Garden equipment - Integrally powered shredders/chippers - Safety

This European Standard specifies safety requirements and their verification for the design and construction of hand fed, shredders/chippers with integral power source and with or without vacuum assisted collection which are designed primarily to reduce organic material to smaller pieces and are used in a stationary position by an operator standing on the ground. It applies to shredders/chippers with feed intake openings in the form of a single opening or an opening divided into a number of segments.

Gartengeräte - Motorgetriebene Schredder/Zerkleinerer - Sicherheit

Diese Europäische Norm legt sicherheitstechnische Anforderrungen und Prüfungen für die Gestaltung und Konstruktion von Schredder/Zerkleinerer mit integriertem Antrieb und mit oder ohne vakuumunterstütztem Sammelbehälter fest, die in erster Linie zur Reduzierung organischen Materials in kleinere Teile und in fester Arbeitsposition, wobei der Benutzer auf dem Boden steht, bestimmt sind. Sie gilt für Schredder/Zerkleinerer mit Einwurföffnungen in Form einer einzelnen Öffnung oder einer in Segmenten unterteilten Öffnung. Die Einwurföffnungen bzw. Segmente müssen jeweils so geformt sein, dass sie eine Fläche von 250 mm x 250 mm, gemessen vom relevanten Sicherheitsabstand zum Schneidwerkzeug, aufweisen.
ANMERKUNG   Die Einwurfsicherheitsöffnungen sind auf 250 mm x 250 mm begrenzt, die Größe der gesamten Einwurföffnung ist unbeschränkt.
Diese Norm beschreibt Methoden zur Eliminierung oder Reduzierung von Gefährdungen, die sich aus dem Gebrauch von Schreddern/Zerkleinerern ergeben. Außerdem legt sie die Art von Informationen fest, die der Hersteller für den sicheren Gebrauch bereitstellen muss.
Diese Norm enthält keine Anforderungen für:
   von einer externen Energiequelle angetriebene Einheiten;
   den mobilen Einsatz von Einheiten, die sowohl mobil als auch stationär verwendet werden können;
   Einheiten mit motorgetriebenem Auswurf zum Ausstreuen von Material oder zum Beladen von Fahrzeugen;
   Einheiten mit mechanisch angetriebenem Einzug oder Anbauten;
   Einheiten mit ein oder mehreren nicht metallischen Fäden, oder mit ein oder mehreren nicht metallischen Schneidelementen, schwenkbar montiert auf eine im Allgemeinen kreisförmige zentrale Antriebseinheit, wo diese Schneidelemente durch zentrifugale Kraft schneiden und die kinetische Energie für jedes einzelne Schneidwerkzeug unter 10 J beträgt;
   elektrische Aspekte von elektrisch getriebenen Zerkleinerern;
   die Gefährdung der Umwelt und EMV wird in dieser Norm nicht in Betracht gezogen.

