oSIST prEN IEC 61076-8-109:2022

Connectors for electrical and electronic equipment - Product requirements - Part 8-109: Power connectors - Detail specification for 2P 130 A, 1 000 V plus 2P 5 A 50 V rectangular housing shielded connectors with IP65/IP68 degree of protection when mated and locked, and IPXXB when unmated

IEC 61076-8-109:2023 describes free and fixed rectangular connectors with:
- 2P power plus 2P signal contacts;
- plastic housing with locking lever and four possible codings;
- 130 A rated current, 1 000 V DC rated voltage on the power section;
- 5 A rated current, 50 V DC rated voltage on the signal section;
- individual shielding around each power contact with relevant shielding termination;
- IP65/IP68 degree of protection when mated and locked and IPXXB on both plug, and receptacle parts when unmated;
- hereinafter referred to as a connector, for use in electrical and electronic equipment, including overall dimensions, interface dimensions, technical characteristics, performance requirements and test methods.

Steckverbinder für elektrische und elektronische Geräte - Produktanforderungen - Teil 8-109: Leistungssteckverbinder - Bauartspezifikation für 2P 130 A, 1 000 V plus 2P 5 A 50 V geschirmte Steckverbinder mit rechteckigem Gehäuse und Schutzart IP65/IP68 im gesteckten und verriegelten Zustand und IPXXB im ungesteckten Zustand

Connecteurs pour équipements électriques et électroniques - Exigences de produit - Partie 8-109: Connecteurs d’alimentation - Spécification particulière pour les connecteurs blindés rectangulaires à 2 pôles de 130 A et 1 000 V plus 2 pôles de 5 A et 50 V, avec un degré de protection IP65/IP68 lorsqu’ils sont accouplés et verrouillés et IPXXB lorsqu’ils sont désaccouplés, logés dans un boîtier

IEC 61076-8-109:2023 décrit les connecteurs rectangulaires libres et fixes avec :
- Puissance 2P plus contacts de signal 2P;
- boîtier en plastique avec levier de verrouillage et quatre codages possibles;
- Courant nominal de 130 A, tension nominale de 1 000 V CC sur la section de puissance;
- 5 A de courant nominal, 50 V CC de tension nominale sur la section de signal;
- blindage individuel autour de chaque contact de puissance avec terminaison de blindage pertinente;
- Degré de protection IP65/IP68 lorsqu’il est accouplé et verrouillé et IPXXB sur les deux fiches et les pièces de prise lorsqu’elles ne sont pas accouplées;
- ci-après dénommé connecteur, destiné à être utilisé dans des équipements électriques et électroniques, y compris les dimensions hors tout, les dimensions d’interface, les caractéristiques techniques, les exigences de performance et les méthodes d’essai.

Konektorji za električno in elektronsko opremo - Zahteve za izdelek - 8-109. del: Močnostni konektorji - Podrobna specifikacija za konektorje 2P 130 A, 1000 V plus 2P 5 A 50 V v pravokotnih ohišjih s stopnjo zaščite IP65/IP68, če so združeni in blokirani, in IPXXB, če niso združeni

General Information

• Status: Not Published
• Public Enquiry End Date: 28-Jul-2022
• ICS: 31.220.10 - Plug-and-socket devices. Connectors
• Technical Committee: I11 - Imaginarni 11
• Current Stage: 4020 - Public enquire (PE) (Adopted Project)
• Start Date: 13-May-2022
• Due Date: 30-Sep-2022
• Completion Date: 29-Jul-2022
• Ref Project: prEN IEC 61076-8-109:2022 - Connectors for electrical and electronic equipment - Product requirements - Part 8-109: Power connectors - Detail specification for 2P 130 A, 1 000 V plus 2P 5 A 50 V rectangular housing shielded connectors with IP65/IP68 degree of protection when mated and locked, and IPXXB when unmated

Standards Content (Sample)

