ISO 12649:2004

Graphic technology — Safety requirements for binding and finishing systems and equipment

ISO 12649:2004 provides safety specifications for the design and construction of binding and finishing equipment operated in a system configuration or in stand-alone mode. It provides safety requirements for the design and construction of equipment used to convert printed or blank substrates into cut, folded, collated, assembled, bound, or otherwise finished product. It may also be applied to processes for preparing substrate for the printing process. It addresses recognized hazards specific to binding and finishing equipment and systems, such as mechanical, electrical, slipping, tripping, falling, ergonomics, noise, radiation, fire and explosion, thermal and emissions hazards.

Technologie graphique — Exigences de sécurité pour les systèmes et les équipements de reliure et de finition

Grafična tehnologija – Varnostne zahteve za sisteme in opremo v knjigoveznici in grafični dodelavi

General Information

• Status: Withdrawn
• Publication Date: 25-Apr-2004
• Withdrawal Date: 25-Apr-2004
• ICS: 37.100.01 - Graphic technology in general
• Technical Committee: ISO/TC 130 - Graphic technology
• Drafting Committee: ISO/TC 130/WG 5 - Ergonomics - Safety
• Current Stage: 9599 - Withdrawal of International Standard
• Completion Date: 25-Feb-2008
• Ref Project: SIST ISO 12649:2005 - Graphic technology -- Safety requirements for binding and finishing systems and equipment

Relations

• Revised: ISO 12643-1:2007 - Graphic technology — Safety requirements for graphic technology equipment and systems — Part 1: General requirements
• Effective Date: 15-Apr-2008
• Revised: ISO 12643-3:2008 - Graphic technology — Safety requirements for graphic technology equipment and systems — Part 3: Binding and finishing equipment and systems
• Effective Date: 15-Apr-2008

Standards Content (Sample)

INTERNATIONAL ISO
STANDARD 12649
First edition
2004-05-01


Graphic technology — Safety
requirements for binding and finishing
systems and equipment
Technologie graphique — Exigences de sécurité pour les systèmes et
les équipements de reliure et de finition




Reference number
ISO 12649:2004(E)
©
ISO 2004

---------------------- Page: 1 ----------------------
ISO 12649:2004(E)
PDF disclaimer
This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but
shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In
downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat
accepts no liability in this area.
Adobe is a trademark of Adobe Systems Incorporated.
Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation
parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In
the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.


©  ISO 2004
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or
ISO's member body in the country of the requester.
ISO copyright office
Case postale 56 • CH-1211 Geneva 20
Tel. + 41 22 749 01 11
Fax + 41 22 749 09 47
E-mail [e-mail]
Web www.iso.org
Published in Switzerland

ii © ISO 2004 – All rights reserved

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ISO 12649:2004(E)
Contents Page
Foreword. v
Introduction . vi
1 Scope. 1
2 Normative references . 1
3 Terms and definitions. 4
4 Equipment subject to requirements. 13
5 Guarding of significant hazards . 14
5.1 General. 14
5.2 Guards. 15
5.3 In-running (in-going) nips . 17
5.4 Guarding in-running nips. 18
5.5 Interlocks . 20
5.6 Hold-to-run controls . 22
5.7 Other safeguarding measures . 23
6 Requirements for protection against other hazards . 24
6.1 General. 24
6.2 Fire and explosion . 25
6.3 Electrical equipment . 26
6.4 Working platforms, access stairs, passageways and raised workplaces . 27
6.5 Stability . 31
6.6 High contact temperatures. 32
6.7 Noise. 32
6.8 Radiation hazards . 32
6.9 Stationary knives . 33
6.10 Rotary tools . 33
6.11 Transport and storage of hazardous tools. 33
6.12 Protruding machine parts . 33
6.13 Handwheels and cranks . 34
6.14 Routine handling of heavy machine parts. 34
7 Machine-specific requirements . 34
7.1 Machines-in-a-system configuration . 34
7.2 Guarding of hoppers and hopper feeders. 34
7.3 Guarding on binding and finishing machines. 35
7.4 Inserting machines . 51
7.5 Counter-stackers. 51
7.6 Paper embossing machines . 52
7.7 Finishing machines. 56
7.8 Guillotine cutters. 62
7.9 Trimmers. 73
7.10 Onserters/attaching machines . 74
7.11 Overcover/protective wrapper gluers . 74
8 Release from hazardous situation . 74
9 Control zones . 74
10 Controls. 75
10.1 General. 75
10.2 Manual control devices . 76
10.3 Initiating machine motion. 83
© ISO 2004 – All rights reserved iii

