SIST EN 62337:2012
(Main)Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones (IEC 62337:2012)
Commissioning of electrical, instrumentation and control systems in the process industry - Specific phases and milestones (IEC 62337:2012)
IEC 62337:2012 defines specific phases and milestones in the commissioning of electrical, instrumentation and control systems in the process industry. By way of example, it describes activities following the 'completion-of-erection' milestone of the project and prior to the 'acceptance-of-the-plant' phase by the owner. Such activities need to be adapted for each type of process/plant concerned. This second edition cancels and replaces the first edition published in 2006. This edition constitutes a technical revision. The main changes with respect to the previous edition is: the definition of the documents mentioned in this standard is in accordance with future IEC 62708.
Inbetriebnahme elektrischer und leittechnischer Systeme in der verfahrenstechnischen Industrie - Phasen und Meilensteine (IEC 62337:2012)
Mise en service des systèmes électriques, de mesure et de commande dans l'industrie de transformation - Phases et jalons specifiques (CEI 62337:2012)
La CEI 62337:2012 définit des phases et des jalons spécifiques (voir Figure 1) pour la mise en service des systèmes électriques, de mesure et de commande, utilisés dans l'industrie de transformation. Elle décrit, à titre d'exemple, les activités qui suivent le jalon 'achèvement du montage' du projet mais préalables à la phase 'de réception de l'ensemble industriel' par le maître d'ouvrage. Il est nécessaire d'adapter ces activités à chaque type de processus/ensemble industriel concerné. Cette deuxième édition annule et remplace la première édition parue en 2006. Cette édition constitue une révision technique. Les modifications principales par rapport à l'édition précédente: La définition des documents mentionnés dans la présente norme est conforme à la future CEI 62708.
Prevzemni postopki za električne, merilne in nadzorne sisteme v procesni industriji - Posamezne faze in mejniki (IEC 62337:2012)
Ta mednarodni standard določa posamezne faze in mejnike pri prevzemnih postopkih za električne, merilne in nadzorne sisteme v procesni industriji. S primeri opisuje dejavnosti po mejniku »dokončanje postavitve« projekta in pred fazo »sprejetje obrata« lastnika. Te dejavnosti je treba prilagoditi vsaki vrsti zadevnega procesa/obrata.
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 62337:2012
01-junij-2012
1DGRPHãþD
SIST EN 62337:2007
3UHY]HPQLSRVWRSNL]DHOHNWULþQHPHULOQHLQQDG]RUQHVLVWHPHYSURFHVQL
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Commissioning of electrical, instrumentation and control systems in the process industry
- Specific phases and milestones (IEC 62337:2012)
Inbetriebnahme elektrischer und leittechnischer Systeme in der verfahrenstechnischen
Industrie - Phasen und Meilensteine (IEC 62337:2012)
Mise en service des systèmes électriques, de mesure et de commande dans l'industrie
de transformation - Phases et jalons specifiques (CEI 62337:2012)
Ta slovenski standard je istoveten z: EN 62337:2012
ICS:
25.040.01 Sistemi za avtomatizacijo v Industrial automation
industriji na splošno systems in general
SIST EN 62337:2012 en
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 62337:2012
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SIST EN 62337:2012
EUROPEAN STANDARD
EN 62337
NORME EUROPÉENNE
April 2012
EUROPÄISCHE NORM
ICS 25.040.40; 91.010; 91.040 Supersedes EN 62337:2007
English version
Commissioning of electrical, instrumentation and control systems in the
process industry -
Specific phases and milestones
(IEC 62337:2012)
Mise en service des systèmes électriques, Inbetriebnahme elektrischer und
de mesure et de commande dans leittechnischer Systeme in der
l'industrie de transformation - verfahrenstechnischen Industrie -
Phases et jalons specifiques Phasen und Meilensteine
(CEI 62337:2012) (IEC 62337:2012)
This European Standard was approved by CENELEC on 2012-03-28. CENELEC members are bound to comply
with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard
the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained on
application to the CEN-CENELEC Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other
language made by translation under the responsibility of a CENELEC member into its own language and notified
to the CEN-CENELEC Management Centre has the same status as the official versions.
CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus,
the Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy,
Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia,
Spain, Sweden, Switzerland, Turkey and the United Kingdom.