Matériel de jardinage - Broyeurs/déchiqueteurs a moteur incorporé - Sécurité

La présente Norme européenne spécifie les prescriptions de sécurité et leurs vérifications pour la conception et la construction des broyeurs/déchiqueteurs a chargement manuel avec une source de puissance incorporée, munis ou non d'un systeme de ramassage par aspiration, qui sont conçus principalement pour réduire les matieres organiques en morceaux plus petits. Elle s'applique a des broyeurs/déchiqueteurs qui sont conçus pour une utilisation a l'extérieur en position fixe par un utilisateur se tenant debout sur le sol. Elle s'applique aux broyeurs/déchiqueteurs munis d'ouvertures de prise d'alimentation formées d'une seule ouverture ou d'une ouverture divisée en segments. Les ouvertures ou les segments de prise d'alimentation ont chacun une forme quelconque pouvant s'inscrire dans un carré de 250 mm ´ 250 mm mesuré a la distance de sécurité appropriée de l'organe de coupe.
NOTE   Les ouvertures d'alimentation de sécurité sont limitées a 250 mm ´ 250 mm mais l'ouverture de prise d'alimentation totale peut etre de n'importe quelle dimension.
La présente norme décrit les méthodes pour éliminer ou réduire les phénomenes dangereux inhérents a l'utilisation des broyeurs/déchiqueteurs. En outre, elle spécifie le type d'informations que le fabricant doit fournir sur les pratiques d'utilisation sure.
La présente norme ne traite pas des prescriptions applicables a :
- des machines alimentées par une source de puissance externe ;
- une utilisation mobile d'unités qui peuvent etre utilisées a la fois en mode fixe et mobile ;
- des machines munies d'une éjection a moteur destinée a répandre le matériau ou a charger des véhicules ;
- des machines munies d'une prise d'alimentation ou d'outils a alimentation mécanique ;
- des machines munies d'un organe de coupe composé soit d'un ou de plusieurs fils non métalliques, soit d'un ou de plusieurs dispositifs de coupe non métalliques montés en pivot sur un organe d'entraînement central généralement circulaire, lorsque ces disposi

Oprema za nego vrta – Motorni drobilniki/sekalniki - Varnost sekalniki - Varnost

General Information

Status
Withdrawn
Publication Date
31-May-2004
Withdrawal Date
21-Apr-2009
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
22-Apr-2009
Due Date
15-May-2009
Completion Date
22-Apr-2009

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Oprema za nego vrta – Motorni drobilniki/sekalniki - Varnostsekalniki - VarnostGartengeräte - Motorgetriebene Schredder/Zerkleinerer - SicherheitMatériel de jardinage - Broyeurs/déchiqueteurs a moteur incorporé - SécuritéGarden equipment - Integrally powered shredders/chippers - Safety65.060.70Vrtnarska opremaHorticultural equipmentICS:Ta slovenski standard je istoveten z:EN 13683:2003SIST EN 13683:2004en01-junij-2004SIST EN 13683:2004SLOVENSKI
STANDARD



SIST EN 13683:2004



EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13683November 2003ICS 65.060.70English versionGarden equipment - Integrally powered shredders/chippers -SafetyMatériel de jardinage - Broyeurs/déchiqueteurs à moteurincorporé - SécuritéGartengeräte - Motorgetriebene Schredder/Zerkleinerer -SicherheitThis European Standard was approved by CEN on 8 September 2003.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and UnitedKingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2003 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13683:2003 ESIST EN 13683:2004



EN 13683:2003 (E)2ContentsPageForeword.40Introduction.51Scope.62Normative references.63Terms and definitions.74List of significant hazards.115Safety requirements and/or measures.135.1General.135.2Access to power driven components.135.2.1Feed safety openings.135.2.2Discharge chutes.225.2.3Guards.255.2.4Power driven components except cutting means.255.3Hot exhaust surfaces.255.3.1General.255.3.2Test equipment and method of test.265.3.3Test acceptance.265.4Controls.285.4.1Location.285.4.2Stopping and starting the power source.285.4.3Identification of controls.285.5Protection from exhaust fumes.285.6Electrical requirements.285.6.1General.285.6.2Low voltage battery circuits (not including magneto grounding circuits).285.6.3Overload protection.295.6.4Terminals and uninsulated electrical parts.295.7Liquid spillage.295.8Transport.295.9Verification of safety requirements.295.9.1Test conditions.295.9.2Thrown object test (see 5.2.3.1).305.9.3Stability.335.9.4Dynamic stability test.335.10Noise.345.10.1Noise reduction as a safety requirement.345.10.2Verification of requirements on noise – Noise measurement.346Information for use.356.1Instruction for use.356.2Marking.366.2.1Minimum marking.366.2.2Warning marking.366.2.3Marking durability.376.2.4Test37Annex A (informative)
Examples of inlet openings where the safety distance is ³ 200 mm(see 5.2.1.2).38Annex B (normative)
Test enclosure.39Annex C (normative)
Target panels - Specification for corrugated fibreboard (see 5.9.2).41SIST EN 13683:2004