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ISO 12649:2004(E)
10.4 Hold-to-run controls.84
10.5 Two-hand controls .84
10.6 Electro-sensitive protective devices .84
10.7 Pressure-sensitive mats, pressure-sensitive bumpers, trip devices.85
10.8 Braking devices and clutches.86
11 Control stations.86
11.1 Motion control stations.86
11.2 Remote access .87
12 Control systems .90
12.1 General requirements .90
12.2 Additional requirements for hand-fed machines where the operator’s hands enter the
point of operation.92
13 Ergonomics and labelling of indicators and actuators .92
14 Signals and warning devices .93
14.1 General .93
14.2 Audible warning system .93
14.3 Area-light warning system .96
15 Warning signs and labels .96
16 Information for use.97
16.1 Minimum requirements for machine markings .97
16.2 Contents of instruction handbook.98
Annex A (informative) Hazards associated with binding and finishing equipment and systems.103
Annex B (normative) Explosion-protection zones .109
Annex C (informative) Risk analysis relating to the pitch angle of access stairs.111
Annex D (informative) Example layout of instruction handbooks.113
Annex E (normative) Area-light warning system.115
Bibliography.117

iv © ISO 2004 – All rights reserved

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ISO 12649:2004(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 12649 was prepared by Technical Committee ISO/TC 130, Graphic technology.
© ISO 2004 – All rights reserved v

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ISO 12649:2004(E)
Introduction
During the development of this International Standard, existing relevant standards of other countries were
taken into consideration. An effort has been made to harmonize the requirements of all countries, recognizing
that national standards or laws may dictate national requirements. In cases where it was known that there is a
national requirement that differs from this International Standard, that has been noted.
This International Standard was developed to harmonize three U.S. safety standards:
 ANSI B65.2, Safety standard — Binding and finishing systems,
 ANSI B65.3 Safety standard — Guillotine cutters, mill trimmers, and integral handling equipment,
 ANSI B65.4, Safety standard — Three-knife trimmers, including rotary, and single- and multiple-knife
trimmers;
and three European standards:
 prEN 1010-1, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machinery — Part 1: Common requirements,
 EN 1010-3, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machinery — Part 3: Cutting machines,
 EN 1010-4, Safety of machinery — Safety requirements for the design and construction of printing and
paper converting machinery — Part 4: Bookbinding, paper converting and paper finishing machines.

vi © ISO 2004 – All rights reserved

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INTERNATIONAL STANDARD ISO 12649:2004(E)

Graphic technology — Safety requirements for binding and
finishing systems and equipment
1 Scope
This International Standard provides safety specifications for the design and construction of binding and
finishing equipment operated in a system configuration or in stand-alone mode.
This International Standard provides safety requirements for the design and construction of equipment used to
convert printed or blank substrates into cut, folded, collated, assembled, bound, or otherwise finished product.
It may also be applied to processes for preparing substrate for the printing process.
It addresses recognized hazards specific to binding and finishing equipment and systems in the following
areas:
 mechanical;
 electrical;
 slipping, tripping, falling;
 ergonomics;
 noise;
 radiation;
 fire and explosion;
 thermal;
 emissions.
This International Standard applies to new machines manufactured after December 31 of the year following
the year of issue of this International Standard.
Equipment covered by this International Standard may be used in a stand-alone configuration, or in
combination with other machines affected by an integrated control system. These may include but are not
limited to, the combinations of the machines noted in Clause 4.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 8031, Rubber and plastic hoses and hose assemblies — Determination of electrical resistance
ISO 11553, Safety of machinery — Laser processing machines — Safety requirements
© ISO 2004 – All rights reserved 1