CENELEC
European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique
Europäisches Komitee für Elektrotechnische Normung
Management Centre: Avenue Marnix 17, B - 1000 Brussels
© 2012 CENELEC - All rights of exploitation in any form and by any means reserved worldwide for CENELEC members.
Ref. No. EN 62337:2012 E
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SIST EN 62337:2012
EN 62337:2012 - 2 -
Foreword
The text of document 65E/221/FDIS, future edition 2 of IEC 62337, prepared by SC 65E, "Devices and
integration in enterprise systems", of IEC TC 65, "Industrial-process measurement, control and
automation" was submitted to the IEC-CENELEC parallel vote and approved by CENELEC as
EN 62337:2012.
The following dates are fixed:
• latest date by which the document has (dop) 2012-12-28
to be implemented at national level by
publication of an identical national
standard or by endorsement
(dow) 2015-03-28
• latest date by which the national
standards conflicting with the
document have to be withdrawn
This document supersedes EN 62337:2007.
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. CENELEC [and/or CEN] shall not be held responsible for identifying any or all such patent
rights.
Endorsement notice
The text of the International Standard IEC 62337:2012 was approved by CENELEC as a European
Standard without any modification.
In the official version, for Bibliography, the following notes have to be added for the standards indicated:
IEC 61331 series NOTE Harmonized in EN 61331 series.
IEC 61355-1 NOTE Harmonized as EN 61355-1.
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SIST EN 62337:2012
- 3 - EN 62337:2012
Annex ZA
(normative)
Normative references to international publications
with their corresponding European publications
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
NOTE When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD
applies.
Publication Year Title EN/HD Year
IEC 62079 - Preparation of instructions - Structuring, EN 62079 -
content and presentation
IEC 62424 - Representation of process control engineering EN 62424 -
- Requests in P&I diagrams and data
exchange between P&ID tools and PCE-CAE
tools
1 1)
ISO 10628-2 ) - Diagrams for the chemical and petrochemical EN ISO 10628-2 -
industry -
Part 2: Graphical symbols
ANSI/ISA S7.0.01 - Quality Standard for Instrument Air - -
1
)At draft stage.
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SIST EN 62337:2012
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SIST EN 62337:2012
IEC 62337
®
Edition 2.0 2012-02
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Commissioning of electrical, instrumentation and control systems in the
process industry – Specific phases and milestones
Mise en service des systèmes électriques, de mesure et de commande dans
l'industrie de transformation – Phases et jalons spécifiques
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
PRICE CODE
INTERNATIONALE
CODE PRIX W
ICS 25.040.40; 91.010; 91.040; 91.140 ISBN 978-2-88912-913-3
Warning! Make sure that you obtained this publication from an authorized distributor.
Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.
® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale
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SIST EN 62337:2012
– 2 – 62337 © IEC:2012
CONTENTS
FOREWORD . 3
INTRODUCTION . 5
1 Scope . 6
2 Normative references . 6
3 Terms and definition . 7
4 General preparations before acceptance of plant . 10
5 Completion of erection . 10
5.1 Mechanical checks and tests . 10
5.2 Procedure . 11
6 Precommissioning (mechanical completion) . 11
6.1 General . 11
6.2 Procedure . 11
7 Commissioning . 12
7.1 General . 12
7.2 Procedure . 12
7.3 Execution of performance test . 13
7.4 Evaluation and report of performance test . 14
8 Performance test and acceptance of plant . 15
8.1 General . 15
8.2 Conditions for commencement of performance test . 15
8.3 Execution of performance test . 16
8.4 Evaluation and report of performance test . 16
Annex A (informative) List of documents to be used for the precommissioning and
commissioning phase. 18
Annex B (informative) Description of precommissioning activities . 20
Annex C (informative) Mechanical completion certificate . 31
Annex D (informative) Description of commissioning activities . 32
Annex E (informative) Acceptance of plant certificate. 34
Annex F (informative) Project-specific items . 35
Bibliography . 36
Figure 1 – Definition of phases and milestones . 6
Table B.1 – General procedures . 20
Table B.2 – Specific procedures . 24
Table D.1 – Activities to be performed during the commissioning stage . 32
Table F.1 – Project-specific items to be discussed and agreed upon . 35
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SIST EN 62337:2012
62337 © IEC:2012 – 3 –
INTERNATIONAL ELECTROTECHNICAL COMMISSION
____________
COMMISSIONING OF ELECTRICAL, INSTRUMENTATION
AND CONTROL SYSTEMS IN THE PROCESS INDUSTRY –
SPECIFIC PHASES AND MILESTONES
FOREWORD
1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising
all national electrotechnical committees (IEC National Committees). The object of IEC is to promote
international co-operation on all questions concerning standardization in the electrical and electronic fields. To
this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,
Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC
Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested
in the subject dealt with may participate in this preparatory work. International, governmental and non-
governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely
with the International Organization for Standardization (ISO) in accordance with conditions determined by
agreement between the two organizations.
