Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories

2019-04-01: PM requested FWD assessment. Deadline: 2019-05-05.

Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden von Elektrofahrzeugen - Teil 2: Anforderungen und Hauptmaße für die Kompatibilität und Austauschbarkeit von Stift- und Buchsensteckvorrichtungen für Wechselstrom

Fiches, socles de prise de courant, prises mobiles et socles de connecteurs de véhicules - Charge conductive des véhicules électriques - Partie 2: Exigences dimensionnelles de compatibilité et d'interchangeabilité pour les appareils à broches et alvéoles pour courant alternatif

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih vozil - 2. del: Zahteve za dimenzijsko skladnost za pribor s trni in cevastimi kontakti za izmenični tok (a.c.)

General Information

Status
Not Published
Public Enquiry End Date
30-Mar-2020
Technical Committee
Current Stage
5020 - Formal vote (FV) (Adopted Project)
Start Date
17-Feb-2022
Due Date
07-Apr-2022

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SLOVENSKI STANDARD
oSIST prEN IEC 62196-2:2020
01-marec-2020

Vtiči, vtičnice, konektorji in uvodnice na vozilih - Kabelsko napajanje električnih

vozil - 2. del: Zahteve za dimenzijsko skladnost za pribor s trni in cevastimi
kontakti za izmenični tok (a.c.)

Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of

electric vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-

tube accessories
Stecker, Steckdosen, Fahrzeugkupplungen und Fahrzeugstecker - Konduktives Laden

von Elektrofahrzeugen - Teil 2: Anforderungen und Hauptmaße für die Kompatibilität und

Austauschbarkeit von Stift- und Buchsensteckvorrichtungen für Wechselstrom

Fiches, socles de prise de courant, prises mobiles et socles de connecteurs de véhicules

- Charge conductive des véhicules électriques - Partie 2: Exigences dimensionnelles de

compatibilité et d'interchangeabilité pour les appareils à broches et alvéoles pour

courant alternatif
Ta slovenski standard je istoveten z: prEN IEC 62196-2:2020
ICS:
29.120.30 Vtiči, vtičnice, spojke Plugs, socket-outlets,
couplers
43.120 Električna cestna vozila Electric road vehicles
oSIST prEN IEC 62196-2:2020 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN IEC 62196-2:2020
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oSIST prEN IEC 62196-2:2020
23H/463/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 62196-2 ED3
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2020-01-10 2020-04-03
SUPERSEDES DOCUMENTS:
23H/445/CD,23H/450A/CC

IEC SC 23H : PLUGS, SOCKET-OUTLETS AND COUPLERS FOR INDUSTRIAL AND SIMILAR APPLICATIONS, AND FOR ELECTRIC

VEHICLES
SECRETARIAT: SECRETARY:
France Mr Bertrand Doignon
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:
TC 64,TC 69
Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY

SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING

Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.

Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of

which they are aware and to provide supporting documentation.
TITLE:

Plugs, socket-outlets, vehicle connectors and vehicle inlets - Conductive charging of electric

vehicles - Part 2: Dimensional compatibility requirements for AC pin and contact-tube

accessories
PROPOSED STABILITY DATE: 2025

Copyright © 2019 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to

download this electronic file, to make a copy and to print out the content for the sole purpose of preparing

National Committee positions. You may not copy or "mirror" the file or printed version of the document, or any

part of it, for any other purpose without permission in writing from IEC.
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NOTE FROM TC/SC OFFICERS:
If necessary, comments may be reviewed in an MT 8 meeting in April 2020
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1 CONTENTS

3 FOREWORD ........................................................................................................................... 5

4 INTRODUCTION ..................................................................................................................... 7

5 1 Scope .............................................................................................................................. 8

6 2 Normative references ...................................................................................................... 8

7 3 Terms and definitions ...................................................................................................... 9

8 4 General ........................................................................................................................... 9

9 5 Ratings ............................................................................................................................ 9

10 6 Connection between the power supply and the electric vehicle ........................................ 9