SLOVENSKI STANDARD
oSIST prEN IEC 61076-8-109:2022
01-julij-2022
Konektorji za električno in elektronsko opremo - Zahteve za izdelek - 8-109. del:
Močnostni konektorji - Podrobna specifikacija za konektorje 2P 130 A, 1000 V plus
2P 5 A 50 V v pravokotnih ohišjih s stopnjo zaščite IP65/IP68, če so združeni in
blokirani, in IPXXB, če niso združeni
Connectors for electrical and electronic equipment - Product requirements - Part 8-109:
Power connectors - Detail specification for 2P 130 A, 1 000 V plus 2P 5 A 50 V
rectangular housing shielded connectors with IP65/IP68 degree of protection when
mated and locked, and IPXXB when unmated
Connecteurs pour équipements électriques et électroniques - Exigences de produit -
Partie 8-109: Connecteurs d’alimentation - Spécification particulière pour les
connecteurs blindés rectangulaires à 2 pôles de 130 A et 1 000 V plus 2 pôles de 5 A et
50 V, avec un degré de protection IP65/IP68 lorsqu’ils sont accouplés et verrouillés et
IPXXB lorsqu’ils sont désaccouplés, logés dans un boîtier
Ta slovenski standard je istoveten z: prEN IEC 61076-8-109:2022
ICS:
31.220.10 Vtiči in vtičnice, konektorji Plug-and-socket devices.
Connectors
oSIST prEN IEC 61076-8-109:2022 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN IEC 61076-8-109:2022

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oSIST prEN IEC 61076-8-109:2022
48B/2949/CDV

COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 61076-8-109 ED1
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2022-05-06 2022-07-29
SUPERSEDES DOCUMENTS:
48B/2904/CD, 48B/2929/CC

IEC SC 48B : ELECTRICAL CONNECTORS
SECRETARIAT: SECRETARY:
United States of America Mr Jeffrey Toran
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:


Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:

EMC ENVIRONMENT QUALITY ASSURANCE SAFETY
SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING
Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.
Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of
which they are aware and to provide supporting documentation.

TITLE:
Connectors for electrical and electronic equipment – Product requirements - Part 8-109: Power
connectors – Detail specification for 2P 130 A, 1 000 V plus 2P 5 A 50 V rectangular housing
shielded connectors with IP65/IP68 degree of protection when mated and locked, and IPXXB
when unmated

PROPOSED STABILITY DATE: 2025

NOTE FROM TC/SC OFFICERS:

Copyright © 2022 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to download this
electronic file, to make a copy and to print out the content for the sole purpose of preparing National Committee positions.
You may not copy or "mirror" the file or printed version of the document, or any part of it, for any other purpose without
permission in writing from IEC.

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oSIST prEN IEC 61076-8-109:2022
IEC 61076-8-109Ed 1  IEC: 2022 – 2 – 48B/2949/CDV
1 CONTENTS
2
3 FOREWORD. 5
4 1 Scope . 8
5 2 Normative references . 8
6 3 Terms and definitions . 10
7 4 Technical information . 10
8 4.1 Recommended method of termination . 10
9 4.1.1 General . 10
10 4.1.2 Number of contacts and contact cavities . 10
11 4.2 Ratings and characteristics . 11
12 4.3 Systems of levels . 11
13 4.3.1 Performance levels . 11
14 4.3.2 Compatibility levels . 11
15 4.4 Classification into climatic categories . 11
16 4.5 Clearance and creepage distance . 11
17 4.6 Current-carrying capacity . 11
18 4.7 Marking . 11
19 5 Dimensional information . 12
20 5.1 General . 12
21 5.2 Isometric view and common features . 12
22 5.2.1 Isometric view of free connectors . 12
23 5.2.2 Isometric view of fixed connectors . 12
24 5.3 Engagement (mating) information . 12
25 5.3.1 Engagement (mating) direction . 12
26 5.3.2 Perpendicular to the engaging (mating) direction . 12
27 5.3.3 Inclination . 12
28 5.4 Free connectors . 16
29 5.4.1 Dimensions . 16
30 5.4.2 Terminations . 18
31 5.5 Fixed connectors . 13
32 5.5.1 Dimensions . 13
33 5.5.2 Terminations . 15
34 5.6 Accessories . 16
35 5.7 Mounting information . 18
36 5.8 Gauges . 18
37 5.8.1 Sizing gauges and retention force gauges . 18
38 6 Technical characteristics . 19
39 6.1 Classification into climatic categories . 19
40 6.2 Electrical characteristics . 19
41 6.2.1 Clearance and creepage distance . 19
42 6.2.2 Voltage proof . 19
43 6.2.3 Contact resistance . 19
44 6.2.4 Housing (shell) electrical continuity and shielding effectiveness . 19
45 6.2.5 Insulation resistance . 20
46 6.2.6 Current-carrying capacity . Error! Bookmark not defined.
47 6.2.7 Electrical load and temperature . 20