2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international
consensus of opinion on the relevant subjects since each technical committee has representation from all
interested IEC National Committees.
3) IEC Publications have the form of recommendations for international use and are accepted by IEC National
Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC
Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any
misinterpretation by any end user.
4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications
transparently to the maximum extent possible in their national and regional publications. Any divergence
between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in
the latter.
5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity
assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any
services carried out by independent certification bodies.
6) All users should ensure that they have the latest edition of this publication.
7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and
members of its technical committees and IEC National Committees for any personal injury, property damage or
other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and
expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC
Publications.
8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is
indispensable for the correct application of this publication.
9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of
patent rights. IEC shall not be held responsible for identifying any or all such patent rights.
International Standard IEC 62337 has been prepared by subcommittee 65E: Devices and
integration in enterprise systems of IEC technical committee 65: Industrial-process
measurement, control and automation.
This second edition cancels and replaces the first edition published in 2006. This edition
constitutes a technical revision.
The main changes with respect to the previous edition are listed below:
– The definition of the documents mentioned in this standard is in accordance with future
1
IEC 62708 .
___________
1
To be published.
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SIST EN 62337:2012
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The text of this standard is based on the following documents:
FDIS Report on voting
65E/221/FDIS 65E/226/RVD
Full information on the voting for the approval of this standard can be found in the report on
voting indicated in the above table.
This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.
The committee has decided that the contents of this publication will remain unchanged until
the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data
related to the specific publication. At this date, the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
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SIST EN 62337:2012
62337 © IEC:2012 – 5 –
INTRODUCTION
There is an increasing trend in the process industry to award the construction of whole plants
to contractors on a lump-sum turnkey or similar commercial basis. Experience has shown that
both the process industry (hereinafter called “the owner”) and the contractor have long and
expensive discussions to lay down unambiguously the scope of activities to be taken by the
contractor and the owner and their responsibilities to achieve the handover of the plant.
This standard is intended to lead to an improvement and acceleration of the negotiation phase
and to a mutual understanding about the scope of the activities of each party.
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SIST EN 62337:2012
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COMMISSIONING OF ELECTRICAL, INSTRUMENTATION
AND CONTROL SYSTEMS IN THE PROCESS INDUSTRY –
SPECIFIC PHASES AND MILESTONES
1 Scope
This International Standard defines specific phases and milestones (see Figure 1) in the
commissioning of electrical, instrumentation and control systems in the process industry. By
way of example, it describes activities following the “completion-of-erection” milestone of the
project and prior to the “acceptance-of-the-plant” phase by the owner. Such activities need to
be adapted for each type of process/plant concerned.
NOTE This standard assumes that the “acceptance-of-the-plant” milestone will occur after the performance test. If
there is a reduced scope, this document should be adapted accordingly.
Acceptance
of plant
Construction Precommissioning Commissioning Production
PHASES
Cold Hot
Completion Mechanical St a rt- up Start of
MILESTONES
of erection completion production Performance
test
IEC 135/12
NOTE Construction and precommissioning activities could be overlapping.
Figure 1 – Definition of phases and milestones
For application in the pharmaceutical or other highly specialized industries, additional
guidelines (for example, Good Automated Manufacturing Practice (GAMP)), definitions and
stipulations should apply in accordance with existing standards, for example, for GMP
Compliance 21 CFR (FDA) and the Standard Operating Procedure of the European Medicines
Agency (SOP/INSP/2003).
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and
are indispensable for its application. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any
amendments) applies.