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ISO 12649:2004(E)
ISO/TR 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning
ISO 12100-1, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology
ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical
principles
ISO 12648:2003, Graphic technology — Safety requirements for printing press systems
ISO 13849-1:1999, Safety of machinery — Safety-related parts of control systems — Part 1: General
principles for design
ISO 13850, Safety of machinery — Emergency stop — Principles for design
ISO 13851, Safety of machinery — Two-hand control devices — Functional aspects and design principles
ISO 13852:1996, Safety of machinery — Safety distances to prevent danger zones being reached by the
upper limbs
ISO 13854, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body
ISO 13855, Safety of machinery — Positioning of protective equipment with respect to the approach speeds of
parts of the human body
ISO 13856-1, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for
the design and testing of pressure-sensitive mats and pressure-sensitive floors
ISO 14119:1998, Safety of machinery — Interlocking devices associated with guards — Principles for design
and selection
ISO 14120, Safety of machinery — Guards — General requirements for the design and construction of fixed
and movable guards
ISO 14122-1, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of a fixed
means of access between two levels
ISO 14122-2, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms
and gangways
ISO 14122-3, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders
and guard-rails
ISO 14123-1, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 1: Principles and specifications for machinery manufacturers
ISO 14123-2, Safety of machinery — Reduction of risks to health from hazardous substances emitted by
machinery — Part 2: Methodology leading to verification procedures
1)
ISO 15847:— , Graphic technology — Graphical symbols for printing press systems and finishing systems,
including related auxiliary equipment

1) To be published.
2 © ISO 2004 – All rights reserved

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ISO 12649:2004(E)
IEC 60079-1, Electrical apparatus for explosive gas atmospheres — Part 1: Flameproof enclosures “d”
IEC 60079-2, Electrical apparatus for explosive gas atmospheres — Part 2: Pressurized enclosures “p”
IEC 60079-5, Electrical apparatus for explosive gas atmospheres — Part 5: Powder filling “q”
IEC 60079-6, Electrical apparatus for explosive gas atmospheres — Part 6: Oil-immersion “o”
IEC 60079-7, Electrical apparatus for explosive gas atmospheres — Part 7: Increased safety “e”
IEC 60079-11, Electrical apparatus for explosive gas atmospheres — Part 11: Intrinsic safety “I”
IEC 60079-14, Electrical apparatus for explosive gas atmospheres — Part 14: Electrical installations in
hazardous areas (other than mines)
IEC 60079-18, Electrical apparatus for explosive gas atmospheres — Part 18: Encapsulation “m”
IEC 60204-1:2000, Safety of machinery — Electrical equipment of machines — Part 1: General requirements
IEC 60825-1, Safety of laser products — Part 1: Equipment classification, requirements and user’s guide
IEC 60947-5-1, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching
elements — Electromechanical control circuit devices
IEC 61010-1, Safety requirements for electrical equipment for measurement, control, and laboratory use —
Part 1: General requirements
IEC 61310-1, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual,
auditory and tactile signals
IEC 61310-2, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for marking
IEC 61496-1, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements
and tests
IEC 61496-2, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular requirements
for equipment using active opto-electronic protective devices (AOPDs)
EN 563, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish
temperature limit values for hot surfaces
EN 1127-1, Explosive atmosphere — Explosion prevention and protection — Part 1: Basic concepts and
methodology
EN 1539, Dryers and ovens, in which flammable substances are released — Safety requirements
EN 1760-2, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles for the
design and testing of pressure sensitive edges and pressure sensitive bars
EN 12198-1:2000, Safety of machinery — Assessment and reduction of risks arising from radiation emitted by
machinery — Part 1: General principles
EN 13023, Noise measurement methods for printing, paper converting, paper making machines and auxiliary
equipment —Accuracy grades 2 and 3
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ISO 12649:2004(E)
3 Terms and definitions
For the purposes of this International Standard, the terms and definitions given in ISO 13849-1:1999 and the
following apply.
3.1
actuator
part of the actuating system to which an external actuating force is applied
[39]
[IEV 441-15-22]
NOTE 1 The actuator may take the form of a handle, knob, pushbutton, roller, plunger, etc.
NOTE 2 There are some actuating means that do not require an external actuating force, but only an action.
NOTE 3 See also machine actuator (3.48)
3.2
anti-repeat device
mechanical or electromechanical mechanism to ensure that only one cutting cycle occurs for each manual
activation or automatic cut if the primary stopping system or single-cycle device (3.83) fails
3.3
armed condition
machine status in which machine motion can be automatically initiated
NOTE Zero speed (3.92) can be considered to be an armed condition.
3.4
audible alarm
horn, bell or other distinctive audible warning device which sounds to indicate impending machine motion
3.5
authorized person
person identified by plant management as having special training or designated to act in specified situations
NOTE The specified situations can include special tasks to be performed; the function of the adjustments in the work
zone; proper operation of adjustments and controls; all types of hazards in the area where the task is to be performed; the
application of equivalent, alternative protection to perform the task; improper actions that can cause injury; and the
consequences of those improper actions.
3.6
automatic cutting sequence
programmed succession of clamping operations and/or cutting movements that is initiated by the operator and
proceeds to a specified point without further intervention by the operator
3.7
back rounding and pressing machine
apparatus for processing book signatures, i.e. for rounding the spine and the trimmed front edge of book
signatures and compressing the resulting signatures
3.8
backgauge
movable device (automatic or manual) on a guillotine cutter, positioned square to the cutting table, and which
is used to stop the stack of material to be cut when the material is pushed into the opening under the cutting
blade by the operator, and to determine the dimensions of the cut
3.9
backgauge drive
mechanism to position the backgauge (3.8) prior to the initiation of the cut
4 © ISO 2004 – All rights reserved

