SIST EN 61076-2-105:2008

Connectors for electronic equipment - Product requirements -- Part 2-105: Circular connectors - Detail specification for M5 connectors with screw-locking

This part of IEC 61076 describes circular connectors with M5 screw-locking, typically used for industrial process measurement and control. These connectors consist of fixed non-rewirable or rewirable and free connectors nonrewireable.

Steckverbinder für elektronische Einrichtungen - Produktanforderungen -Teil 2-105: Rundsteckverbinder - Bauartspezifikation für Steckverbinder M5 mit Schraubverriegelung

Connecteurs pour équipements électroniques - Exigences de produit -- Partie 2-105: Connecteurs circulaires - Spécification particulière pour connecteurs M5 à vis

La CEI 61076-2-105:2008 décrit les connecteurs circulaires avec M5 à vis, généralement utilisés pour les dispositifs de mesure et de commande dans les processus industriels. Ces connecteurs se composent d'embases non démontables ou démontables et de fiches non démontables.

Konektorji za elektronsko opremo - Zahteve za izdelek - 2-105. del: Podrobna specifikacija za okrogle konektorje M5 z vijačnim zaklepanjem (IEC 61076-2-105:2008)

General Information

• Status: Published
• Publication Date: 22-Sep-2008
• ICS: 31.220.10 - Plug-and-socket devices. Connectors
• Technical Committee: I11 - Imaginarni 11
• Current Stage: 6060 - National Implementation/Publication (Adopted Project)
• Start Date: 15-Sep-2008
• Due Date: 20-Nov-2008
• Completion Date: 23-Sep-2008
• Ref Project: EN 61076-2-105:2008 - Connectors for electronic equipment - Product requirements - Part 2-105: Circular connectors - Detail specification for M5 connectors with screw-locking

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN 61076-2-105:2008
01-november-2008
.RQHNWRUML]DHOHNWURQVNRRSUHPR=DKWHYH]DL]GHOHNGHO3RGUREQD
VSHFLILNDFLMD]DRNURJOHNRQHNWRUMH0]YLMDþQLP]DNOHSDQMHP,(&

Connectors for electronic equipment- Product requirements - Part 2-105: Detail
specification for circular connectors -M5 with screw-locking (IEC 61076-2-105:2008)
Steckverbinder für elektronische Einrichtungen - Produktanforderungen -Teil 2-105:
Rundsteckverbinder - Bauartspezifikation für Steckverbinder M5 mit Schraubverriegelung
(IEC 61076-2-105:2008)
Connecteurs pour équipements électroniques - Exigences de produit - Partie 2-105:
Connecteurs circulaires - Spécification particulière pour connecteurs M5 à vis (CEI
61076-2-105:2008)
Ta slovenski standard je istoveten z: EN 61076-2-105:2008
ICS:
31.220.10 9WLþLLQYWLþQLFHNRQHNWRUML Plug-and-socket devices.
Connectors
SIST EN 61076-2-105:2008 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 61076-2-105:2008

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SIST EN 61076-2-105:2008

EUROPEAN STANDARD
EN 61076-2-105

NORME EUROPÉENNE
September 2008
EUROPÄISCHE NORM

ICS 31.220.10


English version


Connectors for electronic equipment -
Product requirements -
Part 2-105: Circular connectors -
Detail specification for M5 connectors with screw-locking
(IEC 61076-2-105:2008)


Connecteurs pour équipements Steckverbinder für elektronische
électroniques - Einrichtungen -
Exigences de produit - Produktanforderungen -
Partie 2-105: Connecteurs circulaires - Teil 2-105: Rundsteckverbinder -
Spécification particulière Bauartspezifikation für Steckverbinder M5
pour connecteurs M5 à vis mit Schraubverriegelung
(CEI 61076-2-105:2008) (IEC 61076-2-105:2008)




This European Standard was approved by CENELEC on 2008-08-01. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.

Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the Central Secretariat or to any CENELEC member.

This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the Central Secretariat has the same status as the official versions.

CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Cyprus, the
Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and the United Kingdom.

CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung

Central Secretariat: rue de Stassart 35, B - 1050 Brussels


© 2008 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 61076-2-105:2008 E

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SIST EN 61076-2-105:2008
EN 61076-2-105:2008 – 2 –
Foreword
The text of document 48B/1909/FDIS, future edition 1 of IEC 61076-2-105, prepared by SC 48B,
Connectors, of IEC TC 48, Electromechanical components and mechanical structures for electronic
equipment, was submitted to the IEC-CENELEC parallel vote and was approved by CENELEC as
EN 61076-2-105 on 2008-08-01.
The following dates were fixed:
– latest date by which the EN has to be implemented
at national level by publication of an identical
national standard or by endorsement (dop) 2009-05-01
– latest date by which the national standards conflicting
with the EN have to be withdrawn (dow) 2011-08-01
Annex ZA has been added by CENELEC.
__________
Endorsement notice
The text of the International Standard IEC 61076-2-105:2008 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following note has to be added for the standard indicated:
IEC 61076-2-001 NOTE  Harmonized as EN 61076-2-001:2001 (not modified).
__________

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SIST EN 61076-2-105:2008
– 3 – EN 61076-2-105:2008

Annex ZA
(normative)

Normative references to international publications
with their corresponding European publications

The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.

NOTE  When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.

Publication Year Title EN/HD Year

1)
IEC 60050-581 - International Electrotechnical Vocabulary - -
(IEV) -
Chapter 581: Electromechanical components
for electronic equipment


IEC 60068-1 1988 Environmental testing -
+ corr. October 1988 Part 1: General and guidance

A1 1992 EN 60068-1 1994


IEC 60068-2-60 1995 Environmental testing - EN 60068-2-60 1996
Part 2: Tests - Test Ke: Flowing mixed gas
corrosion test


IEC 60352 Series Solderless connections EN 60352 Series


IEC 60512 Series Connectors for electronic equipment - Tests EN 60512 Series
and measurements


IEC 60529 1989 Degrees of protection provided by EN 60529 1991
 enclosures (IP Code) + corr. May 1993
A1 1999 A1 2000


IEC 60664-1 2007 Insulation coordination for equipment within EN 60664-1 2007
low-voltage systems -
Part 1: Principles, requirements and tests


IEC 60998-2-1 2002 Connecting devices for low-voltage circuits EN 60998-2-1 2004
(mod) for household and similar purposes -
Part 2-1: Particular requirements for
connecting devices as separate entities with
screw-type clamping units


IEC 60999 Series Connecting devices - Electrical copper EN 60999 Series
conductors - Safety requirements for screw-
type and screwless-type clamping units


IEC 61076-1 2006 Connectors for electronic equipment - EN 61076-1 2006
Product requirements -
Part 1: Generic specification


IEC 61984 2001 Connectors - Safety requirements and tests EN 61984 2001


ISO 1302 2002 Geometrical Product Specifications (GPS) - - -
Indication of surface texture in technical
product documentation




1)
Undated reference.

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SIST EN 61076-2-105:2008

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SIST EN 61076-2-105:2008
IEC 61076-2-105
Edition 1.0 2008-07
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE


Connectors for electronic equipment – Product requirements –
Part 2-105: Circular connectors – Detail specification for M5 connectors with
screw-locking

Connecteurs pour équipements électroniques – Exigences de produit –
Partie 2-105: Connecteurs circulaires – Spécification particulière pour
connecteurs M5 à vis

INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
U
CODE PRIX
ICS 31.220.10 ISBN 2-8318-9936-2
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

