SIST EN 61199:2000
(Main)Single-capped fluorescent lamps - Safety specifications
Single-capped fluorescent lamps - Safety specifications
Specifies the safety requirements for single-capped fluorescent lamps for general lighting purposes of all groups having 2G7, 2GX7, GR8, G10q, GR10q, GX10q, GY10q, 2G11, G23, GX23, G24, GX32 and 2G13 caps. Also specifies the method a manufacturer should use to show compliance with the requirements of this standard.
Einseitig gesockelte Leuchtstofflampen - Sicherheitsanforderungen
Lampes à fluorescence à culot unique - Prescriptions de sécurité
Spécifie les prescriptions de sécurité auxquelles doivent répondre les lampes tubulaires à fluorescence à culot unique, d'éclairage général, de tous les groupes équipés des culots 2G7, 2GX7, GR8, G10q, GR10q, GX10q, GY10q, 2G11, G23, GX23, G24, GX32 et 2G13. Spécifie aussi la méthode que le fabricant doit utiliser pour démontrer la conformité de ses produits aux prescriptions de cette norme.
Fluorescenčne sijalke z enim vznožkom - Varnostne zahteve
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Einseitig gesockelte Leuchtstofflampen - SicherheitsanforderungenLampes à fluorescence à culot unique - Prescriptions de sécuritéSingle-capped fluorescent lamps - Safety specifications29.140.30Fluorescent lamps. Discharge lampsICS:Ta slovenski standard je istoveten z:EN 61199:1999SIST EN 61199:2000en01-junij-2000SIST EN 61199:2000SLOVENSKI
STANDARDSIST EN 61199:1996/A2:1999SIST EN 61199:1996/A1:1999SIST EN 61199:19961DGRPHãþD
NORMEINTERNATIONALECEIIECINTERNATIONALSTANDARD61199Deuxième éditionSecond edition1999-10Lampes à fluorescence à culot unique –Prescriptions de sécuritéSingle-capped fluorescent lamps –Safety specifications Commission Electrotechnique Internationale International Electrotechnical CommissionPour prix, voir catalogue en vigueurFor price, see current catalogueÓ IEC 1999
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61199 © IEC:1999– 3 –CONTENTSPageFOREWORD.5Clause1General.71.1Scope.71.2Normative references.71.3Definitions.92Safety requirements.112.1General.112.2Marking.112.3Mechanical requirements for caps.112.4Insulation resistance.132.5Electric strength.132.6Parts which can become accidentally live.132.7Resistance to heat and fire.152.8Creepage distance for caps.172.9Lamp cap temperature rise.172.10Radio interference suppression capacitors.172.11Information for luminaire design.192.12Information for ballast design.193Assessment.193.1General.193.2Whole production assessment by means of the manufacturer’s records.193.3Assessment of the manufacturer’s records of particular tests.233.4Rejection conditions of batches.233.5Sampling procedures for whole production testing.233.6Sampling procedures for batch testing.25Annex A (normative)
Tests for assessing caps for construction and assembly.35Annex B (normative)
Maximum lamp cap temperature rise values and methodof measurement.37Annex C (informative)
Information for luminaire design.41Annex D (normative)
Conditions of compliance for design tests.43Annex E (normative)
Cathode connection configurations.45Annex F (normative)
Lamp non-interchangeability requirements.47Annex G (normative)
Information for thermal tests.49Annex H (informative)
Information for ballast design.51Bibliography.53
61199 © IEC:1999– 5 –INTERNATIONAL ELECTROTECHNICAL COMMISSION____________SINGLE-CAPPED FLUORESCENT LAMPS –SAFETY SPECIFICATIONSFOREWORD1)The IEC (International Electrotechnical Commission) is a worldwide organization for standardization comprisingall national electrotechnical committees (IEC National Committees). The object of the IEC is to promoteinternational co-operation on all questions concerning standardization in the electrical and electronic fields. Tothis end and in addition to other activities, the IEC publishes International Standards. Their preparation isentrusted to technical committees; any IEC National Committee interested in the subject dealt with mayparticipate in this preparatory work. International, governmental and non-governmental organizations liaisingwith the IEC also participate in this preparation. The IEC collaborates closely with the International Organization forStandardization (ISO) in accordance with conditions determined by agreement between the two organizations.2)The formal decisions or agreements of the IEC on technical matters express, as nearly as possible, aninternational consensus of opinion on the relevant subjects since each technical committee has representationfrom all interested National Committees.3)The documents produced have the form of recommendations for international use and are published in the formof standards, technical specifications, technical reports or guides and they are accepted by the NationalCommittees in that sense.4)