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ISO 12649:2004(E)
3.10
backlining and head banding machines
equipment for the automatic production of hard cover books where the binding together of the signatures is
rounded or flat, with glue, gauze, or paper
3.11
barrier guard
distance guard
guard (3.35) that reduces or prevents physical access to a hazard zone by closing off access to an area
containing one or more hazards
EXAMPLE A perimeter fence or tunnel guard.
3.12
binding and finishing system
combination of machines functioning in an integrated configuration to turn an incomplete printed product into a
finished product by means of one or more processes, such as cutting, folding, binding, stitching, gluing,
wrapping, etc.
3.13
book cover crease forming machine
〈hard-cover bookbinding〉 apparatus for creating, under heat and pressure, a permanent bend in the cover of a
hard-cover book, then pressing the entire cover surface
3.14
book press
press used for flattening books after binding
3.15
book signature press
power-operated press used for flattening book signatures, which are fed and aligned manually
3.16
casing-in machine
〈hard-cover bookbinding〉 apparatus for gluing the end papers of the book signatures to the interior surfaces
of the book cover
3.17
category 0 stop
uncontrolled stop
stopping by immediate removal of power to the machine actuators (3.48)
[IEC 60204-1:2000]
3.18
category 1 stop
controlled stop with power available to the machine actuators (3.48) to achieve the stop and then removal of
power when the stop is achieved
[IEC 60204-1:2000]
3.19
category 2 stop
controlled stop with power left available to the machine actuators (3.48)
[IEC 60204-1:2000]
3.20
clamp
device using pressure to secure product so that it does not move during an operation
© ISO 2004 – All rights reserved 5

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ISO 12649:2004(E)
3.21
clamp drive
mechanism by which the clamp(s) (3.20) of the paper cutter is/are forced against the material to be cut
3.22
coater
finishing machine that applies a predetermined thickness of a liquid substance (for example glue, varnish, ink)
on substrates made of paper or a similar material
3.23
counter-stacker
machine for stacking of piles of leaflets, books, magazines or newspapers such that the successive layers are
at 180°
3.24
cutting cycle
〈for machines with (a) manually driven clamp(s) (3.20)〉 programmed succession of operations that begins
when the knife drive is activated and ends when the knife returns to its retracted position
3.25
cutting cycle
〈for machines with (a) power-driven clamp(s) (3.20)〉 programmed succession of operations that begins when
high-pressure clamping is initiated and ends when the knife(s) and clamp(s) return to their retracted positions
after a single clamp/knife stroke
3.26
cutting zone
three-dimensional space through which any part of the knife(s) and/or clamp(s) (3.20) travel(s) during the
entire cutting cycle (3.24, 3.25)
3.27
drive
mechanism, divided into the following two general categories, which causes a machine or any of its elements
to move:
 drives with no stored energy, which include, but are not limited to, direct-motor drives;
 drives having stored energy, which include, but are not limited to, motor-flywheel-clutch drives and
hydraulic-pneumatic drives
3.28
electrical hazard
source of potential injury or death from electric shock or burn
[adapted from ISO 12100-1:2003]
3.29
electro-sensitive protective device
ESPD
apparatus that detects the presence of a person or part of a person or object in a defined area, using any
detection means including, but not limited to, photoelectric, light screen, ultrasonic, etc.
3.30
emergency stop device
manually actuated control used to initiate an emergency stop function (3.31)
[adapted from ISO 13850:1996]
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ISO 12649:2004(E)
3.31
emergency stop function
mechanism activated by a single human motion and intended to halt machine activity in order to avoid injury to
persons, damage to machinery or damage to work in progress
3.32
fixed guard
guard (3.35) that is securely affixed by fasteners that require a too
...