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SIST EN 61076-2-105:2008
– 2 – 61076-2-105 © IEC:2008
CONTENTS
FOREWORD.4
1 General information.7
1.1 Scope.7
1.2 Recommended method of termination .7
1.2.1 Number of contacts or contact cavities .7
1.3 Ratings and characteristics .7
1.4 Normative references .7
1.5 Marking .8
1.6 IEC type designation .9
1.7 Ordering information.9
1.8 Safety aspects.9
2 Technical information .10
2.1 Terms and definitions .10
2.2 Survey of styles and variants.10
2.2.1 Fixed connectors .10
2.2.2 Free connectors .13
3 Dimensions .15
3.1 General .15
3.2 Interface dimensions .15
3.2.1 Pin front view .15
3.3 Gauges .16
4 Characteristics .17
4.1 Climatic category.17
4.2 Electrical .17
4.2.1 Rated voltage – Rated impulse voltage – Pollution degree.17
4.2.2 Voltage proof.18
4.2.3 Current-carrying capacity.18
4.2.4 Contact resistance.18
4.2.5 Insulation resistance.18
4.3 Mechanical.18
4.3.1 IP degree of protection .18
4.3.2 Mechanical operation .18
4.3.3 Insertion and withdrawal forces .19
4.3.4 Contact retention in insert.19
4.3.5 Polarizing method.19
4.3.6 Vibration (sinusoidal).19
5 Test schedule.19
5.1 General .19
5.1.1 Arrangement for contact resistance measurements.20
5.1.2 Arrangement for dynamic stress tests (vibration) .21
5.2 Test schedule.22
5.2.1 Test group P – Preliminary .22
5.2.2 Test group AP – Dynamic/ climatic .23
5.2.3 Test group BP – Mechanical endurance.25
5.2.4 Test group CP – Electrical load .27
5.2.5 Test group DP – Chemical resistivity .28

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SIST EN 61076-2-105:2008
61076-2-105 © IEC:2008 – 3 –
5.2.6 Test group EP – Connection method tests .28
Annex A (informative) Diameter of the female connector body .29
Bibliography.30

Figure 1 – Tube insert, male contacts, mounting without thread .11
Figure 2 – Fixed connector, male contacts, mounting with thread M5 × 0,5, with wire
ends, single hole mounting M5 × 0,5, mounting orientation .11
Figure 3 – Fixed connector, male contacts, mounting with thread M5 × 0,5, with wire
ends, single hole rear mounting, thread M5 × 0,5, mounting orientation .12
Figure 4 – Fixed connector, female contacts, mounting with thread M5 × 0,5, with wire
ends, single mounting, thread M5 × 0,5, mounting orientation .12
Figure 5 – Fixed connector, female contacts, mounting with thread M5 × 0,5, with wire
ends, single hole rear mounting, thread M5 × 0,5, mounting orientation .13
Figure 6 – Non-rewireable connector, male contacts, straight version, with locking nut .13
Figure 7 – Non-rewireable connector, male contacts, right angled version, with locking nut .14
Figure 8 – Non-rewireable connector, female contacts, straight version, with locking nut .14
Figure 9 – Non-rewireable connector, female contacts, right angled version, with
locking nut .14
Figure 10 – Pin front view .15
Figure 11 – Contact position front view .16
Figure 12 – Gauge dimensions .16
Figure 13 – Contact resistance arrangement.20
Figure 14 – Dynamic stress test arrangement .21
Figure A.1 – Diameter of the female connector body.29

Table 1 – Styles of fixed connectors type A.10
Table 2 – Styles of free connectors.13
Table 3 – Gauges .17
Table 4 – Climatic category .17
Table 5 – Rated voltage – Rated impulse voltage – Pollution degree .17
Table 6 – Voltage proof.18
Table 7 – Number of mechanical operations .19
Table 8 – Insertion and withdrawal forces .19
Table 9 – Number of test specimens .20
Table 10 – Test group P .22
Table 11 – Test group AP .23
Table 12 – Test group BP .25
Table 13 – Test group CP .27
Table 14 – Test group DP .28
Table 15 – Test group EP .28

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SIST EN 61076-2-105:2008
– 4 – 61076-2-105 © IEC:2008
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________

CONNECTORS FOR ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –

Part 2-105: Circular connectors –
Detail specification for M5 connectors with screw-locking


FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, and Guides (hereafter referred to as “IEC Publication(s)”). Their preparation is entrusted to
technical committees; any IEC National Committee interested in the subject dealt with may participate in this
preparatory work. International, governmental and non-governmental organizations liaising with the IEC also
participate in this preparation. IEC collaborates closely with the International Organization for Standardization
(ISO) in accordance with conditions determined by agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC provides no marking procedure to indicate its approval and cannot be rendered responsible for any
equipment declared to be in conformity with an IEC Publication.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 61076-2-105 has been prepared by subcommittee 48B:
Connectors, of technical committee 48: Electromechanical components and mechanical
structures for electronic equipment.
The text of this standard is based on the following documents:
FDIS Report on voting
48B/1909/FDIS 48B/1928/RVD

Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
A list of all parts of the IEC 61076 series, under the general title Connectors for electronic
equipment – Product requirements, can be found on the IEC website.

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SIST EN 61076-2-105:2008
61076-2-105 © IEC:2008 – 5 –
The committee has decided that the contents of this publication will remain unchanged until
the maintenance result date indicated on the IEC web site under "http://webstore.iec.ch" in
the data related to the specific publication. At this date, the publication will be
• reconfirmed;
• withdrawn;
• replaced by a revised edition; or
• amended.

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SIST EN 61076-2-105:2008
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INTERNATIONAL ELECTROTECHNICAL COMMISSION IEC 61076-2-105
IEC SC 48B – Connectors

ELECTRONIC COMPONENTS


DETAIL SPECIFICATION in accordance with
IEC 61076-1:2006

Circular connectors

M5         3 to 4 way
Male and female contacts

Non-rewireable (fixed connector
could also be rewirable)
Free cable connectors
Straight and right angle connectors

Fixed connectors


Single hole mounting




IEC  1248/08

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SIST EN 61076-2-105:2008
61076-2-105 © IEC:2008 – 7 –
CONNECTORS FOR ELECTRONIC EQUIPMENT –
PRODUCT REQUIREMENTS –

Part 2-105: Circular connectors –
Detail specification for M5 connectors with screw-locking



1 General information
Throughout this standard dimensions are in mm.
1.1 Scope
This part of IEC 61076 describes circular connectors with M5 screw-locking, typically used for
industrial process measurement and control.
NOTE M5 is the dimension of the thread of the screw locking mechanism of these circular connectors.
These connectors consist of fixed non-rewirable or rewirable and free connectors non-
rewireable.
Male connectors have round contacts ∅ 0,48 mm.
1.2 Recommended method of termination
The contact terminations shall be of the following types: screw, crimp, insulation piercing,
insulation displacement, press-in or solder.
1.2.1 Number of contacts or contact cavities
3 and 4 contacts.
1.3 Ratings and characteristics
Rated voltage 3 contacts 60 V d.c. or a.c.
 4 contacts 60 V d.c. or a.c.
Current rating 3 contacts  1 A
 4 contacts  1 A
8
Insulation resistance : 10 Ω min.
Climatic category : see 4.1 Table 4
Contact spacing : see Clause 3
1.4 Normative references
The following referenced documents are indispensable for the application of this document.
For dated references, only the edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
IEC 60050-581, International Electrotechnical Vocabulary – Part 581: Electromechanical
components for electronic equipment

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SIST EN 61076-2-105:2008
– 8 – 61076-2-105 © IEC:2008
IEC 60068-1:1988, Environmental testing – Part 1: General and guidance
Amendment 1 (1992)
IEC 60068-2-60:1995, Environmental testing – Part 2: Tests – Test Ke: Flowing mixed gas
corrosion test
IEC 60352 (all parts), Solderless connections
IEC 60512 (all parts), Connectors for electronic equipment – Tests and measurements
IEC 60529:1989, Degrees of protection provided by enclosures (IP Code)
Amendment 1 (1999)
IEC 60664-1:2007, Insulation coordination for equipment within low-voltage systems – Part 1:
Principles, requirements and tests
IEC 60998-2-1:2002, Connecting devices for low-voltage circuits for household and similar
purposes – Part 2-1: Particular requirements for connecting devices as separate entities with
screw-type clamping units
IEC 60999 (all parts), Connecting devices – Electrical copper conductors – Safety
requirements for screw-type and screwless-type clamping units
IEC 61076-1:2006, Connectors for electronic equipment – Product requirements – Part 1:
Generic Specification
IEC 61984:2001, Connectors – Safety requirements and tests
ISO 1302:2002, Geometrical Product Specifications (GPS) – Indication of surface texture in
technical product documentation
1.5 Marking
The marking of the connector and the package shall be in accordance with 2.7 of
IEC 61076-1.