EN 13683:2003 (E)3C.1Corrugated fibreboard target panel composition.41C.2Corrugated fibreboard penetration test.41C.2.1General.41C.2.2Test fixture.41C.2.3Corrugated fibreboard samples.41C.2.4Procedure.41C.2.5Acceptance criteria.42Annex D (informative)
Safety instructions.44D.1General.44D.2Safe operating practices.44D.2.1Training.44D.2.2Preparation.44D.2.3Operation.45D.2.4Maintenance and storage.46D.2.5Additional safety instructions for units with bagging attachments.46Annex E (normative)
Symbols and/or pictograms.47E.1General.47E.2Pictograms.47Annex F (normative)
Noise test code – Engineering method (grade 2).49F.1Scope.49F.2A-weighted sound power level determination.49F.3A-weighted emission sound pressure level measurement.50F.4Requirements for test floor.53F.4.1Artificial surface.53F.4.2Natural grass.53F.5Installation, mounting and operating conditions.53F.6Measurement uncertainties and declaration of noise emission values.54F.7Information to be recorded and reported.54Annex G (informative)
Example of a material and construction fulfilling the requirementsfor an artificial surface.55G.1Material.55G.2Construction.55Annex ZA (informative)
Relationship of this document with EC Directives.57Bibliography.58SIST EN 13683:2004



EN 13683:2003 (E)4ForewordThis document (EN 13683:2003) has been prepared by Technical Committee CEN/TC 144 “Tractorsand machinery for agriculture and forestry”, the secretariat of which is held by AFNOR.This European Standard shall be given the status of a national standard, either by publication of anidentical text or by endorsement, at the latest by May 2004, and conflicting national standards shall bewithdrawn at the latest by May 2004.This document has been prepared under a mandate given to CEN by the European Commission andthe European Free Trade Association, and supports essential requirements of EU Directive(s).For relationship with EU Directive(s), see informative annex ZA, which is an integral part of thisdocument.Annexes A, D and G are informative. Annexes B, C, E and F are normative.This document includes a Bibliography.According to the CEN/CENELEC Internal Regulations, the national standards organizations of thefollowing countries are bound to implement this European Standard: Austria, Belgium, CzechRepublic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg,Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the UnitedKingdom.SIST EN 13683:2004



EN 13683:2003 (E)50IntroductionThis document is a type C standard as stated in EN 1070:1998.The machinery concerned and the extent to which hazards, hazardous situations and events arecovered are indicated in the scope of this document.When provisions of this type C standard are different from those which are stated in type A or Bstandards, the provisions of this type C standard take precedence over the provisions of the otherstandards, for machines that have been designed and built according to the provisions of this type Cstandard.SIST EN 13683:2004



EN 13683:2003 (E)61 ScopeThis European Standard specifies safety requirements and their verification for the design andconstruction of hand fed, shredders/chippers with integral power source and with or without vacuumassisted collection which are designed primarily to reduce organic material to smaller pieces. It is onlyapplicable to shredders/chippers that are designed for use outdoors in a stationary position by anoperator standing on the ground. It applies to shredders/chippers with feed intake openings in theform of a single opening or an opening divided into a number of segments. The feed intake openingsor segments each being of any shape that will fit into a square of 250 mm ´ 250 mm measured at therelevant safety distance to the cutting means.NOTEFeed safety openings are limited to 250 mm ´ 250 mm but the total feed intake opening can be anysize.This standard describes methods of elimination or reduction of hazards arising from the use ofshredders/chippers. In addition it specifies the type of information to be provided by the manufactureron safe working practices.This standard does not cover requirements for:¾ units driven by an external power source;¾ mobile use of units which can be used in both stationary and mobile modes;¾ units with powered discharge intended to broadcast material or load vehicles;¾ units with mechanically powered feed intake or attachments;¾ units with cutting means of either one or more non-metallic filaments, or one or more non-metalliccutting elements pivotally mounted on a generally circular central drive unit, where these cuttingelements rely on centrifugal force to achieve cutting, and have a kinetic energy for each singlecutting means of less than 10 J;¾ electrical aspects of electrically driven shredders.Environmental hazards and EMC have not been considered in this standard.This standard deals with all significant hazards, hazardous situations and events relevant toshredders/chippers, when they are used as intended (see clause 4).This document is not applicable to shredders/chippers which are manufactured before the date ofpublication of this document by CEN.2 Normative references This European Standard incorporates, by dated or undated reference, provisions from otherpublications. These normative references are cited at the appropriate places in the text and thepublications are listed hereafter. For dated references, subsequent amendments to or revisions of anyof these publications apply to this European Standard only when incorporated in it by amendment orrevision. For undated references the latest edition of the publication referred to applies (includingamendments).EN 294: 1992, Safety of machinery — Safety distance to prevent danger zones being reached by theupper limbs.EN 954-1:1996, Safety of machinery - Safety-related parts of control systems - Part 1: Generalprinciples for design.SIST EN 13683:2004