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Technologie graphique -- Exigences de sécurité pour les systèmes et les équipements de reliure et de finitionGraphic technology -- Safety requirements for binding and finishing systems and equipment37.100.10Reprodukcijska opremaReproduction equipmentICS:Ta slovenski standard je istoveten z:ISO 12649:2004SIST ISO 12649:2005en01-januar-2005SIST ISO 12649:2005SLOVENSKI
STANDARD



SIST ISO 12649:2005



Reference numberISO 12649:2004(E)© ISO 2004
INTERNATIONAL STANDARD ISO12649First edition2004-05-01Graphic technology — Safety requirements for binding and finishing systems and equipment Technologie graphique — Exigences de sécurité pour les systèmes et les équipements de reliure et de finition
SIST ISO 12649:2005



ISO 12649:2004(E) PDF disclaimer This PDF file may contain embedded typefaces. In accordance with Adobe's licensing policy, this file may be printed or viewed but shall not be edited unless the typefaces which are embedded are licensed to and installed on the computer performing the editing. In downloading this file, parties accept therein the responsibility of not infringing Adobe's licensing policy. The ISO Central Secretariat accepts no liability in this area. Adobe is a trademark of Adobe Systems Incorporated. Details of the software products used to create this PDF file can be found in the General Info relative to the file; the PDF-creation parameters were optimized for printing. Every care has been taken to ensure that the file is suitable for use by ISO member bodies. In the unlikely event that a problem relating to it is found, please inform the Central Secretariat at the address given below.
©
ISO 2004 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from either ISO at the address below or ISO's member body in the country of the requester. ISO copyright office Case postale 56 • CH-1211 Geneva 20 Tel.
+ 41 22 749 01 11 Fax
+ 41 22 749 09 47 E-mail
[e-mail] Web
www.iso.org Published in Switzerland
ii © ISO 2004 – All rights reserved
SIST ISO 12649:2005



ISO 12649:2004(E) © ISO 2004 – All rights reserved iii Contents Page Foreword.v Introduction.vi 1 Scope.1 2 Normative references.1 3 Terms and definitions.4 4 Equipment subject to requirements.13 5 Guarding of significant hazards.14 5.1 General.14 5.2 Guards.15 5.3 In-running (in-going) nips.17 5.4 Guarding in-running nips.18 5.5 Interlocks.20 5.6 Hold-to-run controls.22 5.7 Other safeguarding measures.23 6 Requirements for protection against other hazards.24 6.1 General.24 6.2 Fire and explosion.25 6.3 Electrical equipment.26 6.4 Working platforms, access stairs, passageways and raised workplaces.27 6.5 Stability.31 6.6 High contact temperatures.32 6.7 Noise.32 6.8 Radiation hazards.32 6.9 Stationary knives.33 6.10 Rotary tools.33 6.11 Transport and storage of hazardous tools.33 6.12 Protruding machine parts.33 6.13 Handwheels and cranks.34 6.14 Routine handling of heavy machine parts.34 7 Machine-specific requirements.34 7.1 Machines-in-a-system configuration.34 7.2 Guarding of hoppers and hopper feeders.34 7.3 Guarding on binding and finishing machines.35 7.4 Inserting machines.51 7.5 Counter-stackers.51 7.6 Paper embossing machines.52 7.7 Finishing machines.56 7.8 Guillotine cutters.62 7.9 Trimmers.73 7.10 Onserters/attaching machines.74 7.11 Overcover/protective wrapper gluers.74 8 Release from hazardous situation.74 9 Control zones.74 10 Controls.75 10.1 General.75 10.2 Manual control devices.76 10.3 Initiating machine motion.83 SIST ISO 12649:2005



ISO 12649:2004(E) iv © ISO 2004 – All rights reserved 10.4 Hold-to-run controls.84 10.5 Two-hand controls.84 10.6 Electro-sensitive protective devices.84 10.7 Pressure-sensitive mats, pressure-sensitive bumpers, trip devices.85 10.8 Braking devices and clutches.86 11 Control stations.86 11.1 Motion control stations.86 11.2 Remote access.87 12 Control systems.90 12.1 General requirements.90 12.2 Additional requirements for hand-fed machines where the operator’s hands enter the point of operation.92 13 Ergonomics and labelling of indicators and actuators.92 14 Signals and warning devices.93 14.1 General.93 14.2 Audible warning system.93 14.3 Area-light warning system.96 15 Warning signs and labels.96 16 Information for use.97 16.1 Minimum requirements for machine markings.97 16.2 Contents of instruction handbook.98 Annex A (informative)
Hazards associated with binding and finishing equipment and systems.103 Annex B (normative)
Explosion-protection zones.109 Annex C (informative)
Risk analysis relating to the pitch angle of access stairs.111 Annex D (informative)
Example layout of instruction handbooks.113 Annex E (normative)
Area-light warning system.115 Bibliography.117
SIST ISO 12649:2005