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IEC 61076-8-109Ed 1  IEC: 2022 – 3 – 48B/2949/CDV
48 6.3 Mechanical characteristics . 21
49 6.3.1 Mechanical operation . 21
50 6.3.2 Effectiveness of connector coupling devices . 21
51 6.3.3 Gauge retention force (resilient contact) . 21
52 6.3.4 Engaging and separating forces . 21
53 6.3.5 Contact retention in insert . 21
54 6.3.6 Polarizing and keying method . 21
55 6.4 Dynamic stress test . 22
56 6.4.1 Vibration (sine) . 22
57 6.4.2 Shock . 22
58 6.4.3 Free fall (repeated) . 22
59 6.4.4 IP degree of protection . 22
60 6.4.5 Glow-wire flammability test method for end-products (GWEPT) . 22
61 6.5 Climatic test . 23
62 6.5.1 Damp heat, steady state . 23
63 6.5.2 Rapid change of temperature . 23
64 6.5.3 Corrosion, salt mist . 23
65 6.5.4 Dry heat . 23
66 6.5.5 Cold. 23
67 6.5.6 Low air pressure . 23
68 6.6 Environmental aspects . 23
69 6.6.1 Marking of insulation material (plastic) . 23
70 6.6.2 Design/use of material . 23
71 7 Test schedule . 24
72 7.1 General . 24
73 7.2 Test schedules . 24
74 7.2.1 Basic (minimum) test schedule . 24
75 7.2.2 Full test schedule . 24
76 7.3 Test procedures and measurement methods . 33
77 7.4 Pre-conditioning . 33
78 7.5 Wiring and mounting of test specimens . 33
79 7.5.1 Wiring . 33
80 7.5.2 Mounting . 33
81
82 Figure 1 – Free connectors . 12
83 Figure 2 – Fixed connectors . 12
84 Figure 3 – Free connector . 13
85 Figure 4 – Free connector codings . 14
86 Figure 5 – Fixed connector . 16
87 Figure 6 – Fixed connector codings . 17
88 Figure 7 – Gauge for signal contacts . 18
89 Figure 8 – Gauge for power contacts . 19
90 Figure 9 –Current-temperature derating (50 mm2 wire size) . 19
91
92 Table 1 – Climatic category . 11
93 Table 2 – Free connector dimensions . 13
94 Table 3.1 – Free connector codings dimensions (codings 1 and 2) . 15
95 Table 3.2 – Free connector codings dimensions (codings 3 and 4) . 15

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IEC 61076-8-109Ed 1  IEC: 2022 – 4 – 48B/2949/CDV
96 Table 4 – Fixed connector dimensions . 16
97 Table 5.1 – Fixed connector codings dimensions (codings 1 and 2). 18
98 Table 5.2 – Fixed connector codings dimensions (codings 3 and 4). 18
99 Table 6 – Gauge dimensions . 19
100 Table 7 – Voltage proof . 19
101 Table 8 – Vibration . 22
102 Table 9 – Number of test specimens . 24
103 Table 10 – Test group P . 24
104 Table 11 – Test group AP . 25
105 Table 12 – Test group BP . 27
106 Table 13 – Test group CP . 28
107 Table 14 – Test group DP . 28
108 Table 15 – Test group EP . 29
109 Table 16 – Test group GP . 31
110 Table 17 – Test group HP . 31
111 Table 18 – Test group JP . 31
112 Table 19 – Test group KP . 32
113

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oSIST prEN IEC 61076-8-109:2022
IEC 61076-8-109Ed 1  IEC: 2022 – 5 – 48B/2949/CDV
114 INTERNATIONAL ELECTROTECHNICAL COMMISSION
115 ____________
116
117 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT –
118 PRODUCT REQUIREMENTS
119 Part 8-107: Power connectors – Detail specification for 2P 130 A, 1 000 V plus
120 2P 5 A 50 V rectangular housing shielded connectors with IP65/IP68 degree of
121 protection when mated and locked, and IPXXB when unmated
122
123 INTERNATIONAL ELECTROTECHNICAL COMMISSION
124 ____________
125
126 FOREWORD
127 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
128 all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
129 international co-operation on all questions concerning standardization in the electrical and electronic fields. To
130 this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
131 Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
132 Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
133 in the subject dealt with may participate in this preparatory work. International, governmental and non-
134 governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
135 with the International Organization for Standardization (ISO) in accordance with conditions determined by
136 agreement between the two organizations.
137 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
138 consensus of opinion on the relevant subjects since each technical committee has representation from all
139 interested IEC National Committees.
140 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
141 Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
142 Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
143 misinterpretation by any end user.
144 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
145 transparently to the maximum extent possible in their national and regional publications. Any divergence
146 between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
147 the latter.
148 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
149 assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
150 services carried out by independent certification bodies.
151 6) All users should ensure that they have the latest edition of this publication.
152 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
153 members of its technical committees and IEC National Committees for any personal injury, property damage or
154 other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
155 expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
156 Publications.
157 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
158 indispensable for the correct application of this publication.
159 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
160 patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
161 International Standard IEC 61076-8-109 has been prepared by subcommittee 48B:
162 Electrical connectors, of IEC technical committee 48: Electrical connectors and
163 mechanical structures for electrical and electronic equipment.