EN 13683:2003 (E)7EN 1070:1998, Safety of machinery — Terminology.EN ISO 354:2003, Acoustics — Measurement of sound absorption in a reverberation room(ISO 354:2003).EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using soundpressure — Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994).EN ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement ofemission sound pressure levels at a work station and at other specified positions — Engineeringmethod in an essentially free field over a reflecting plane (ISO 11201:1995).EN ISO 11688-1:1998, Acoustics — Recommended practice for the design of low-noise machineryand equipment —Part 1 : Planning (ISO/TR 11688-1:1995).EN ISO 12100-1:2003, Safety of machinery - Basic concepts, general principles for design - Part 1:Basic terminology, methodology (ISO 12100-1:2003)EN ISO 12100-2:2003, Safety of machinery - Basic concepts, general principles for design - Part 2:Technical principles (ISO 12100-2:2003)ISO 3767-1:1998, Tractors, machinery for agriculture and forestry, powered lawn and gardenequipment — Symbols for operator controls and other displays — Part 1: Common symbols.ISO 3767-3:1995, Tractors, machinery for agriculture and forestry, powered lawn and gardenequipment — Symbols for operator controls and other displays — Part 3: Symbols for powered lawnand garden equipment.ISO 3767-4:1993, Tractors, machinery for agriculture and forestry, powered lawn and gardenequipment — Symbols for operator controls and other displays — Part 4: Symbols for forestrymachinery.ISO 3864-1:2002, Graphical symbols - Safety colours and safety signs – Part 1: Design principles forsafety signs in workplaces and public areas.ISO 11684:1995, Tractors, machinery for agriculture and forestry, powered lawn and gardenequipment — Safety signs and hazard pictorials — General principles.3 Terms and definitionsFor the purposes of this European Standard, the terms and definitions given in EN 1070:1998 and thefollowing apply.3.1discharge chuteextension of the opening through which the shredded or chipped material is discharged3.2discharge zoneany space wherein material is intended to be ejected from the machine3.3exhaust systemmeans of conveying exhaust gases from the power source to the atmosphere3.4feed safety openingopening through which material is passed located at the relevant safety distance from the cuttingmeans. This may be the same as the feed intake opening (3.5) or at some point between the feedintake opening and the cutting means. It is W in Table 1SIST EN 13683:2004