In order to promote international unification, IEC National Committees undertake to apply IEC InternationalStandards transparently to the maximum extent possible in their national and regional standards. Anydivergence between the IEC Standard and the corresponding national or regional standard shall be clearlyindicated in the latter.5)
The IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for anyequipment declared to be in conformity with one of its standards.6)
Attention is drawn to the possibility that some of the elements of this International Standard may be the subjectof patent rights. The IEC shall not be held responsible for identifying any or all such patent rights.International Standard IEC 61199 has been prepared by subcommittee 34A: Lamps, of IECtechnical committee 34: Lamps and related equipment.This second edition cancels and replaces the first edition published in 1993, amendment 1(1997), amendment 2 (1998) as well as consolidated edition 1.2 (1998). This second editionconstitutes a technical revision.The text of this standard is based on the following documents:FDISReport on voting34A/883/FDIS34A/897/RVDFull information on the voting for the approval of this standard can be found in the report onvoting indicated in the above table.This publication has been drafted in accordance with the ISO/IEC Directives, Part 3.Annexes A, B, D, E, F and G form an integral part of this standard.Annexes C and H are for information only.The committee has decided that this publication remains valid until 2003-09At this date, in accordance with the committee’s decision, the publication will be•reconfirmed;•withdrawn;•replaced by a revised edition, or•amended.
61199 © IEC:1999– 7 –SINGLE-CAPPED FLUORESCENT LAMPS –SAFETY SPECIFICATIONS1 General1.1 ScopeThis International Standard specifies the safety requirements for single-capped fluorescentlamps for general lighting purposes of all groups having 2G7, 2GX7, GR8, 2G10, G10q,GR10q, GX10q, GY10q, 2G11, G23, GX23, G24, GX24 and GX32 caps.It also specifies the method a manufacturer should use to show compliance with therequirements of this standard on the basis of whole production appraisal in association with histest records on finished products. This method can also be applied for certification purposes.Details of a batch test procedure which can be used to make limited assessment of batchesare also given in this standard.NOTE – Compliance with this standard concerns only safety criteria and does not take into account theperformance of single-capped fluorescent lamps for general lighting purposes with respect to luminous flux, colour,starting and operational characteristics. For this information, readers are referred to IEC 60901.1.2 Normative referencesThe following normative documents contain provisions which, through reference in this text,constitute provisions of this International Standard. For dated references, subsequentamendments to, or revisions of, any of these publications do not apply. However, parties toagreements based on this International Standard are encouraged to investigate the possibilityof applying the most recent editions of the normative documents indicated below. For undatedreferences, the latest edition of the normative document referred to applies. Members of IECand ISO maintain registers of currently valid International Standards.IEC 60061-1 Lamp caps and holders together with gauges for the control of inter-changeability and safety – Part 1: Lamp capsIEC 60061-2, Lamp caps and holders together with gauges for the control of inter-changeability and safety – Part 2: LampholdersIEC 60061-3, Lamp caps and holders together with gauges for the control of inter-changeability and safety – Part 3: GaugesIEC 60410, Sampling plans and procedures for inspection by attributesIEC 60529:1989, Degrees of protection provided by enclosures (IP Code)IEC 60598-1, Luminaires – Part 1: General requirements and testsIEC 60695-2-1/0, Fire hazard testing – Part 2: Test methods – Section 1/sheet 0: Glow-wiretest methods – GeneralIEC 60901, Single-capped fluorescent lamps – Performance specifications