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SIST EN 61076-2-105:2008
61076-2-105 © IEC:2008 – 9 –
1.6 IEC type designation

IEC 61076-2-105
L LNNN L LN L

Reference to this specification Letter denoting coding

devices
Not applicable


Letter denoting the connector

style

See Tables 1 and 2 Number denoting contact

finish

Gold 1
Silver 2

Tin 3
Other types 4


Number of contacts Letter denoting style of

 termination
without PE contact 003
004 Screw A
Crimp C

Insulation displacement I
Insulation piercing P
Press-in R
Solder contact S
Letter denoting style of locking nut

or snap-locking
Knurled ring G

Hexagonal ring H



NOTE “L” stands for letter, “N” stands for number.
1.7 Ordering information
For ordering connectors to this standard, the type designation described in 1.6 shall be used.
Example: MF 004 – GS1
Free connector, non-rewireable, right angled version, 4 ways, with knurled ring, female solder
termination contacts, contact area gold finish.
1.8 Safety aspects
For safety aspects, IEC 61984 shall be considered unless otherwise specified.

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SIST EN 61076-2-105:2008
– 10 – 61076-2-105 © IEC:2008
2 Technical information
Dimensions in mm.
2.1 Terms and definitions
For the purposes of this part of IEC 61076, terms and definitions from IEC 60050-581,
together with the following, apply.
2.1.1
mounting orientation
circular mounting position of the connector in relation to the polarization of the mating
interface.
NOTE Where the free connector has an angled cable entry (as opposed to an in-line cable entry), the angle
between the cable entry and the polarization keyway should be specified.
2.2 Survey of styles and variants
For all connector styles with cables, the length L of the cable shall be agreed between
manufacturer and user.
For interface dimensions see 3.2.
The interface dimensions of the female styles shall be chosen according to the common
characteristics of the male styles.
For reliable intermateability, the dimensions of the female connector body as detailed in
Annex A have to be met.
2.2.1 Fixed connectors
Table 1 – Styles of fixed connectors type A
Style Description
AM Tube insert, male contacts, mounting without thread
GM Fixed connector, male contacts, mounting with thread M5 × 0,5, with wire ends, single hole mounting thread
M5 × 0,5, mounting orientation
PM Fixed connector, male contacts, mounting with thread M5 × 0,5, with wire ends, single hole rear mounting
thread M5 × 0,5, mounting orientation
GF
Fixed connector, female contacts, mounting with thread M5 × 0,5, with wire ends, single hole mounting,
thread M5 × 0,5, mounting orientation
PF Fixed connector, female contacts, mounting with thread M5 × 0,5, with wire ends, single hole rear mounting,
thread M5 × 0,5, mounting orientation

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SIST EN 61076-2-105:2008
61076-2-105 © IEC:2008 – 11 –
2.2.1.1 Style AM
10,7
Mounting hole in tube
∅3,75 H7
0,7
8,2
IEC  1249/08


Figure 1 – Tube insert, male contacts, mounting without thread
2.2.1.2 Style GM
12 max. L = length of wire ends
∅7,8 max.
6,7 max.
Position free
2 max.
Sealing
to flange
Fixing nut IEC  1250/08

Figure 2 – Fixed connector, male contacts, mounting with thread M5 × 0,5, with wire
ends, single hole mounting M5 × 0,5, mounting orientation
∅4,3
M5 × 0,5
∅ according to mounting hole
7

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SIST EN 61076-2-105:2008
– 12 – 61076-2-105 © IEC:2008
2.2.1.3 Style PM
L = length of wire ends
12 max.
10 max.
∅7,8 max.
2 max.
Position free
to flange
Fixing nut Sealing
IEC  1251/08


Figure 3 – Fixed conn
...