11 6.201 Communication and control pilot function .............................................................. 11

12 7 Classification of accessories .......................................................................................... 11

13 7.4 According to electrical operation ........................................................................... 11

14 7.5 According to interface ........................................................................................... 12

15 7.201 According to the Standard Sheet used .................................................................. 12

16 8 Marking ......................................................................................................................... 12

17 9 Dimensions .................................................................................................................... 12

18 9.201 Standard sheets .................................................................................................... 12

19 10 Protection against electric shock ................................................................................... 13

20 11 Size and colour of protective earthing conductors .......................................................... 13

21 12 Provision for earthing..................................................................................................... 13

22 13 Terminals ...................................................................................................................... 13

23 14 Interlocks ....................................................................................................................... 13

24 15 Resistance to ageing of rubber and thermoplastic material ............................................ 13

25 16 General construction ..................................................................................................... 13

26 17 Construction of socket-outlets ........................................................................................ 14

27 18 Construction of plugs and vehicle connectors ................................................................ 14

28 19 Construction of vehicle inlets ......................................................................................... 14

29 20 Degrees of protection .................................................................................................... 14

30 21 Insulation resistance and dielectric strength .................................................................. 14

31 22 Breaking capacity .......................................................................................................... 14

32 23 Normal operation ........................................................................................................... 14

33 24 Temperature rise ........................................................................................................... 14

34 25 Flexible cables and their connection .............................................................................. 14

35 26 Mechanical strength....................................................................................................... 14

36 27 Screws, current-carrying parts and connections ............................................................. 14

37 28 Creepage distances, clearances and distances .............................................................. 15

38 29 Resistance to heat, to fire and to tracking ...................................................................... 15

39 30 Corrosion and resistance to rusting ............................................................................... 15

40 31 Conditional short-circuit current withstand test ............................................................... 15

41 32 Electromagnetic compatibility (EMC) ............................................................................. 15

42 33 Vehicle driveover ........................................................................................................... 15

43 201 Resistor coding .............................................................................................................. 15

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44 STANDARD SHEETS ........................................................................................................... 17

45 CONFIGURATION TYPE 1 ............................................................................................... 17

46 CONFIGURATION TYPE 2 ............................................................................................... 30

47 CONFIGURATION TYPE 3 ............................................................................................... 45

49 Table 201 – Overview of the basic vehicle interface, configuration type 1, single phase ........ 10

50 Table 202 – Overview of the basic vehicle interface, configuration types 2 and 3,

51 three-phase or single phase ............................................................................. 11

52 Table 203 – Configuration types and standard sheets ........................................................... 13

53 Table 204 – Interoperation of configuration type 2 accessories ............................................. 30

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56 INTERNATIONAL ELECTROTECHNICAL COMMISSION
57 ____________
59 PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
60 INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –
62 Part 2: Dimensional compatibility
63 requirements for AC pin and contact-tube accessories
65 FOREWORD

66 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising

67 all national electrotechnical committees (IEC National Committees). The object of IEC is to promote

68 international co-operation on all questions concerning standardization in the electrical and electronic fields. To

69 this end and in addition to other activities, IEC publishes International Standards, Technical Specifications,

70 Technical Reports, Publicly Available Specifications (PAS) and Guides (hereafter referred to as “IEC

71 Publication(s)”). Their preparation is entrusted to technical committees; any IEC National Committee interested

72 in the subject dealt with may participate in this preparatory work. International, governmental and non-

73 governmental organizations liaising with the IEC also participate in this preparation. IEC collaborates closely

74 with the International Organization for Standardization (ISO) in accordance with conditions determined by

75 agreement between the two organizations.

76 2) The formal decisions or agreements of IEC on technical matters express, as nearly as possible, an international

77 consensus of opinion on the relevant subjects since each technical committee has representation from all

78 interested IEC National Committees.