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oSIST prEN IEC 61076-8-109:2022
IEC 61076-8-109Ed 1  IEC: 2022 – 6 – 48B/2949/CDV
164 The text of this International Standard is based on the following documents:
Draft Report on voting
XX/XX/FDIS XX/XX/RVD
165
166 Full information on the voting for its approval can be found in the report on voting
167 indicated in the above table.
168 The language used for the development of this International Standard is English.
169 This document was drafted in accordance with ISO/IEC Directives, Part 2, and
170 developed in accordance with ISO/IEC Directives, Part 1 and ISO/IEC Directives, IEC
171 Supplement, available at www.iec.ch/members_experts/refdocs. The main document
172 types developed by IEC are described in greater detail at
173 www.iec.ch/standardsdev/publications.
174 The committee has decided that the contents of this document will remain unchanged
175 until the stability date indicated on the IEC website under webstore.iec.ch in the data
176 related to the specific document. At this date, the document will be
177 • reconfirmed,
178 • withdrawn,
179 • replaced by a revised edition, or
180 • amended.
181

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oSIST prEN IEC 61076-8-109:2022
IEC 61076-8-109Ed 1  IEC: 2022 – 7 – 48B/2949/CDV
182
The International Electrotechnical Commission
IEC 61076-8-109
IEC SC 48B — Electrical connectors
Detail specification in accordance with IEC 61076-8
For rated current of 130 A DC;
2P power plus 2P signal;
Female contacts for power;
Free
First break last make male contacts for signal;
connector
Straight insertion and withdrawal;
360° shielding;

Four codings.
Free connector
For rated current of 130 A DC;
2P power plus 2P signal;
Male contacts for power;
Fixed
Female contacts for signal;
connector
Straight insertion and withdrawal;
360°shielding;

Four codings.
Fixed connector

183

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oSIST prEN IEC 61076-8-109:2022
IEC 61076-8-109Ed 1  IEC: 2022 – 8 – 48B/2949/CDV
184 CONNECTORS FOR ELECTRICAL AND ELECTRONIC EQUIPMENT–
185 PRODUCT REQUIREMENTS –
186
187 Part 8-109: Power connectors –Detail specification for 2P power plus 2P
188 signal plastic housing rectangular shielded connectors with 130A rated
189 current and IP65/IP68/IPXXB degree of protection
190
191 1 Scope
192 This part of IEC 61076-8 describes free and fixed rectangular connectors with:
193 − 2P power plus 2P signal contacts;
194 − plastic housing with locking lever and four possible codings;
195 − 130 A rated current, 1 000 V DC rated voltage on the power section;
196 − 5 A rated current, 50 V DC rated voltage on the signal section;
197 − individual shielding around each power contact with relevant shielding termination;
198 − IP65/IP68 degree of protection when mated and locked and IPXXB on both plug and
199 receptacle parts when unmated.
200 hereinafter referred to as a connector, for use in electrical and electronic equipment, including
201 overall dimensions, interface dimensions, technical characteristics, performance requirements
202 and test methods.
203 Connectors according to this document are intended for use in class II equipment. Hence,
204 they are not equipped with PE contact.
205 2 Normative references
206 The following documents are referred to in the text in such a way that some or all of their
207 content constitutes requirements of this document. For dated references, only the edition
208 cited applies. For undated references, the latest edition of the referenced document (including
209 any amendments) applies.
210 IEC 60050-581:2008, International Electrotechnical Vocabulary – Part 581: Electromechanical
211 components for electronic equipment
212 IEC 60068-1, Environmental testing – Part 1: General and guidance
213 IEC 60228:2004, Conductors of insulated cables
214 IEC 60352-1, Solderless connections – Part 1: Wrapped connections – General requirements,
215 test methods and practical guidance
216 IEC 60352-2, Solderless connections – Part 2: Crimped connections – General requirements,
217 test methods and practical guidance
218 IEC 60352-3, Solderless connections – Part 3: Solderless accessible insulation displacement
219 connections – General requirements, test methods and practical guidance
220 IEC 60352-4, Solderless connections – Part 4: Solderless non-accessible insulation
221 displacement connections – General requirements, test methods and practical guidance
222 IEC 60352-5, Solderless connections – Part 5: Press-in connections – General requirements,
223 test methods and practical guidance
224 IEC 60352-6, Solderless connections – Part 6: Insulation piercing connections – General
225 requirements, test methods and practical guidance

