Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 1: General requirements

2019-04-01: PM requested FWD assessment. Deadline: 2019-05-05.

Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden von Elektrofahrzeugen – Teil 1: Allgemeine Anforderungen

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteur de véhicule - Charge conductive des véhicules électriques - Partie 1: Règles générales

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih vozil - 1. del: Splošne zahteve

General Information

Status
Not Published
Public Enquiry End Date
30-Mar-2020
Technical Committee
Current Stage
5020 - Formal vote (FV) (Adopted Project)
Start Date
17-Feb-2022
Due Date
07-Apr-2022

RELATIONS

Buy Standard

Draft
oSIST prEN IEC 62196-1:2020 - BARVE na PDF-str 91,93,94
English language
93 pages
sale 10% off
Preview
sale 10% off
Preview
e-Library read for
1 day

Standards Content (sample)

SLOVENSKI STANDARD
oSIST prEN IEC 62196-1:2020
01-marec-2020

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih

vozil - 1. del: Splošne zahteve

Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of

electric vehicles - Part 1: General requirements
Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden
von Elektrofahrzeugen – Teil 1: Allgemeine Anforderungen

Fiches, socles de prise de courant, prises mobiles de véhicule et socles de connecteur

de véhicule - Charge conductive des véhicules électriques - Partie 1: Règles générales

Ta slovenski standard je istoveten z: prEN IEC 62196-1:2020
ICS:
29.120.30 Vtiči, vtičnice, spojke Plugs, socket-outlets,
couplers
43.120 Električna cestna vozila Electric road vehicles
oSIST prEN IEC 62196-1:2020 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

---------------------- Page: 1 ----------------------
oSIST prEN IEC 62196-1:2020
---------------------- Page: 2 ----------------------
oSIST prEN IEC 62196-1:2020
23H/461/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 62196-1 ED4
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2020-01-10 2020-04-03
SUPERSEDES DOCUMENTS:
23H/444/CD,23H/449A/CC

IEC SC 23H : PLUGS, SOCKET-OUTLETS AND COUPLERS FOR INDUSTRIAL AND SIMILAR APPLICATIONS, AND FOR ELECTRIC

VEHICLES
SECRETARIAT: SECRETARY:
France Mr Bertrand Doignon
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:
TC 69
Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY

SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING

Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.

Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of

which they are aware and to provide supporting documentation.
TITLE:

Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric

vehicles - Part 1: General requirements
PROPOSED STABILITY DATE: 2025
NOTE FROM TC/SC OFFICERS:
If necessary, comments will be reviewed in an MT 8 meeting in April 2020

Copyright © 2019 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to

download this electronic file, to make a copy and to print out the content for the sole purpose of preparing

National Committee positions. You may not copy or "mirror" the file or printed version of the document, or any

part of it, for any other purpose without permission in writing from IEC.
---------------------- Page: 3 ----------------------
oSIST prEN IEC 62196-1:2020
62196-1/Ed.4/CDV © IEC(E) 2 23H/461/CDV
1 CONTENTS

3 FOREWORD ........................................................................................................................... 6

4 INTRODUCTION ..................................................................................................................... 8

5 1 Scope .............................................................................................................................. 9

6 2 Normative references ...................................................................................................... 9

7 3 Terms and definitions .................................................................................................... 11

8 4 General ......................................................................................................................... 19

9 4.1 General requirements ........................................................................................... 19

10 4.2 Components.......................................................................................................... 19

11 4.3 General notes on tests .......................................................................................... 20

12 5 Ratings .......................................................................................................................... 21

13 5.1 Preferred rated operating voltage ranges .............................................................. 21

14 5.2 Preferred rated currents ........................................................................................ 21

15 6 Connection between the power supply and the electric vehicle ...................................... 22

16 6.1 Interfaces .............................................................................................................. 22

17 6.2 Basic interface ...................................................................................................... 22

18 6.3 DC interface .......................................................................................................... 23

19 6.4 Combined interface ............................................................................................... 23

20 7 Classification of accessories and cable assemblies ....................................................... 23

21 7.1 According to purpose ............................................................................................ 23

22 7.2 According to the method of connecting the conductors .......................................... 23

23 7.3 According to serviceability .................................................................................... 23

24 7.4 According to electrical operation ........................................................................... 23

25 7.5 According to interface ........................................................................................... 23

26 7.6 According to use with cable management systems ................................................ 23

27 7.7 According to locking facilities ................................................................................ 23

28 7.8 According to interlock facilities: ............................................................................. 23

29 7.9 According to the presence of shutter(s) ................................................................. 24