79 3) IEC Publications have the form of recommendations for international use and are accepted by IEC National

80 Committees in that sense. While all reasonable efforts are made to ensure that the technical content of IEC

81 Publications is accurate, IEC cannot be held responsible for the way in which they are used or for any

82 misinterpretation by any end user.

83 4) In order to promote international uniformity, IEC National Committees undertake to apply IEC Publications

84 transparently to the maximum extent possible in their national and regional publications. Any divergence

85 between any IEC Publication and the corresponding national or regional publication shall be clearly indicated in

86 the latter.

87 5) IEC itself does not provide any attestation of conformity. Independent certification bodies provide conformity

88 assessment services and, in some areas, access to IEC marks of conformity. IEC is not responsible for any

89 services carried out by independent certification bodies.

90 6) All users should ensure that they have the latest edition of this publication.

91 7) No liability shall attach to IEC or its directors, employees, servants or agents including individual experts and

92 members of its technical committees and IEC National Committees for any personal injury, property damage or

93 other damage of any nature whatsoever, whether direct or indirect, or for costs (including legal fees) and

94 expenses arising out of the publication, use of, or reliance upon, this IEC Publication or any other IEC

95 Publications.

96 8) Attention is drawn to the Normative references cited in this publication. Use of the referenced publications is

97 indispensable for the correct application of this publication.

98 9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of

99 patent rights. IEC shall not be held responsible for identifying any or all such patent rights.

100 International Standard IEC 62196-2 has been prepared by IEC subcommittee 23H: Plugs,

101 socket-outlets and couplers for industrial and similar applications, and for electric vehicles, of

102 IEC technical committee 23: Electrical accessories.

103 This third edition cancels and replaces the second edition published in 2016. It aligns this

104 edition with IEC 62196-1 and 62196-3, fourth editions and IEC 61851-1:2017.
105 The text of this standard is based on the following documents:
CDV Report on voting
23H/---/FDIS 23H/---/RVD
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106 Full information on the voting for the approval of this standard can be found in the report on

107 voting indicated in the above table.

108 This publication has been drafted in accordance with the ISO/IEC Directives, Part 2.

109 A list of all the parts in the IEC 62196 series, under the general title Plugs, socket-outlets,

110 vehicle connectors and vehicle inlets – Conductive charging of electric vehicles, can be found

111 on the IEC website.

112 This part of IEC 62196 is to be read in conjunction with IEC 62196-1:2020. The clauses of the

113 particular requirements in Part 2 supplement or modify the corresponding clauses in Part 1.

114 Where the text indicates "addition" to or "replacement" of the relevant requirement, test

115 specification or explanation of Part 1, these changes are made to the relevant text of Part 1,

116 which then becomes part of this standard. Where no change is necessary, the words

117 "Clause X of IEC 62196-1:2020 is applicable" are used.
118 In this standard, the following print types are used:
119 – requirements proper: in roman type;
120 – test specifications: in italic type;
121 – notes: in smaller roman type.

122 The committee has decided that the contents of this publication will remain unchanged until

123 the stability date indicated on the IEC website under "http://webstore.iec.ch" in the data

124 related to the specific publication. At this date, the publication will be
125 • reconfirmed,
126 • withdrawn,
127 • replaced by a revised edition, or
128 • amended.
129
130
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131 INTRODUCTION
132
133 IEC 61851 series specifies requirements for EV conductive supply equipment.

134 IEC 62196 series specifies the requirements for plugs, socket-outlets, vehicle connectors,

135 vehicle inlets and cable assemblies as described in the IEC 61851 family of standards.

136 Some charging using on-board the vehicle chargers can be achieved by direct connection

137 from an electric vehicle to an AC supply network using common socket-outlets or by the use

138 of equipment incorporating control and communication circuits.

139 To support the connection of AC power for such vehicles, this standard provides the standard

140 interface configurations of AC vehicle couplers and accessories to be used in conductive

141 charging of electric vehicles, taking the most frequent charging situations into consideration.

142 IEC 62196 series consists of the following parts:
143 – Part 1: General requirements, comprising clauses of a general character.