ISO 12649:2004(E) © ISO 2004 – All rights reserved v Foreword ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO member bodies). The work of preparing International Standards is normally carried out through ISO technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization. International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2. The main task of technical committees is to prepare International Standards. Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. ISO shall not be held responsible for identifying any or all such patent rights. ISO 12649 was prepared by Technical Committee ISO/TC 130, Graphic technology. SIST ISO 12649:2005



ISO 12649:2004(E) vi © ISO 2004 – All rights reserved Introduction During the development of this International Standard, existing relevant standards of other countries were taken into consideration. An effort has been made to harmonize the requirements of all countries, recognizing that national standards or laws may dictate national requirements. In cases where it was known that there is a national requirement that differs from this International Standard, that has been noted. This International Standard was developed to harmonize three U.S. safety standards:  ANSI B65.2, Safety standard — Binding and finishing systems,  ANSI B65.3 Safety standard — Guillotine cutters, mill trimmers, and integral handling equipment,  ANSI B65.4, Safety standard — Three-knife trimmers, including rotary, and single- and multiple-knife trimmers; and three European standards:  prEN 1010-1, Safety of machinery — Safety requirements for the design and construction of printing and paper converting machinery — Part 1: Common requirements,  EN 1010-3, Safety of machinery — Safety requirements for the design and construction of printing and paper converting machinery — Part 3: Cutting machines,  EN 1010-4, Safety of machinery — Safety requirements for the design and construction of printing and paper converting machinery — Part 4: Bookbinding, paper converting and paper finishing machines.
SIST ISO 12649:2005



INTERNATIONAL STANDARD ISO 12649:2004(E) © ISO 2004 – All rights reserved 1 Graphic technology — Safety requirements for binding and finishing systems and equipment 1 Scope This International Standard provides safety specifications for the design and construction of binding and finishing equipment operated in a system configuration or in stand-alone mode. This International Standard provides safety requirements for the design and construction of equipment used to convert printed or blank substrates into cut, folded, collated, assembled, bound, or otherwise finished product. It may also be applied to processes for preparing substrate for the printing process. It addresses recognized hazards specific to binding and finishing equipment and systems in the following areas:  mechanical;  electrical;  slipping, tripping, falling;  ergonomics;  noise;  radiation;  fire and explosion;  thermal;  emissions. This International Standard applies to new machines manufactured after December 31 of the year following the year of issue of this International Standard. Equipment covered by this International Standard may be used in a stand-alone configuration, or in combination with other machines affected by an integrated control system. These may include but are not limited to, the combinations of the machines noted in Clause 4. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. ISO 8031, Rubber and plastic hoses and hose assemblies — Determination of electrical resistance ISO 11553, Safety of machinery — Laser processing machines — Safety requirements SIST ISO 12649:2005



ISO 12649:2004(E) 2 © ISO 2004 – All rights reserved ISO/TR 11688-1, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning ISO 12100-1, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles ISO 12648:2003, Graphic technology — Safety requirements for printing press systems ISO 13849-1:1999, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design ISO 13850, Safety of machinery — Emergency stop — Principles for design ISO 13851, Safety of machinery — Two-hand control devices — Functional aspects and design principles ISO 13852:1996, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs ISO 13854, Safety of machinery — Minimum gaps to avoid crushing of parts of the human body ISO 13855, Safety of machinery — Positioning of protective equipment with respect to the approach speeds of parts of the human body ISO 13856-1, Safety of machinery — Pressure-sensitive protective devices — Part 1: General principles for the design and testing of pressure-sensitive mats and pressure-sensitive floors ISO 14119:1998, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection ISO 14120, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards ISO 14122-1, Safety of machinery — Permanent means of access to machinery — Part 1: Choice of a fixed means of access between two levels ISO 14122-2, Safety of machinery — Permanent means of access to machinery — Part 2: Working platforms and gangways ISO 14122-3, Safety of machinery — Permanent means of access to machinery — Part 3: Stairs, stepladders and guard-rails ISO 14123-1, Safety of machinery — Reduction of risks to health from hazardous substances emitted by machinery — Part 1: Principles and specifications for machinery manufacturers ISO 14123-2, Safety of machinery — Reduction of risks to health from hazardous substances emitted by machinery — Part 2: Methodology leading to verification procedures ISO 15847:—1), Graphic technology — Graphical symbols for printing press systems and finishing systems, including related auxiliary equipment
1) To be published. SIST ISO 12649:2005