EN 13683:2003 (E)83.5feed intake openingopening through which material is inserted to be fed to the cutting mechanism. A feed intake openingcan become feed safety opening(s) if the relevant safety distance from the cutting means is met3.6normal operationany use of the machine which is specified by the manufacturer, and which is consistent with suchactivities as reducing organic material, starting, stopping, and fuelling3.7normal usenormal operation, plus routine maintenance, servicing, cleaning, transporting, attaching or removingaccessories, and making adjustments as determined by the manufacturer's instructions3.8material discharge deflectorfixed or movable component used to direct the flow of processed material discharging from themachine3.9maximum operating speedhighest power source speed obtainable when adjusted in accordance with manufacturer'sspecifications and/or instructions with the cutting means engaged3.10power sourceengine or motor which provides energy for linear or rotational movement3.11screen (grid)perforated metal piece or bar(s) located between the cutting means and discharge chute or openingof the machine to assist in reducing bulk organic materials to smaller pieces3.12shredder/chippermachine designed for use in a stationary position having one or more cutting means for the purposeof reducing organic materials to smaller pieces. See Figures 1, 2 and 3SIST EN 13683:2004



EN 13683:2003 (E)9Key1Feed intake opening2Discharge chuteFigure 1 SIST EN 13683:2004



EN 13683:2003 (E)10Key1Feed intake opening2Discharge chuteFigure 2 Key1Feed intake opening2Discharge chuteFigure 3 Figures 1, 2 and 3 — Examples of typical shredders/chippersSIST EN 13683:2004



EN 13683:2003 (E)114 List of significant hazardsThis clause contains for defined danger zones all the significant hazards, hazardous situations andevents, as far as they are dealt with in this standard, identified by risk assessment as significant forthese types of machines and which require specific action by the designer or manufacturer toeliminate or to reduce the risk (see Table 1). It is the responsibility of the manufacturer to checkwhether or not the safety requirements recommended by the standard apply to each significanthazard presented by its specific machine and to validate that the risk assessment is complete withparticular attention to:¾
intended use of the machine including maintenance, setting and cleaning and itsreasonably foreseeable misuse;¾
identification of all significant hazards associated with the machine.Table 1 — List of significant hazards associated with shredders/chippersRef.No.HazardLocation or eventReference of this standardHazards, hazardous situations and hazardous eventsMechanical hazards due to:- machine parts or workpieces, e.g.:a) relative location;Safe positioning of the machine6.1; annex Db) mass and velocity (kinetic energy of elementsin controlled or uncontrolled motion);Dynamic stability of machine5.9.4c) inadequacy of mechanical strength;Guard failure/strength5.2.3.2Feeding material into themachine.5.2.1; 6.1; annex D1.3Cutting or severing hazardClearing processed materialfrom discharge chute5.2.2; 6.1; annex D1.4Entanglement hazardFeeding material into the cuttingmeans6.1; 6.2; annex D1.5Drawing-in or trapping hazardFeeding material into the cuttingmeans5.2.1; 6.1; annex D1.6Impact hazardThrown objects5.2.3.1; 5.9.2; 6.1; annex D2Electrical hazards due to:2.1Contact of persons with live parts (direct contact)High voltage and ignition parts5.6.42.2Contact of persons with parts which havebecome live under faulty conditions (indirectcontact)Damage caused by oil, fuel,abrasion etc5.6.2.13Thermal hazards, resulting in:3.1Burns, scalds and other injuries by a possiblecontact of persons with objects or materials withan extreme high or low temperature, by flames orexplosions and also by the radiation of heatsourcesContact with hot parts5.34Hazards generated by noise, resulting in:4.1Hearing loss (deafness), other physiologicaldisorders (e.g. loss of balance, loss ofawareness)Hearing damage due tomachine and/or processing ofmaterial5.10; 6.1; 6.2; annexes D, Fand GSIST EN 13683:2004



