Safety of packaging machines - Part 5: Wrapping machines

This European Standard applies to the following groups of machines: wrapping machines which partially wrap products (see Figures 1-4) wrapping machines which form a complete wrap without sealing (see Figures 5-7) wrapping machines which form a complete wrap with sealing (see Figures 8-14) shrinking equipment which is connected to wrapping machines covered by this standard (see Figures 15- 16) The individual machines are described in 3.2 of this standard. This European Standard deals with safety requirements for machine design, construction, installation, commissioning, operation, adjustment, maintenance and cleaning of wrapping machines. The extent to which hazards, hazardous situations and events are covered are indicated in Clause 4 of this document. Exclusions: This standard is not applicable to larger examples of wrapping machines designed to handle products higher than 400 mm and wider than 400 mm. These machines are covered by EN 415-6. This document is not applicable to wrapping machines which are manufactured before the date of publication of this document by CEN. This standard does not consider the following hazards: . Use of wrapping machines in potentially explosive atmospheres; . Health, safety or hygiene hazards associated with the products that may be handled by the machines but does include general advice on this subject; . Hazards that may be associated with electromagnetic emissions from wrapping machines; . Hazards that may be associated with decommissioning wrapping machines. 2 Normative references The following referenced documents are indispensable for the application of this document.

Sicherheit von Verpackungsmaschinen - Teil 5: Einschlagmaschinen

Diese Europäische Norm behandelt folgende Maschinengruppen:
Teil-Einschlagmaschinen (siehe Bilder 1 bis 4);
Voll-Einschlagmaschinen ohne Siegelung (siehe Bilder 5 bis 7);
Voll-Einschlagmaschinen mit Siegelung (siehe Bilder 8 bis 14);
Schrumpfeinrichtungen, die an in dieser Norm behandelte Einschlagmaschinen angeschlossen sind (siehe
Bilder 15 und 16).
Die einzelnen Maschinenarten werden in 3.2 dieser Norm beschrieben.
Diese Norm beschreibt Sicherheitsanforderungen für Konstruktion, Bau, Installation, Inbetriebnahme, Betrieb,
Einstellung, Instandhaltung und Reinigung von Einschlagmaschinen.
Der Umfang der behandelten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse sind in
Abschnitt 4 dieses Dokuments angegeben.
Ausnahmen:
Diese Norm gilt nicht für größere Ausführungen von Einschlagmaschinen, die für Produkte von mehr als
400 mm Höhe und mehr als 400 mm Breite ausgelegt sind. Diese Maschinen fallen in den Anwendungsbereich
der EN 415-6.
Dieses Dokument gilt nicht für Einschlagmaschinen, die hergestellt wurden, bevor dieses Dokument durch
CEN veröffentlicht wurde.
Diese Norm ist nicht anwendbar auf folgende Gefährdungen:
den Einsatz von Einschlagmaschinen in explosionsgefährdeten Atmosphären;
Gefährdungen für Gesundheit, Sicherheit oder Hygiene, die sich durch die Produkte ergeben, die von den
Maschinen verarbeitet werden. Jedoch werden allgemeine Hinweise zu diesem Thema gegeben;
Gefährdungen durch elektromagnetische Emissionen von Einschlagmaschinen;
Gefährdungen, die sich bei der Außerbetriebnahme von Einschlagmaschinen ergeben können.