144 – Part 2: Dimensional compatibility requirements for AC pin and contact-tube accessories.

145 – Part 3: Dimensional compatibility requirements for DC and AC/DC pin and contact-tube

146 vehicle couplers.

147 – Part 3-1 : Vehicle connector, vehicle inlet and cable assembly intended to be used with a

148 thermal management system for DC charging.

149 – Part 4 : Dimensional compatibility requirements for DC pin and contact-tube accessories

150 for Class II or Class III applications.

151 – Part 6 : Dimensional compatibility requirements for DC pin and contact-tube couplers for

152 applications using a system of protective electrical separation.
153
Publication pending
Under consideration.
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154 PLUGS, SOCKET-OUTLETS, VEHICLE CONNECTORS AND VEHICLE
155 INLETS – CONDUCTIVE CHARGING OF ELECTRIC VEHICLES –
156
157 Part 2: Dimensional compatibility
158 requirements for AC pin and contact-tube accessories
159
160
161
162 1 Scope

163 This part of IEC 62196 applies to plugs, socket-outlets, vehicle connectors and vehicle inlets

164 with pins and contact-tubes of standardized configurations, herein referred to as accessories.

165 They have a nominal rated operating voltage not exceeding 480 V AC, 50 Hz to 60 Hz, and a

166 rated current not exceeding 63 A three-phase or 70 A single phase, for use in conductive

167 charging of electric vehicles.

168 This part of IEC 62196 covers the basic interface accessories for vehicle supply as specified

169 in IEC 62196-1.

170 NOTE 1 Electric road vehicles (EV) implies all road vehicles, including plug-in hybrid road vehicles (PHEV), that

171 derive all or part of their energy from RESS.

172 These accessories are intended to be used for circuits specified in IEC 61851-1:2017, which

173 operate at different voltages and frequencies and which may include extra-low voltage (ELV)

174 and communication signals.

175 These accessories may be used for bidirectional power transfer (under consideration in IEC

176 61851-1:2017).

177 This standard applies to accessories to be used in an ambient temperature between –30 °C

178 and +40 °C.

179 NOTE 2 In the following country, other requirements regarding the lower temperature may apply: NO.

180 NOTE 3 In the following country, –35 °C applies: SE.

181 These accessories are intended to be connected only to cables with copper or copper-alloy

182 conductors.

183 Vehicle inlet and vehicle connector to this standard are intended to be used for charging in

184 modes 1, 2 and 3, cases B and C. The socket-outlets and plugs covered by this standard are

185 intended to be used for charging mode 3 only, case A and B.
186 The modes and permissible connections are specified in IEC 61851-1:2017.
187 2 Normative references
188 Clause 2 of IEC 62196-1:2020 applies, except as follows:
189 Addition:

190 IEC 62196-1:2020, Plugs, socket-outlets, vehicle connectors and vehicle inlets – Conductive

191 charging of electric vehicles – Part 1: General requirements
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192 3 Terms and definitions
193 Clause 3 of IEC 62196-1:2020 applies.
194 4 General
195 Clause 4 of IEC 62196-1:2020 applies.
196 5 Ratings
197 Clause 5 of IEC 62196-1:2020 applies, except as follows:
198 5.1 Replacement:
199 Rated operating voltages:
200 30 V (signal or control purposes only);
201 250 V AC
202 480 V AC
203 5.2 Replacement:
204 The rated currents are:
205 2 A (signal or control purposes only)
206 13 A single phase
207 16 A single and three-phase
208 20 A single and three-phase
209 30 A or 32 A single and three-phase
210 60 A or 63 A single and three-phase
211 70 A single phase only

212 NOTE 1 In the following countries, the branch circuit overcurrent protection device is based upon 125 % of the

213 accessory rating: US.