30 8 Marking ......................................................................................................................... 24

31 9 Dimensions .................................................................................................................... 26

32 10 Protection against electric shock ................................................................................... 27

33 10.1 General ................................................................................................................. 27

34 10.2 Accessories with shutters ...................................................................................... 27

35 10.3 Contact sequencing and order of contact insertion and withdrawal ........................ 30

36 10.4 Misassembly ......................................................................................................... 31

37 11 Size and colour of protective earthing and neutral conductors ....................................... 31

38 12 Provisions for earthing ................................................................................................... 32

39 13 Terminals ...................................................................................................................... 35

40 13.1 Common requirements .......................................................................................... 35

41 13.2 Screw type terminals ............................................................................................. 37

42 13.3 Mechanical tests on terminals ............................................................................... 39

43 14 Interlocks ....................................................................................................................... 42

44 14.1 Accessories with interlock ..................................................................................... 42

45 14.2 Accessories with integral switching device ............................................................ 47

46 14.3 Control circuit devices and switching elements...................................................... 47

---------------------- Page: 4 ----------------------
oSIST prEN IEC 62196-1:2020
62196-1/Ed.4/CDV © IEC(E) 3 23H/461/CDV

47 14.4 Pilot contacts and auxiliary circuits ....................................................................... 47

48 15 Resistance to ageing of rubber and thermoplastic material ............................................ 47

49 16 General construction ..................................................................................................... 48

50 17 Construction of socket-outlets ........................................................................................ 52

51 17.1 General ................................................................................................................. 52

52 18 Construction of plugs and vehicle connectors ................................................................ 52

53 19 Construction of vehicle inlets ......................................................................................... 53

54 20 Degrees of protection .................................................................................................... 54

55 21 Insulation resistance and dielectric strength .................................................................. 55

56 22 Breaking capacity .......................................................................................................... 56

57 23 Normal operation ........................................................................................................... 59

58 24 Temperature rise ........................................................................................................... 61

59 25 Flexible cables and their connection .............................................................................. 63

60 25.1 Strain relief ........................................................................................................... 63

61 25.2 Requirements for plugs and vehicle connectors .................................................... 64

62 25.3 Plugs and vehicle connectors provided with a flexible cable .................................. 64

63 26 Mechanical strength....................................................................................................... 66

64 26.1 General ................................................................................................................. 66

65 26.2 Ball Impact ............................................................................................................ 67

66 26.3 Drop Test .............................................................................................................. 69

67 26.4 Flexing Test .......................................................................................................... 70

68 26.5 Cable Glands Test ................................................................................................ 71

69 26.6 Shutters ................................................................................................................ 72

70 26.7 Insulated end caps ................................................................................................ 72

71 27 Screws, current-carrying parts and connections ............................................................. 73

72 28 Creepage distances, clearances and distances .............................................................. 76

73 29 Resistance to heat and fire ............................................................................................ 77

74 30 Corrosion and resistance to rusting ............................................................................... 79

75 31 Conditional short-circuit current ..................................................................................... 79

76 31.1 General ................................................................................................................. 79

77 31.2 Ratings and test conditions ................................................................................... 79

78 31.3 Test circuit ............................................................................................................ 80

79 31.4 Calibration ............................................................................................................ 83

80 31.5 Test procedure ...................................................................................................... 84

81 31.6 Behaviour of the equipment under test .................................................................. 84

82 31.7 Acceptance conditions .......................................................................................... 84

83 32 Electromagnetic compatibility ........................................................................................ 84

84 32.1 Immunity ............................................................................................................... 84

85 32.2 Emission ............................................................................................................... 84

86 33 Vehicle driveover ........................................................................................................... 84

87 34 Thermal cycling ............................................................................................................. 85

88 34.1 General ................................................................................................................. 85

89 34.2 Initial temperature rise test.................................................................................... 85

90 34.3 Thermal cycling test .............................................................................................. 85

91 34.4 Final temperature rise test .................................................................................... 86

92 35 Humidity exposure ......................................................................................................... 86

---------------------- Page: 5 ----------------------
oSIST prEN IEC 62196-1:2020
62196-1/Ed.4/CDV © IEC(E) 4 23H/461/CDV

93 35.1 General ................................................................................................................. 86

94 35.2 Initial temperature rise test.................................................................................... 86

95 35.3 Humidity test ......................................................................................................... 86

96 35.4 Final temperature rise test .................................................................................... 87

97 36 Misalignment ................................................................................................................. 87

98 36.1 General ................................................................................................................. 87