EN 13683:2003 (E)12Table 1
(continued) — List of significant hazards associated with shredders/chippers7Hazards generated by materials andsubstances (and their constituent elements)processed or used by the machinery7.1Hazards from contact with or inhalation of harmfulfluids, gases, mists, fumes, and dustsBreathing of engine exhaustfumes5.5; 6.1 and annex D7.2Fire or explosion hazardRefuelling6.1 and annex D8Hazards generated by neglecting ergonomicprinciples in machinery design as, e.g.hazards from:8.1Unhealthy postures or excessive effortHandling during movingmachine5.8; 6.1; annex D8.3Neglected use of personal protection equipmentProtect against noise andthrown objects,5.10; 6.1; annex D8.6Human error, human behaviourIncorrect use etc.Keep bystanders away6.1; annex D6.2Location of stop/start contol(s)5.4.18.7Inadequate design, location or identification ofmanual controlsIdentification of control(s)5.4.310Unexpected start-up, unexpected over-run/over-speed (or any similar malfunction)from:10.2Restoration of energy supply after an interruptionUnexpected starting of cuttingmeans after power failure5.4.2Feeding non-vegetable material6.1; 6.2; annex D10.6Errors made by the operator (due to mismatch ofmachinery with human characteristics andabilities, see 8.6)Removing guards beforestopping the cutting means5.2.4; 6.1; 6.2; annex D13Failure of the power supplyUnexpected start up of cuttingmeans after power failure5.4.214Failure of the control circuitDurability of interlock devices5.2.3.115Errors of fittingUsing the machine withoutguards or with guards fittedincorrectly5.2.3.1; 6.1; annex D16Break-up during operationCutters breaking in use5.9.4.217Falling or ejected objects or fluidsThrown objects from feed intake5.9.2; 6.1; annex D18Loss of stability / overturning of machineryStatic stability5.9.319Slip, trip and fall of persons (related tomachinery)Operating position6.1; annex DAdditional hazards, hazardous situations and hazardous events due to mobility24Due to the power source and to thetransmission of powerHarm from battery vapoursSpillage of battery and fluidcontainers5.6.2.2; 5.724.1Hazards from the engine and the batteriesBattery overload5.6.325From/to third persons25.1Unauthorised start-up/useUnauthorised start up of batterystart machines5.4.2; 6.1; annex D26Insufficient instructions for thedriver/operatorUnfamiliar or dangerous usage6.1; annex DSIST EN 13683:2004



EN 13683:2003 (E)135 Safety requirements and/or measures5.1 GeneralThe machine shall comply with the safety requirements and/or protective measures of this clause. Inaddition, the machine shall be designed according to the principles of EN ISO 12100 for hazardsrelevant but not significant, which are not dealt with by this document (e.g. sharp edges on the outsideof the machine).5.2 Access to power driven components5.2.1 Feed safety openings5.2.1.1 GeneralTo safeguard against contact with the cutting means through the feed safety opening(s) the machineshall:¾ either be constructed to meet the dimensional requirements given in 5.2.1.2 and Table 2, or¾ if a straight rod of 1 m length and 12 mm diameter will not pass through the opening to contactthe cutting means then the tortuous path test of 5.2.1.3 shall apply.5.2.1.2 Dimensional requirementsWhere a feed intake opening is divided into two or more feed safety openings the device that createsthe divisions shall be rigidly and permanently attached to the feed intake opening.Where a feed safety opening is not a slot, square or round, the overall size of opening is consideredto be a slot, square, or round envelope that contains the opening. The shortest safety distance of therespective envelope shall be used. Where a combination of slots, squares, and/or rounds are usedand they create a pinch point of less than or equal to 30 mm, each shape shall be consideredseparately for opening size and safety distance (see Table 2). Annex A gives some examples of suchcombinations.SIST EN 13683:2004



EN 13683:2003 (E)14Table 2 — Safety distances of cutting means from feed safety openingsDistance - Feed safety opening to cutting means (D mm)Feed safety opening (W mm)SlotSquareRoundW £ 30D ³ 200D ³ 200D ³ 200 d30 < W £ 50D ³ 850 a or bD ³ 200D ³ 200 d50 < W £ 250D ³ 850 b or cD ³ 850 b or cD ³ 850 b or ca
D is reduced to ³ 200 mm if the longest side of the slot is £ 65 mm. However where the shortest side ofthe slot is in combination with another aperture and if it is considered separately (see 5.2.1) the longestside shall be £ 50 mm.b
(i)
Where the height (h) is < 1200 mm and (
...

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