8.1.3 Evaluation of the metabolic rate as a function of HR in real situations
In any given situation, the heart rate at a given time can be regarded as the sum of several components,
as shown in Formula (4):
HR = HR + ∆HR + ∆HR + ∆HR + ∆HR + ∆HR (4)
0 M S T N ε
where
HR is the heart rate, in beats per minute, at rest under neutral thermal conditions;
0
∆HR is the increase in heart rate, in beats per minute, due to dynamic muscular load, under neutral
M
thermal conditions;
∆HR is the increase in heart rate, in beats per minute, due to static muscular work (this component
S
depends on the relationship between the force used and the maximum voluntary force of the
working muscle group);
∆HR is the increase in heart rate, in beats per minute, due to heat stress (the thermal component
T
is discussed in ISO 9886);
∆HR is the increase in heart rate, in beats per minute, due to mental load;
N
∆HR is the change in heart rate, in beats per minute, due to other factors, for example respiratory
ε
effects, circadian rhythms, dehydration.
When these evaluations made using this model are compared with data recorded in the field, differences
will usually be observed due to the factors listed in Clause 5 and the following factors.
— The fact that the work is performed in a hot environment that can lead to a significant increase
of HR: the error on the evaluation of M can then rise dramatically (Bröde and Kampmann, 2019).
To eliminate or at least reduce the resulting error, the HR recordings should be made in a neutral
environment, that is, in thermal conditions in which the core temperature does not increase and
these thermal HR components do not exist. If it is not possible, the heart rate measurements shall be
corrected for thermal effects by the procedure described in Annex E.
— The fact that the work performed by the subject is not purely dynamic and that the HR components
due to, for example, static work, stress and mental load can be important. As these components
cannot be evaluated and subtracted, the estimated M value will be an overestimation of the true
energy expenditure. In a cold environment, this overestimation will result in an underestimation of
the risk for the people exposed, while in the case of heat stress (even after the mandatory correction
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for the heat component of HR) it will lead to a prediction of a greater risk and therefore result in an
increased protection of the people.
— The fitness of the subject influences strongly his or her MWC and therefore the (HR–M) relation.
The MWC can vary from the average roughly by +40 % for fit people (percentile 95 of the working
population) to −40 % for unfit people (percentile 5 %) (Kaminsky).
— The individual determination of MWC during a cardiac stress test helps to maintai
...

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