61199 © IEC:1999– 9 –1.3 DefinitionsFor the purposes of this International Standard, the following definitions apply.1.3.1single-capped fluorescent lamplow-pressure mercury discharge lamp having a single cap in which most of the light from thelamp is emitted by a layer of fluorescent material excited by the ultraviolet radiation fromthe discharge1.3.2grouplamps having the same electrical and cathode characteristics, the same physical dimensionsand the same starting method1.3.3typelamps of the same group having the same photometric and colour characteristics1.3.4familylamp groups which are distinguished by common features of materials, components, tubediameter and/or method of processing1.3.5nominal wattagewattage used to designate the lamp1.3.6design testtest made on a sample for the purpose of checking compliance of the design of a family, groupor a number of groups with the requirements of the relevant clause1.3.7periodic testtest, or series of tests, repeated at intervals in order to check that a product does not deviate incertain respects from the given design1.3.8running testtest repeated at frequent intervals to provide data for assessment1.3.9batchall lamps of one family and/or group and identified as such and put forward at one time for testor checking compliance1.3.10whole productionproduction during a period of twelve months of all types of lamps within the scope of thisstandard and nominated in a list of the manufacturer for inclusion in the certificate
61199 © IEC:1999– 11 –2 Safety requirements2.1 GeneralLamps shall be so designed and constructed that in normal use they present no danger to theuser or the surroundings.In general, compliance is checked by carrying out all the tests specified.2.2 Marking2.2.1
The following information shall be legibly and durably marked on the lamps:a)mark of origin (this may take the form of a trade mark, the manufacturer's name or thename of the responsible vendor);b)the nominal wattage (marked "W" or "watts") or any other indication which identifiesthe lamp.2.2.2
Compliance is checked by the following:a) presence and legibility of the marking by visual inspection;b) durability of marking by applying the following test on unused lamps.The area of the marking on the lamp shall be rubbed by hand with a smooth cloth damped withwater for a period of 15 s.After this test, the marking shall still be legible.2.3 Mechanical requirements for caps2.3.1 Construction and assemblyCaps shall be so constructed and assembled to the tube(s) that the whole assembly remainsintact and attached during and after operation.Compliance is checked by carrying out the tests given in annex A.At the end of the tests, the caps shall show no damage that impairs safety.2.3.2 Dimensional requirements for caps2.3.2.1
Lamps shall use standardized caps in accordance with the dimensional requirementsof IEC 60061-1.2.3.2.2
Compliance is checked by using the gauges shown in table 1.
61199 © IEC:1999– 13 –2.3.3 Pin connections and keying configurations2.3.3.1 Pin connectionsThe connection of lamp cathodes to the pins of caps having four pins shall conform to therequirements shown in annex E for the relevant cap.Compliance is checked by electrical continuity tests between relevant pins and/or by visualinspection.2.3.3.2 Key configurationFor those cap types incorporating keys which ensure non-interchangeability with similar lamptypes, the caps shall conform to the cap/key version given in the relevant lamp data sheetof IEC 60901. Annex F gives guidance to which cap/key shall be used when designing lamps tooperate on a certain ballast.Compliance is checked by a suitable measuring system and/or visual inspection.2.4 Insulation resistance2.4.1
The insulation resistance between the metal parts, if any, of the cap and all pinsconnected together shall not be less than 2 MW.2.4.2
Compliance is checked by measurement with suitable test equipment using a d.c.voltage of 500 V.In the case of caps made entirely from insulating material, the test is made between all pinsconnected together and metal foil wrapped over those surfaces that are accessible whenthe cap has been connected to a lampholder with minimum shrouding dimensions, as givenin IEC 60061-2.2.5 Electric strength2.5.1
The insulation between the same parts as those referred to in 2.4 shall withstand thetest voltage of 2.5.2. No flash-over or breakdown shall occur during the test.2.5.2
Compliance is checked with a 1 500 V a.c. voltage of substantially sine-wave form, witha frequency of 50 Hz or 60 Hz and applied for 1 min. Initially, not more than half the prescribedvoltage shall be applied; it shall then be raised rapidly to the full value.Glow discharges without a drop in voltage are neglected.2.6 Parts which can become accidentally live2.6.1
Metal parts, if any, intended to be insulated from live parts shall not be or become live.2.6.2
With the exception of cap pins, no live part shall project from any part of the cap.