ISO 12649:2004(E) © ISO 2004 – All rights reserved 3 IEC 60079-1, Electrical apparatus for explosive gas atmospheres — Part 1: Flameproof enclosures “d” IEC 60079-2, Electrical apparatus for explosive gas atmospheres — Part 2: Pressurized enclosures “p” IEC 60079-5, Electrical apparatus for explosive gas atmospheres — Part 5: Powder filling “q” IEC 60079-6, Electrical apparatus for explosive gas atmospheres — Part 6: Oil-immersion “o” IEC 60079-7, Electrical apparatus for explosive gas atmospheres — Part 7: Increased safety “e” IEC 60079-11, Electrical apparatus for explosive gas atmospheres — Part 11: Intrinsic safety “I” IEC 60079-14, Electrical apparatus for explosive gas atmospheres — Part 14: Electrical installations in hazardous areas (other than mines) IEC 60079-18, Electrical apparatus for explosive gas atmospheres — Part 18: Encapsulation “m” IEC 60204-1:2000, Safety of machinery — Electrical equipment of machines — Part 1: General requirements IEC 60825-1, Safety of laser products — Part 1: Equipment classification, requirements and user’s guide IEC 60947-5-1, Low-voltage switchgear and controlgear — Part 5-1: Control circuit devices and switching elements — Electromechanical control circuit devices IEC 61010-1, Safety requirements for electrical equipment for measurement, control, and laboratory use — Part 1: General requirements IEC 61310-1, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, auditory and tactile signals IEC 61310-2, Safety of machinery — Indication, marking and actuation — Part 2: Requirements for marking IEC 61496-1, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests IEC 61496-2, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs) EN 563, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish temperature limit values for hot surfaces EN 1127-1, Explosive atmosphere — Explosion prevention and protection — Part 1: Basic concepts and methodology EN 1539, Dryers and ovens, in which flammable substances are released — Safety requirements EN 1760-2, Safety of machinery — Pressure sensitive protective devices — Part 2: General principles for the design and testing of pressure sensitive edges and pressure sensitive bars EN 12198-1:2000, Safety of machinery — Assessment and reduction of risks arising from radiation emitted by machinery — Part 1: General principles EN 13023, Noise measurement methods for printing, paper converting, paper making machines and auxiliary equipment —Accuracy grades 2 and 3 SIST ISO 12649:2005



ISO 12649:2004(E) 4 © ISO 2004 – All rights reserved 3 Terms and definitions For the purposes of this International Standard, the terms and definitions given in ISO 13849-1:1999 and the following apply. 3.1 actuator part of the actuating system to which an external actuating force is applied [IEV 441-15-22][39] NOTE 1 The actuator may take the form of a handle, knob, pushbutton, roller, plunger, etc. NOTE 2 There are some actuating means that do not require an external actuating force, but only an action. NOTE 3 See also machine actuator (3.48) 3.2 anti-repeat device mechanical or electromechanical mechanism to ensure that only one cutting cycle occurs for each manual activation or automatic cut if the primary stopping system or single-cycle device (3.83) fails 3.3 armed condition machine status in which machine motion can be automatically initiated NOTE Zero speed (3.92) can be considered to be an armed condition. 3.4 audible alarm horn, bell or other distinctive audible warning device which sounds to indicate impending machine motion 3.5 authorized person person identified by plant management as having special training or designated to act in specified situations NOTE The specified situations can include special tasks to be performed; the function of the adjustments in the work zone; proper operation of adjustments and controls; all types of hazards in the area where the task is to be performed; the application of equivalent, alternative protection to perform the task; improper actions that can cause injury; and the consequences of those improper actions. 3.6 automatic cutting sequence programmed succession of clamping operations and/or cutting movements that is initiated by the operator and proceeds to a specified point without further intervention by the operator 3.7 back rounding and pressing machine apparatus for processing book signatures, i.e. for rounding the spine and the trimmed front edge of book signatures and compressing the resulting signatures 3.8 backgauge movable device (automatic or manual) on a guillotine cutter, positioned square to the cutting table, and which is used to stop the stack of material to be cut when the material is pushed into the opening under the cutting blade by the operator, and to determine the dimensions of the cut 3.9 backgauge drive mechanism to position the backgauge (3.8) prior to the initiation of the cut SIST ISO 12649:2005