Sécurité des machines d'emballage - Partie 5 : Fardeleuses/enveloppeuses

La présente Norme européenne s’applique aux groupes de machines suivants :
— fardeleuses partielles (voir Figures 1-4) ;
— enveloppeuses totales sans scellage (voir Figures 5-7) ;
— fardeleuses/enveloppeuses totales avec scellage (voir Figures 8-14) ;
— équipement de rétreint connecté à des fardeleuses/enveloppeuses couvertes par la présente norme
(voir Figures 15-16).
Chaque machine est décrite au 3.2 de la présente norme.
La présente Norme européenne traite des prescriptions de sécurité pour la conception, la construction, l’installation,
la mise en service, le fonctionnement, la mise au point, la maintenance et le nettoyage
des fardeleuses/enveloppeuses.
L'étendue des phénomènes dangereux, situations et évènements dangereux couverts est indiquée à l’Article 4
du présent document.
Exclusions :
La présente norme ne s'applique pas aux fardeleuses/enveloppeuses de plus grande taille, conçues pour
des produits mesurant plus de 400 mm de haut et plus de 400 mm de large. Ces machines sont couvertes
par l'EN 415-6.
Le présent document ne s'applique pas aux fardeleuses/enveloppeuses qui sont fabriqués avant la date
de publication du présent document par le CEN.
La présente norme ne prend pas en considération les phénomènes dangereux suivants :
— l’utilisation de fardeleuses/enveloppeuses dans une atmosphère potentiellement explosive ;
— les phénomènes dangereux concernant la santé, la sécurité ou l’hygiène associés aux produits qui peuvent être
manipulés par les machines, mais des conseils d'ordre général sur ce sujet sont inclus ;
— les phénomènes dangereux qui peuvent être associés aux émissions électromagnétiques provenant
des fardeleuses/enveloppeuses ;
— les phénomènes dangereux qui peuvent être associés à la mise hors service des fardeleuses/enveloppeuses.

Pakirne naprave - Varnost pakirnih naprav - 5. del: Zavijalni stroji

Ta evropski standard velja za naslednje skupine strojev: zavijalni stroji, ki delno zavijejo proizvode (glej Slike 1-4), zavijalni stroji, ki oblikujejo celotni ovoj brez zapiranja (glej Slike 5-7), zavijalni stroji, ki oblikujejo celotni ovoj z zapiranjem (glej Slike 8-14), oprema za krčenje, ki je povezana z zavijalnimi stroji, ki jih zajema ta standard (glej Slike 15-16). Posamezni stroji so opisani v točki 3.2 tega standarda.  Ta evropski standard obravnava varnostne zahteve za načrtovanje strojev, konstrukcijo, namestitev, usposobitev za zagon, obratovanje, nastavitev, vzdrževanje in čiščenje zavijalnih strojev. Obseg, v katerem so zajete nevarnosti, nevarne situacije in primeri, je naveden v Klavzuli 4 tega dokumenta. Izjeme: Ta standard se ne uporablja za večje primere zavijalnih strojev, ki so zasnovani za obdelovanje proizvodov višjih kot 400 mm in širših kot 400 mm. Te stroje zajema EN 415-6. Ta dokument se ne uporablja za zavijalne stroje, ki so proizvedeni pred datumom, ko je CEN objavil ta dokument. Ta standard ne obravnava naslednjih nevarnosti: - uporaba zavijalnih strojev v potencialno eksplozivnih atmosferah; - zdravstvene, varnostne in higienske nevarnosti, povezane s proizvodi, ki jih lahko obdelujejo stroji, vendar vključuje splošne nasvete o tej temi;  - nevarnosti, ki so lahko povezane z elektromagnetnimi sevanji zavijalnih strojev; - nevarnosti, ki so lahko povezane z izločitvijo zavijalnih strojev iz uporabe. 2. Normativne reference Naslednji referenčni dokumenti so nepogrešljivi pri uporabi tega dokumenta.

General Information

Status
Published
Publication Date
01-Feb-2010
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
08-Jan-2010
Due Date
15-Mar-2010
Completion Date
02-Feb-2010

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Pakirne naprave - Varnost pakirnih naprav - 5. del: Zavijalni strojiSicherheit von Verpackungsmaschinen - Teil 5: EinschlagmaschinenSécurité des machines d'emballage - Partie 5 : Fardeleuses/enveloppeusesSafety of packaging machines - Part 5: Wrapping machines55.200Pakirni strojiPackaging machineryICS:Ta slovenski standard je istoveten z:EN 415-5:2006+A1:2009SIST EN 415-5:2006+A1:2010en,fr01-marec-2010SIST EN 415-5:2006+A1:2010SLOVENSKI
STANDARD