99 36.2 Samples ................................................................................................................ 87

100 36.3 Misalignment Test ................................................................................................. 87

101 37 Contact endurance test .................................................................................................. 89

102 37.1 Equipment............................................................................................................. 89

103 37.2 Test sequence ...................................................................................................... 90

104 37.3 Compliance ........................................................................................................... 91

105 Bibliography .......................................................................................................................... 93

106

107 Figure 1 – Diagram showing the use of the accessories ........................................................ 12

108 Figure 2 – Pillar terminals ..................................................................................................... 15

109 Figure 3 – Screw-type terminals ............................................................................................ 15

110 Figure 4 – Stud terminals ...................................................................................................... 15

111 Figure 5 – Saddle terminals .................................................................................................. 16

112 Figure 6 – Lug terminals ....................................................................................................... 16

113 Figure 7 – Mantle terminals ................................................................................................... 16

114 Figure 8 – Test piston ........................................................................................................... 26

115 Figure 9 – Gauge “A” for checking shutters ........................................................................... 29

116 Figure 10 – Gauge “B” for checking shutters ......................................................................... 30

117 Figure 11 – Gauges for testing insertability of round unprepared conductors having the

118 maximum specified cross-section .......................................................................................... 38

119 Figure 12 – Equipment test arrangement .............................................................................. 40

120 Figure 13 – Apparatus for checking the withdrawal force ....................................................... 45

121 Figure 14 – Verification of the latching device ....................................................................... 46

122 Figure 15 – Circuit diagrams for breaking capacity and normal operation tests ..................... 58

123 Figure 16 – Points of measurement ....................................................................................... 63

124 Figure 17 – Apparatus for testing the cable anchorage.......................................................... 65

125 Figure 18 – Ball Impact test .................................................................................................. 67

126 Figure 19 – Arrangement for mechanical strength test for plugs and vehicle connectors ...... 69

127 Figure 20 – Apparatus for flexing test ................................................................................... 71

128 Figure 21 – Diagram of the test circuit for the verification of short-circuit current

129 withstand of a two-pole equipment on a single-phase AC or DC ............................................ 81

130 Figure 22 – Diagram of the test circuit for the verification of short-circuit current

131 withstand of a three-pole equipment ..................................................................................... 82

132 Figure 23 – Diagram of the test circuit for the verification of short-circuit current

133 withstand of a four-pole equipment ....................................................................................... 83

134 Figure 24 – Overview of the mechanical load test ................................................................. 88

135 Figure 25 – Application of External Mechanical Load (Mounted According to Figure 24) ....... 88

136 Figure 21 – Temperature Rise Criteria Under External Mechanical Load ............................... 89

137 Figure 27 – Forced-air circulating oven ................................................................................. 89

138 Figure 28 – Thermal cycling .................................................................................................. 91

---------------------- Page: 6 ----------------------
oSIST prEN IEC 62196-1:2020
62196-1/Ed.4/CDV © IEC(E) 5 23H/461/CDV

139 Figure 29 – Pass/fail based on temperature rise criteria ........................................................ 92

140

141 Table 1 – Size for conductors................................................................................................ 32

142 Table 2 – Short-time test currents ......................................................................................... 34

143 Table 3 – Values for flexing under mechanical load test ........................................................ 41

144 Table 4 – Value for terminal pull test ..................................................................................... 42

145 Table 5 − Withdrawal force with respect to ratings ................................................................ 46

146 Table 6 – Cable length used to determine pull force on retaining means ............................... 49

147 Table 7 – Test voltage for dielectric strength test .................................................................. 56

148 Table 8 – Breaking capacity .................................................................................................. 59

149 Table 9 – Normal operation ................................................................................................... 60

150 Table 10 – Test current and nominal cross-sectional areas of copper conductors for

151 temperature rise test ............................................................................................................. 62

152 Table 11 – Pull force and torque test values for cable anchorage .......................................... 66

153 Table 12 – Summary of mechanical tests .............................................................................. 67

154 Table 13 – Impact energy for ball impact test ........................................................................ 68

155 Table 14 – Mechanical load flexing test ................................................................................ 70

156 Table 15 – Torque test values for glands .............................................................................. 72

157 Table 16 – Pulling force on insulated end caps ..................................................................... 73

158 Table 17 – Tightening torque for verification of mechanical strength of screw-type

159 terminals ............................................................................................................................... 74