ISO 12649:2004(E) © ISO 2004 – All rights reserved 5 3.10 backlining and head banding machines equipment for the automatic production of hard cover books where the binding together of the signatures is rounded or flat, with glue, gauze, or paper 3.11 barrier guard distance guard guard (3.35) that reduces or prevents physical access to a hazard zone by closing off access to an area containing one or more hazards EXAMPLE A perimeter fence or tunnel guard. 3.12 binding and finishing system
combination of machines functioning in an integrated configuration to turn an incomplete printed product into a finished product by means of one or more processes, such as cutting, folding, binding, stitching, gluing, wrapping, etc. 3.13 book cover crease forming machine 〈hard-cover bookbinding〉 apparatus for creating, under heat and pressure, a permanent bend in the cover of a hard-cover book, then pressing the entire cover surface 3.14 book press press used for flattening books after binding 3.15 book signature press power-operated press used for flattening book signatures, which are fed and aligned manually 3.16 casing-in machine 〈hard-cover bookbinding〉
apparatus for gluing the end papers of the book signatures to the interior surfaces of the book cover 3.17 category 0 stop uncontrolled stop stopping by immediate removal of power to the machine actuators (3.48) [IEC 60204-1:2000] 3.18 category 1 stop controlled stop with power available to the machine actuators (3.48) to achieve the stop and then removal of power when the stop is achieved [IEC 60204-1:2000] 3.19 category 2 stop controlled stop with power left available to the machine actuators (3.48) [IEC 60204-1:2000] 3.20 clamp device using pressure to secure product so that it does not move during an operation SIST ISO 12649:2005



ISO 12649:2004(E) 6 © ISO 2004 – All rights reserved 3.21 clamp drive mechanism by which the clamp(s) (3.20) of the paper cutter is/are forced against the material to be cut 3.22 coater finishing machine that applies a predetermined thickness of a liquid substance (for example glue, varnish, ink) on substrates made of paper or a similar material 3.23 counter-stacker machine for stacking of piles of leaflets, books, magazines or newspapers such that the successive layers are at 180° 3.24 cutting cycle 〈for machines with (a) manually driven clamp(s) (3.20)〉 programmed succession of operations that begins when the knife drive is activated and ends when the knife returns to its retracted position 3.25 cutting cycle 〈for machines with (a) power-driven clamp(s) (3.20)〉 programmed succession of operations that begins when high-pressure clamping is initiated and ends when the knife(s) and clamp(s) return to their retracted positions after a single clamp/knife stroke 3.26 cutting zone three-dimensional space through which any part of the knife(s) and/or clamp(s) (3.20) travel(s) during the entire cutting cycle (3.24, 3.25) 3.27 drive mechanism, divided into the following two general categories, which causes a machine or any of its elements to move:  drives with no stored energy, which include, but are not limited to, direct-motor drives;  drives having stored energy, which include, but are not limited to, motor-flywheel-clutch drives and hydraulic-pneumatic drives 3.28 electrical hazard source of potential injury or death from electric shock or burn [adapted from ISO 12100-1:2003] 3.29 electro-sensitive protective device ESPD apparatus that detects the presence of a person or part of a person or object in a defined area, using any detection means including, but not limited to, photoelectric, light screen, ultrasonic, etc. 3.30 emergency stop device manually actuated control used to initiate an emergency stop function (3.31) [adapted from ISO 13850:1996] SIST ISO 12649:2005



ISO 12649:2004(E) © ISO 2004 – All rights reserved 7 3.31 emergency stop function mechanism activated by a single human motion and intended to halt machine activity in order to avoid injury to persons, damage to machinery or damage to work in progress 3.32 fixed guard guard (3.35) that is securely affixed by fasteners that require a tool(s) to remove in order to gain access to an area with a significant hazard 3.33 gang stitcher machine for stitching folded sheets of paper, during the operation of which individual folded sheets are removed by feeding grippers and the open sheets are stacked on top of each other on a transport chain for subsequent back stitching 3.34 gathering machine apparatus that assembles sheets or folded sheets in a binding line 3.35 guard physical barr
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