214 NOTE 2 Reference to "30 A or 32 A" and "60 A or 63 A" rating is made in accordance with National requirements.

215 6 Connection between the power supply and the electric vehicle
216 Clause 6 of IEC 62196-1:2020 applies, except as follows:
217 6.1 Replacement:

218 This Clause provides a description of the physical conductive electrical interface requirements

219 between the vehicle and the power supply, which allows the following design at the vehicle

220 interface:

221 – a basic interface that provides for current ratings up to 63 A AC three-phase and up to

222 70 A AC single phase.

223 Different configuration types for the basic interface may allow different application of mode

224 and current ratings. See introduction to relevant standard sheets for more details.

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225 6.2 Replacement:
226 There is one type of vehicle inlet:
227 – basic
228 6.3 Replacement:
229 There is one type of vehicle connector:
230 – basic
231 6.4 Replacement:

232 The basic interface may contain up to 7 power or signal contacts, with unique physical

233 configurations of contact positions for single or three phases. The electrical ratings and their

234 function are described in Tables 201 and 202. The electrical ratings and their function are

235 described in the Standard Sheets.

236 Each vehicle inlet shall only mate with the corresponding type of vehicle connector. Each plug

237 shall only mate with the corresponding type of socket-outlet.
238 The accessories, configuration types 1, 2 or 3 are rated as follows:
239 – configuration type 1 vehicle coupler is rated 250 V, 32 A single phase;
240 – configuration type 2 vehicle coupler, socket-outlet and plug are rated:
241 • 250 V, 13 A or 20 A or 32 A or 63 A or 70 A single phase,
242 • 480 V, 13 A or 20 A or 32 A or 63 A, three-phase.
243 – configuration type 3 vehicle coupler, socket-outlet and plug are rated:
244 • 250 V, 16 A or 32 A, single phase,
245 • 480 V, 32 A or 63 A three-phase.
246 Table 201 – Overview of the basic vehicle interface,
247 configuration type 1, single phase
a c
Position number Functions
1 250 V 32 A L1 (mains 1)
2 250 V 32 A L2 (mains 2) / N (neutral)
3 Rated for fault PE (ground/earth)
4 30 V 2 A CP (Control pilot)
5 30 V 2 A CS (Connection switch)

Position number does not refer to the location and/or identification of the contact in the accessory.

In the following countries, the branch circuit overcurrent protection is based upon 125 % of the device rating:

US.

For contacts 4 and 5, environmental conditions may demand larger conductor cross-sections.

248
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249 Table 202 – Overview of the basic vehicle interface,
250 configuration types 2 and 3, three-phase or single phase
Three phase Single phase
max
a a
I I
max max
Position
Functions
number
V AC A A
Type 2 Type 3 Type 2 Type 3
1 480 63 70 63
L1 (mains 1)
c c
2 480 63 L2 (mains 2)
- -
c c
3 480 63 L3 (mains 3)
- -
b, e
4 480 63 70 63 N (neutral)
5 ― Rated for fault PE (ground/earth)
6 30 2 CP (Control pilot)
PP (Proximity) or
7 30 2
CS (Connection switch)

In the following countries, the branch circuit overcurrent protection is based upon 125 % of the device rating:

US.
For single phase charging, contacts 1 and 4 shall be used.

Unused contacts need not to be installed. Not provided for standard sheets 2-IIIa and 2-IIIb.

Not provided for standard sheet 2-IIIa.

For single phase system supply phase to phase this contact can be used for L2 (mains 2).

Position number does not refer to the location and/or identification of the contact in the accessory.

251
252 6.5 Not applicable.
253 6.6 Not applicable.
254 6.201 Communication and control pilot function

255 The control pilot and proximity detection or connection contacts are intended to be used in

256 accordance with IEC 61851-1:2017.
257 7 Classification of accessories
258 Clause 7 of IEC 62196-1:2020 applies, except as follows:
259 7.4 According to electrical operation
260 Replacement:

261 – Suitable for making and breaking an electrical circuit under load for 32 A configurations

262 types 1 and 3;

263 – Not suitable for making and breaking an electrical circuit under load for configurations

264 type 2;

265 – Not suitable for making and breaking an electrical circuit under load for 63 A configuration

266 type 3.