IEC 62079, Preparation of instruction – Structuring, content and presentation
IEC 62424, Representation of process control engineering – Requests in P&I diagrams and
data exchange between P&ID tools and PCE-CAE tools
ISO 10628-2, Diagrams for chemical and petrochemical industry – Part 2: Graphical symbols
ISA-S7.0.01, Quality standard for instrument air
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SIST EN 62337:2012
62337 © IEC:2012 – 7 –
3 Terms and definition
2
For the purposes of this document, the following terms and definitions apply .
3.1
precommissioning
phase during which the activities of non-operating adjustments, cold alignment checks,
cleaning, and testing of machinery take place
NOTE Refer to Annex B for the detailed activities.
3.2
mechanical completion
milestone which is achieved when the plant, or any part thereof, has been erected and tested
in accordance with drawings, specifications, instructions, and applicable codes and
regulations to the extent necessary to permit cold commissioning
NOTE This includes completion of all necessary electrical and instrumentation work. This is a milestone marking
the end of the precommissioning activities.
3.3
cold commissioning
phase during which the activities associated with the testing and operation of equipment or
facilities using test media such as water or inert substances, prior to introducing any chemical
in the system, take place
3.4
start-up
milestone marking the end of cold commissioning
NOTE At this stage, the operating range of every instrument loop should already be adjusted to reflect the actual
working condition.
3.5
hot commissioning
phase during which the activities associated with the testing and operation of equipment or
facilities using the actual process chemical, prior to making an actual production run, take
place
3.6
start of production
milestone marking the end of hot commissioning
NOTE At this stage, the plant is ready for full and continuous operation.
3.7
performance test
milestone at which time the production plant runs to its design capacity
NOTE This test, carried out by the owner’s personnel with the help and supervision of the contractor, serves to
demonstrate the contractor’s process performance and consumption guarantees as specified in the contract.
3.8
acceptance of plant
milestone in which the formal turnover of the plant from the contractor to the owner is carried
out
___________
2
Future standard IEC 62708 will provide additional information on the terms used in this document.
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SIST EN 62337:2012
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NOTE At this stage, the contractor is relieved from any obligation, with the exception of defect liability and any
other outstanding obligations which are part of the contract. The owner resumes full responsibility for running and
maintaining the plant.
3.9
owner
company that hired a contractor to build a plant
3.10
contractor
company which is hired by the owner to design and build a plant
NOTE This company is responsible for all activities as described in a separate contract including, for example,
the engineering design, procurement, erection of the plant as well as the implementation of all tests and
acceptances that are necessary to deliver a serviceable plant. This company may also be responsible for training
the owner’s production as well as maintenance personnel on plant operation.
3.11
licenser
company or individual that has a process know-how which willingly provides the owner with
the technology to be used in the construction, operation and maintenance of a plant, or part of
the process in such a plant
3.12
vendor
manufacturer or distributor of a piece of equipment/instrument/package unit
NOTE The vendor is the expert for proper installation as well as operation of the equipment/ instrument/ package
unit.
3.13
process industry
industry that uses chemical reactions, separations, or mixing techniques in order to create
new products, modify existing products or treat waste and includes the following types of
industries: chemical, petrochemical, waste treatment, paper, cement, etc. It does not include
such industries as equipment/machine manufacturing or other similar industries. Industries
which are subject to special requirements and or validation, etc. are also not included.
3.14
manpower mobilization plan
bar chart schedule with associated resources and qualifications
3.15
vendor documentation
product describing documents
Example Datasheets, handbooks, operating manuals and spare part lists of supplied devices or systems are parts
of a vendor documentation.
3.16
piping and instrumentation diagram
P&ID
diagram according to DIN EN ISO 10628 including plant process equipment and connecting
piping. E&I equipment shown according project specific requirements
3.17
general design requirements
design guideline adapted from project specific requirements as well as from relevant legal
requirements and regulations
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SIST EN 62337:2012
62337 © IEC:2012 – 9 –
3.18
test report
documentation of test sequence and result
3.19
test plan
overview of tests as provided in the contract
3.20
punch list
list of all open tasks
3.21
check list
list of all tests
3.22
operating manual
manufacturer’s instruction for the intended handling and using of a device or system
according to IEC 62079
3.23
process flow diagram
diagram according to DIN EN ISO 10628 including plant process equipment and important
connecting piping. Important E&I equipment shown according project specific requirements
3.24
loop list
tabulated list of all E&I tags with tagging, function and PID reference
3.25
instrument index
tabulated list of all instruments per tag including tagging, instrument type and labelling
3.26
loop diagram
representation of hardware and/or software functions of a control loop with graphical symbols
e.g. according to IEC 62424. It shows equipment in its topological order and wiring including
the terminals
3.27
loop sheet
data sheet with all essential E&I data concerning tagging, function, description, measuring
range, location, process data, instrument data, etc.