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226 IEC 60352-7, Solderless connections – Part 7: Spring clamp connections – General
227 requirements, test methods and practical guidance
228 IEC 60512-1-2, Connectors for electronic equipment – Test and measurements – Part 1-2:
229 General examination – Test 1b: Examination of dimension and mass
230 IEC 60512-2-1, Connectors for electronic equipment – Tests and measurements – Part 2-1:
231 Electrical continuity and contact resistance tests – Test 2a: Contact resistance – Millivolt level
232 method
233 IEC 60512-2-6, Connectors for electronic equipment – Tests and measurements – Part 2-6:
234 Electrical continuity and contact resistance tests – Test 2f: Housing (shell) electrical continuity
235 IEC 60512-3-1, Connectors for electronic equipment – Tests and measurements – Part 3-1:
236 Insulation tests – Test 3a: Insulation resistance
237 IEC 60512-4-1, Connectors for electronic equipment – Tests and measurements – Part 4-1:
238 Voltage stress tests – Test 4a: Voltage proof
239 IEC 60512-5-2, Connectors for electronic equipment – Tests and measurements – Part 5-2:
240 Current-carrying capacity tests – Test 5b: Current-temperature derating
241 IEC 60512-6-3, Connectors for electronic equipment – Tests and measurements – Part 6-3:
242 Dynamic stress tests – Test 6c: Shock
243 IEC 60512-6-4, Connectors for electronic equipment – Tests and measurements – Part 6-4:
244 Dynamic stress tests – Test 6d: Vibration (sinusoidal)
245 IEC 60512-7-1, Connectors for electronic equipment – Tests and measurements – Part 7-1:
246 Impact tests (free connectors) – Test 7a: Free fall (repeated)
247 IEC 60512-9-1, Connectors for electronic equipment – Tests and measurements – Part 9-1:
248 Endurance tests – Test 9a: Mechanical operation
249 IEC 60512-9-2, Connectors for electronic equipment – Tests and measurements – Part 9-2:
250 Endurance tests – Test 9b: Electrical load and temperature
251 IEC 60512-11-3, Connectors for electronic equipment – Tests and measurements – Part 11-3:
252 Climatic tests – Test 11c: Damp heat, steady state
253 IEC 60512-11-4, Connectors for electronic equipment – Tests and measurements – Part 11-4:
254 Climatic tests – Test 11d: Rapid change of temperature
255 IEC 60512-11-6, Connectors for electronic equipment – Tests and measurements – Part 11-6:
256 Climatic tests – Test 11f: Corrosion, salt mist
257 IEC 60512-11-9, Connectors for electronic equipment – Tests and measurements – Part 11-9:
258 Climatic tests – Test 11i: Dry heat
259 IEC 60512-11-10, Connectors for electronic equipment – Tests and measurements – Part 11-
260 10: Climatic tests – Test 11j: Cold
261 IEC 60512-11-11, Connectors for electronic equipment – Tests and measurements – Part 11-
262 11: Climatic tests – Test 11k: Low air pressure
263 IEC 60512-13-1, Connectors for electronic equipment – Tests and measurements – Part 13-1:
264 Mechanical operation tests – Test 13a: Engaging and separating forces
265 IEC 60512-13-5, Connectors for electronic equipment – Tests and measurements – Part 13-5:
266 Mechanical operation tests – Test 13e: Polarizing and keying method
267 IEC 60512-15-1, Connectors for electronic equipment – Tests and measurements – Part 15-1:
268 Connector tests (mechanical) – Test 15a: Contact retention in insert

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269 IEC 60512-15-6, Connectors for electronic equipment – Tests and measurements – Part 15-6:
270 Connector tests (mechanical) – Test 15f: Effectiveness of connector coupling devices
271
...