SIST EN 415-5:2006+A1:2010



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 415-5:2006+A1
November 2009 ICS 55.200 Supersedes EN 415-5:2006English Version
Safety of packaging machines - Part 5: Wrapping machines
Sécurité des machines d'emballage - Partie 5 : Fardeleuses/enveloppeuses
Sicherheit von Verpackungsmaschinen - Teil 5: Einschlagmaschinen This European Standard was approved by CEN on 23 March 2006 and includes Amendment 1 approved by CEN on 29 September 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2009 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 415-5:2006+A1:2009: ESIST EN 415-5:2006+A1:2010



EN 415-5:2006+A1:2009 (E) 2 Contents Foreword . 7Introduction . 81Scope . 92Normative references . 93Terms and definitions . 123.1Definition of terms . 123.2Description of wrapping machines . 143.2.1Banding machine . 143.2.2Sleeve wrapping machine . 153.2.3Stretch banding machine (incorporating stretch film banding machine) . 163.2.4Spiral wrapping machine (incorporating film bundling machine) . 173.2.5Fold wrapping machine . 183.2.6Extruded product wrapping machine . 193.2.7Twist wrapping machine . 203.2.8Over-wrapping machine . 213.2.9Roll wrapping machine . 223.2.10Foil and band wrapping machine . 233.2.11Pleat wrapping machine . 243.2.12Stretch film wrapping machine . 253.2.13L-sealing machine. 263.2.14Skin packaging machine . 273.2.15Shrink tunnel . 283.2.16Hot water dip tank . 294Hazards on wrapping machines . 304.1General . 304.2General wrapping machine hazards . 304.2.1Mechanical hazards . 314.2.2Electrical hazards . 324.2.3Thermal hazards . 324.2.4Noise . 324.2.5Hazards from products and materials . 324.2.6Hazards due to neglecting ergonomic principles . 334.2.7Hazards caused by failures . 334.2.8Hazards due to neglecting hygienic design principles. 344.2.9Hazards from mechanism used on most wrapping machines . 344.3Hazards associated with a banding machine . 354.3.1Product feed . 354.3.2Handles and hand wheels . 364.3.3Reel unwind mechanism . 364.3.4Discharge mechanism . 384.4Hazards associated with a sleeve wrapping machine and a stretch banding machine . 384.4.1Product feed . 384.4.2Handles and hand-wheels . 384.4.3Reel unwind mechanism . 384.4.4Tray erecting mechanism . 394.4.5Hot melt adhesive equipment . 39SIST EN 415-5:2006+A1:2010



EN 415-5:2006+A1:2009 (E) 3 4.4.6Discharge mechanism . 394.4.7Shrink tunnel . 394.5Hazards associated with spiral wrapping machines . 394.5.1Product feed . 394.5.2Wrapping head . 394.5.3Product discharge . 394.5.4Ergonomics . 394.6Hazards associated with fold wrapping machines . 394.6.1Product feed . 394.6.2Handles and hand-wheels . 404.6.3Reel unwind mechanisms . 404.6.4Discharge mechanism . 404.7Hazards associated with extruded product wrapping machines . 404.7.1Product feed . 404.7.2Handles and hand-wheels . 414.7.3Reel unwind mechanism . 414.7.4Discharge mechanism . 414.8Hazards associated with twist wrapping machine . 414.8.1Product feed . 414.8.2Handles and hand-wheels . 424.8.3Reel unwind mechanism . 424.8.4Discharge mechanism . 424.9Hazards associated with over-wrapping machine . 424.9.1Product feed . 424.9.2Handles and hand-wheels . 434.9.3Tear tape application group . 434.9.4Reel unwind mechanism . 434.9.5Discharge mechanism . 444.10Hazards associated with roll wrapping machines . 444.10.1Product feed . 444.10.2Handles and hand-wheels . 444.10.3Reel unwind mechanism . 444.10.4Discharge mechanism . 454.11Hazards associated with foil and band wrapping machines and pleat wrapping machines . 454.11.1Product feed . 454.11.2Handles and hand-wheels . 454.11.3Reel unwind mechanism . 454.11.4Discharge mechanism . 454.12Hazards associated with stretch film wrapping machines . 464.12.1Product feed . 464.12.2Reel unwind mechanism . 464.12.3Product discharge mechanism . 464.13Hazards associated with L-sealing machine . 464.13.1Semiautomatic machine . 464.13.2Fully automatic machine . 474.14Hazards associated with skin packaging machines . 474.14.1Product feed . 474.14.2Product discharge . 474.14.3Stability of the machine . 474.14.4Ergonomics . 474.15Hazards associated with a shrink tunnel and hot water dip tanks . 484.15.1Product transfer system . 484.15.2Thermal hazards . 484.15.3Hazards generated by products . 48SIST EN 415-5:2006+A1:2010