267 NOTE Communication circuits according to this standard are deemed not to make or break load as a result of this

268 clause.
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269 7.5 According to interface
270 Replacement:
271 Interface is specified in Clause 6.
272 – Basic type.
273 7.201 According to the Standard Sheet used
274 – Configuration type 1;
275 – Configuration type 2;
276 – Configuration type 3.
277 8 Marking
278 Clause 8 of IEC 62196-1:2020 applies.
279 9 Dimensions
280 Clause 9 of IEC 62196-1:2020 applies, except as follows:
281 Additional subclause:
282 9.201 Standard sheets

283 Accessories shall comply with the relevant standard sheets as specified below and in

284 Table 203:
285 Configuration type 1
286 – 32 A, 250 V single-phase vehicle couplers: standard sheet 2-I.
287 – Optional latching system: standard sheet 2-Ia.

288 NOTE In the following countries, the standard sheets 2-I and 2-Ia may be applied to vehicle couplers with rated

289 current up to 80 A: US, KR.
290 Configuration type 2

291 – 63 A, 480 V three-phase or 250 V, 70 A single-phase accessories: standard sheets 2-II, IIa,

292 IIb, IIc, IId, IIe, IIf, IIg and IIh, as specified in Table 204.
293 Configuration type 3

294 – 16 A, 250 V single-phase accessories with one pilot: standard sheet 2-IIIa;

295 – 32 A, 250 V single-phase accessories with two pilots: standard sheet 2-IIIb;

296 – 63 A, 480 V three-phase accessories with two pilots: standard sheet 2-IIIc;

297 – Latching means and packaging room: standard sheet 2-IIId.
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298 Table 203 – Configuration types and standard sheets
Configuration Standard Sheet Applicable Rated voltage Rated current Phase
type accessories V A
1 2-I Vehicle couplers 250 32 Single-phase
250 70 Single-phase
2 2-II Accessories
480 63 Three-phase
250 16 Single-phase
3 2-III Accessories 250 32 Single-phase
480 63 Three-phase
299
300 10 Protection against electric shock
301 Clause 10 of IEC 62196-1:2020 applies.
302 11 Size and colour of protective earthing conductors
303 Replacement:

304 The core connected to the earthing terminal shall be identified by the colour combination

305 green-and-yellow. The nominal cross/sectional area of the earthing conductor and of the

306 neutral conductor, if any, shall be at least equal to that of the phase conductors.

307 NOTE In the following countries, the colour green may be used to identify the earthing conductor: JP, US, CA, KR.

308 12 Provision for earthing
309 Clause 12 of IEC 62196-1:2020 applies.
310 13 Terminals
311 Clause 13 of IEC 62196-1:2020 applies, except as follows.
312 Additional subclause:

313 13.201 Wire connection of components, for example coding resistors, may be rewireable or

314 non-rewireable.
315 14 Interlocks
316 Clause 14 of IEC 62196-1:2020 applies.
317 15 Resistance to ageing of rubber and thermoplastic material
318 Clause 15 of IEC 62196-1:2020 applies.
319 16 General construction
320 Clause 16 of IEC 62196-1:2020 applies.
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321 17 Construction of socket-outlets
322 Clause 17 of IEC 62196-1:2020 applies.
323 18 Construction of plugs and vehicle connectors
324 Clause 18 of IEC 62196-1:2020 applies.
325 19 Construction of vehicle inlets
326 Clause 19 of IEC 62196-1:2020 applies.
327 20 Degrees of protection
328 Clause 20 of IEC 62196-1:2020 applies.
329 21 Insulation resistance and dielectric strength
330 Clause 21 of IEC 62196-1:2020 applies.
331 22 Breaking capacity
332 Clause 22 of IEC 62196-1:2020 applies.
333 23 Normal operation
334 Clause 23 of IEC 62196-1:2020 a
...

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