61199 © IEC:1999– 15 –2.6.3
Compliance is checked by a suitable measuring system which may include visualinspection where appropriate. In addition, there shall be regular daily checks of the equipmentor a verification of the effectiveness of the inspection. See 3.5.4.2.7 Resistance to heat and fire2.7.1
Insulating material of caps shall be sufficiently resistant to heat.2.7.2
Compliance is checked by the following tests.2.7.2.1
Samples are tested for a period of 168 h in a heating cabinet at a temperature asgiven in annex G.At the end of the test, the samples shall not have undergone any change impairing their futuresafety, especially in the following respects:–reduction in the protection against electric shock as required in 2.4 and 2.5;–loosening of cap pins, cracks, swelling and shrinking as determined by visual inspection.At the end of the test, the dimensions shall comply with the requirements of 2.3.2.2.7.2.2
Samples are subjected to a ball-pressure test by means of the apparatus shown infigure G.1.The surface of the part under test is placed in the horizontal position and a steel ball of 5 mmdiameter is pressed against this surface by a force of 20 N. If the surface under test bends, thepart where the ball presses shall be supported.The test shall be made in a heating cabinet at a temperature of 125 °C ± 5 °C.After 1 h the ball shall be removed and the diameter of the impression measured. Thisdiameter shall not exceed 2 mm.The test shall not be made on parts of ceramic material.2.7.3
Insulating material of caps shall be resistant to abnormal heat and to fire.2.7.4
Compliance is checked by the following test.Parts are subjected to a test using a nickel-chromium glow-wire heated to 650 °C. The testapparatus shall be that described in IEC 60695-2-1/0.The sample to be tested is mounted vertically on the carriage and pressed against the glow-wire tip with a force of 1 N, preferably 15 mm or more from the upper edge of the sample. Thepenetration of the glow-wire into the sample is mechanically limited to 7 mm. After 30 s thesample is withdrawn from contact with the glow-wire tip.Any flame or glowing of the sample shall extinguish within 30 s of withdrawing the glow-wireand any burning or molten drops shall not ignite a piece of tissue paper consisting of fivelayers, spread out horizontally 200 mm ± 5 mm below the sample.
61199 © IEC:1999– 17 –The glow-wire temperature and heating current shall be constant for 1 min prior to commencingthe test. Care shall be taken to ensure that heat radiation does not influence the sample duringthis period. The glow-wire tip temperature is measured by means of a sheathed fine-wirethermocouple constructed and calibrated as described in IEC 60695-2-1/0.NOTE – Precautions should be taken to safeguard the health of personnel conducting tests against risks of– explosion or fire;– inhalation of smoke and/or toxic products;– toxic residues.2.8 Creepage distance for caps2.8.1
The minimum creepage distance between contact pins and the metal parts (if any) ofthe cap shall be in accordance with the requirements in IEC 60061-1. Relevant cap standardsheet numbers are given in table 1.2.8.2
Compliance is checked by measurement in the most onerous position.2.9 Lamp cap temperature rise2.9.1
For lamps operated with internal means of starting and for lamps for operation with theuse of an external starter, the lamp cap temperature rise above ambient temperature shall notexceed the relevant value given in table B.2.2.9.2
The test procedure is specified in annex B. Conditions of compliance are given in D.4.2.9.3
Where it can be shown that one lamp group produces the highest cap temperature risefor a given lamp family, only tests on this one lamp group are necessary to show compliance ofall identically capped lamps.2.10 Radio interference suppression capacitorsLamps which contain integral means of starting and/or contain capacitors to suppress radiointerference shall have capacitors which comply with the following requirements.2.10.1 Moisture resistanceThe capacitor shall be resistant to moisture. Compliance is checked by the following test.Before humidity treatment, the capacitors shall be kept at an ambient temperature whichdoes not differ from the temperature within the humidity test enclosure by more than 40+ °Cfor at least 4 h.Immediately after the humidity treatment of 48 h in an atmosphere of 91 % to 95 % relativehumidity and an ambient temperature between 20 °C and 30 °C maintained within limitsof ±1 °C, the capacitor shall be subjected to and satisfactorily withstand a d.c. voltage of 2 000 Vwithout breakdown for 1 min.
61199 © IEC:1999– 19 –The test voltage shall be applied across the terminations of the capacitor and initially shall notbe more than half the prescribed voltage. It shall then be raised gradually to the full value.2.10.2 Resistance to flame and ignitionThe capacitor shall be resistant to flame and ignition.Compliance is checked by the following test. The capacitors are each subjected to a graduallyincreasing a.c. voltage until breakdown occurs. The voltage source used to this effect shallhave a short-circuit power of approximately 1 kVA.Thereafter, each capacitor shall be connected in series with an inductive ballast, of a ratedwattage suitable for operating the relevant lamps and operated for 5 min at the rated voltage ofthe ballast.During this test, the capacitor shall not induce flame or cause ignition.2.11 Information for luminaire designRefer to annex C.2.12 Information for ballast designRefer to annex H.3 Assessment3.1 GeneralThis clause specifies the method a manufacturer should use to show that his product conformsto this standard on the basis of whole production assessment, in association with his testrecords on finished products. This method can also be applied for certification purposes.Subclauses 3.2, 3.3 and 3.5 give details of assessment by means of the manufacturer’srecords.Deta
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