EN 415-5:2006+A1:2009 (E) 4 4.15.4Product discharge . 485Safety requirements for wrapping machines . 485.1General . 485.2General requirements for wrapping machines . 485.2.1Requirement to eliminate mechanical hazards . 485.2.2Electrical requirements . 535.2.3Thermal hazards . 555.2.4Noise reduction . 565.2.5Measures to control hazards generated by products and materials . 575.2.6Ergonomic design principles . 585.2.7Requirements to prevent hazards caused by failures . 595.2.8Hygienic design requirements . 605.2.9Requirements for mechanisms used on most wrapping machines . 615.3Safety requirements for a banding machine . 635.3.1General . 635.3.2Product feed . 635.3.3Handles and hand wheels . 645.3.4Reel unwind mechanism . 645.3.5Discharge mechanism . 675.4Safety requirements for a sleeve wrapping machine and a stretch banding machine . 675.4.1General . 675.4.2Product feed . 675.4.3Handles and hand wheels . 675.4.4Reel unwind mechanism . 685.4.5Tray erecting mechanism . 685.4.6Hot melt adhesive equipment . 685.4.7Conveyor discharge . 695.4.8Shrink tunnel . 695.5Safety requirements for a spiral wrapping machine . 695.5.1General . 695.5.2Product feed . 695.5.3Wrapping head . 695.5.4Product discharge mechanism . 695.5.5Ergonomics . 695.6Safety requirements for a fold wrapping machine . 695.6.1General . 695.6.2Product feed . 695.6.3Handles and hand wheels . 705.6.4Reel unwind mechanism . 705.6.5Discharge mechanism . 705.7Safety requirements for an extruded product wrapping machine . 705.7.1General . 705.7.2Product feed . 705.7.3Handles and hand wheels . 715.7.4Reel unwind mechanism . 715.7.5Discharge mechanism . 715.8Safety requirements for a twist wrapping machine . 715.8.1General . 715.8.2Product feed . 715.8.3Handles and hand wheels . 715.8.4Reel unwind mechanism . 725.8.5Discharge mechanism . 725.8.6Noise reduction . 725.9Safety requirements for an over-wrapping machine. 73SIST EN 415-5:2006+A1:2010



EN 415-5:2006+A1:2009 (E) 5 5.9.1General . 735.9.2Product feed . 735.9.3Handles and hand wheels . 735.9.4Tear tape application group . 735.9.5Reel unwind mechanism . 735.9.6Discharge mechanism . 735.10Safety requirements for a roll wrapping machine . 745.10.1General . 745.10.2Product feed . 745.10.3Handles and hand wheels . 745.10.4Reel unwind mechanism . 745.10.5Discharge mechanism . 745.11Safety requirements for a foil and band wrapping and a pleat wrapping machine . 755.11.1General . 755.11.2Product feed . 755.11.3Handles and hand wheels . 755.11.4Reel unwind mechanism . 755.11.5Discharge mechanism . 755.12Safety requirements for a stretch film wrapping machine . 765.12.1General . 765.12.2Product feed . 765.12.3Product pushing and elevating devices. 765.12.4Reel unwind mechanism . 765.12.5Product discharge mechanism . 765.13Safety requirements for an L
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