160
---------------------- Page: 7 ----------------------
oSIST prEN IEC 62196-1:2020
62196-1/Ed.4/CDV © IEC(E) 6 23H/461/CDV
161 INTERNATIONAL ELECTROTECHNICAL COMMISSION
162 ____________
163
164 PLUGS, SOCKET-OUTLETS, VEHICLE
165 CONNECTORS AND VEHICLE INLETS –
166 CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –
167
168 Part 1: General requirements
169
170 FOREWORD

171 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization

172 comprising all national electrotechnical committees (IEC National Committees). The object of IEC is to

173 promote international co-operation on all questions concerning standardization in the electrical and

174 electronic fields. To this end and in addition to other activities, IEC publishes International Standards,

175 Technical Specifications, Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter

176 referred to as “IEC Publication(s)”). Their preparation is entrusted to technical committees; any IEC National

177 Committee interested in the subject dealt with may participate in this preparatory work. International,

178 governmental and non-governmental organizations liaising with the IEC also participate in this preparation.

179 IEC collaborates closely with the International Organization for Standardization (ISO) in accordance with

180 conditions determined by agreement between the two organizations.

181 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international

182 consensus of opinion on the relevant subjects since each technical committee has representation from all

183 interested IEC National Committees.

184 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National

185 Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC

186 Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any

187 misinterpretation by any end user.

188 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications

189 transparently to the maximum extent possible in their national and regional publications. Any divergence

190 between any IEC Publication and the corresponding national or regional publication shall be clearly indicated

191 in the latter.

192 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity

193 assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any

194 services carried out by independent certification bodies.

195 6) All users should ensure that they have the latest edition of this publication.

196 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and

197 members of its technical committees and IEC National Committees for any personal injury, property damage or

198 other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and

199 expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC

200 Publications.

201 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is

202 indispensable for the correct application of this publication.

203 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of

204 patent rights. IEC shall not be held responsible for identifying any or all such patent rights.

205 International Standard IEC 62196-1 has been prepared by subcommittee 23H: Plugs, socket-

206 outlets and couplers for industrial and similar applications, and for electric vehicles, of IEC

207 technical committee 23: Electrical accessories.

208 This fourth edition cancels and replaces the third edition published in 2014 and constitutes a

209 technical revision.

210 This edition includes the following significant technical changes with respect to the previous

211 edition:
212 a) deletion of references to Universal AC and DC Interfaces;
---------------------- Page: 8 ----------------------
oSIST prEN IEC 62196-1:2020
62196-1/Ed.4/CDV © IEC(E) 7 23H/461/CDV
213 b) additional requirements for contact materials and plating;

214 c) changes to the Temperature rise test to include additional points of measurement;

215 d) additional tests for accessories to address thermal stresses and stability, mechanical wear

216 and abuse, and exposure to contaminants.

217 e) Editing to relocate information and requirements for DC charging in IEC 62196-3.

218 The text of this standard is based on the following documents:
FDIS Report on voting
23H/---/FDIS 23H/---/RVD
219

220 A list of all the parts in the IEC 62196 series, under the general title Plugs, socket-outlets,

221 vehicle connectors and vehicle inlets – Conductive charging of electric vehicles, can be found

222 on the IEC website.

223 Subsequent parts of IEC 62196 deal with the requirements of particular types of accessories.

224 The clauses of these particular requirements supplement or modify the corresponding clauses

225 in Part 1.
226 In this standard, the following print types are used:
227 – requirements proper: in roman type;
228 – test specifications: in italic type;
229 – notes: in smaller roman type.

230 The committee has decided that the contents of this publication will remain unchanged until

231 the stability date indicated on the IEC web site under "http://webstore.iec.ch" in the data

232 related to the specific publication. At this date, the publication will be
233 • reconfirmed,
234 • withdrawn,
235 • replaced by a revised edition, or
236 • amended.
237
---------------------- Page: 9 ----------------------
oSIST prEN IEC 62196-1:2020
62196-1/Ed.4/CDV © IEC(E) 8 23H/461/CDV
238 INTRODUCTION
239 IEC 61851 series specifies requirements for EV conductive charging systems.

240 IEC 62196 series specifies the requirements for plugs, socket-outlets, vehicle connectors,

241 vehicle inlets and cable assemblies as described in the IEC 61851 series.

242 Some charging can be achieved by direct connection from an electric vehicle to standard

243 socket-outlets connected to a supply network (mains or electrical grid).

244 Some modes of charging require a dedicated supply and charging equipment incorporating

245 control and communication circuits.

246 IEC 62196 covers the mechanical, electrical and performance requirements for plugs, socket

247 outlets, vehicle connectors and vehicle inlets for the connection between the EV supply

248 e
...

Questions, Comments and Discussion

Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.