3.28
hazardous area classification drawing
plan showing the hazardous areas and temperature classes. The area classification shall be
clearly indicated by class and division
3.29
plot plan I&D
presentation of the locations of E&I equipment in layout and building drawings
3.30
cabinet layout drawing
drawing to scale of equipment, terminal strips, cable trays etc. in cabinets, consoles and
similar
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SIST EN 62337:2012
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3.31
function diagram or logic diagram
description of the E&I functions according to IEC 61131 Use of such a diagram is limited to
digital signal processing only
3.32
functional description
verbal description of task, function and operation of E&I logic like sequence-, batch control
and interlocks
4 General preparations before acceptance of plant
The following items shall be completed in accordance with the responsibilities as defined
within the contract.
a) Documents
The documents agreed upon according to A.1 shall be issued by the contractor to the
owner.
b) Manpower mobilization plan
The agreed amount of manpower required both from the owner and from the contractor,
including their qualification and their availability, shall be available. The organization of
personnel during precommissioning, commissioning and performance testing shall be
established.
c) Equipment and tools
The agreed required tools and equipment to be supplied by the owner or the contractor
shall be available.
d) Raw materials and utilities
For the agreed supply of raw materials and utilities, the contractor and the owner shall
agree upon a detailed time schedule and the conditions for supply within a reasonable
time before the completion of erection.
e) Catalysts and consumables
For the agreed supply of required catalysts, lubricants, chemicals and other consumables,
the contractor and the owner shall agree upon a detailed time schedule and conditions
within a reasonable time before the completion of erection.
5 Completion of erection
5.1 Mechanical checks and tests
After erection of the plant, of each piece of equipment, facility or discrete part of the plant,
mechanical checks and tests shall be carried out by the contractor.
The mechanical checks and tests shall verify that:
a) the plant is erected in accordance with the piping and instrument diagram (P&I), plot plan
and the vendor’s documentation;
b) the equipment is installed and mechanically functions in accordance with the general
design requirements;
c) applicable codes, as listed in the general design requirements, are followed for materials
and workmanship.
Items such as painting, thermal insulation and final clean-up which would not affect the
operation or safety of the plant could be excluded. All these items shall be listed and
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SIST EN 62337:2012
62337 © IEC:2012 – 11 –
completed after precommissioning or commissioning within a mutually agreed schedule
between the contractor and the owner but before the acceptance of the plant.
5.2 Procedure
The following shall apply:
a) The contractor shall prepare and maintain on-site test reports and records which shall
include the following information:
– description of the type of test or check;
– date and time of test or check;
– identification of equipment and facilities;
– test pressure if applicable, test data and results, including remarks, if any;
– signature of the owner’s personnel witnessing the data recorded, if required.
b) Check, test and records thereof shall be carried out by the contractor’s personnel.
Wherever the owner’s witness or attesting for the check or test is required, the owner’s
personnel shall attend such check and test. For this purpose, the contractor shall keep the
owner informed of the day-to-day test-plan schedule. The test-plan schedule should be
constantly revised to reflect the actual progress of the work and test.
c) Any items found incomplete or requiring repair or adjustment shall be marked as such on a
separate punch list and reported by the contractor to the owner’s and the contractor’s
personnel in charge of the relevant construction area. The check list for items in the punch
list will be left blank until the problem has been corrected.
d) The contractor shall expedite and follow up the termination of all incomplete, repaired or
adjusted work items in the punch list and shall keep these expediting records up to date.
e) Checking procedures shall be repeated until all the items on the check list are cleared.
f) At the completion of each test, the owner shall certify on the test reports that the test has
been satisfactory; otherwise, t
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