SIST EN 13042-3:2007
(Main)Machines and plants for the manufacture, treatment and processing of hollow glass - Safety requirements - Part 3: IS Machines
Machines and plants for the manufacture, treatment and processing of hollow glass - Safety requirements - Part 3: IS Machines
1.1 This European Standard applies to the design and installation of IS machines including the gob distributor and machine conveyor.
1.2 This European Standard deals with the significant hazards, hazardous situations and events relevant to IS machines, when they are used as intended and under the conditions foreseeable by the manufacturer (see
Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks which can arise from these significant hazards.
1.3 This European Standard does not deal with gob feeders (see EN 13042-1) and handling machines for feed-ing (see EN 13042-2) which are self-standing machines used for the delivery of portions of melted glass to hollow-glass-forming machines such as glass presses (see EN 13042-5).
1.4 This European Standard is not applicable to IS machines which are manufactured before the date of publica-tion of this European Standard by CEN.
Maschinen und Anlagen für die Herstellung, Be- und Verarbeitung von Hohlglas - Sicherheitsanforderungen - Teil 3: IS-Maschinen
1.1 Diese Europäische Norm gilt für die Konstruktion und die Installation von IS-Maschinen einschließlich des Tropfenverteilers und des Maschinenbands.
1.2 Diese Europäische Norm behandelt die signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungsereignisse, die auf IS-Maschinen zutreffen, wenn sie bestimmungsgemäß und entsprechend den für den Hersteller vorhersehbaren Bedingungen verwendet werden (siehe Abschnitt 4). Diese Europäische Norm spezifiziert die entsprechenden technischen Maßnahmen zur Beseitigung oder Verminderung der Risiken, die von diesen signifikanten Gefährdungen ausgehen können.
1.3 Diese Europäische Norm befasst sich nicht mit Tropfenspeisern (siehe prEN EN 13042-1) und Handhabungsmaschinen zum Speisen (siehe EN EN 13042-2), die eigenständige Maschinen darstellen, die zur Abgabe von Portionen von schmelzflüssigem Glas an Hohlglas-Formgebungsmaschinen, wie z. B. Glaspressen (siehe EN EN 13042-5), verwendet werden.
1.4 Diese Europäische Norm gilt nicht für IS-Maschinen, die hergestellt wurden, bevor CEN EN diese Europäische Norm veröffentlichte.
Machines et installations pour la production, le façonnage et la transformation du verre creux - Exigences de sécurité - Partie 3: Machines IS
La présente norme contient les prescriptions de sécurité pour la conception et l'installation des machines a sections individuelles (machines I.S.), y compris le distributeur de paraisons et le convoyeur mécanique. La présente norme traite tous les phénomenes dangereux significatifs relatifs aux machines a sections individuelles (machines I.S.) lorsqu'elles sont utilisées dans les conditions prévues par le constructeur (voir article 4). Cette norme européenne spécifie les mesures techniques appropriées pour éliminer ou réduire les risques dus aux phénomenes dangereux significatifs.
Stroji in obrati za proizvodnjo, obdelavo in predelavo votlega stekla – Varnostne zahteve – 3. del: Stroji IS
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Machines and plants for the manufacture, treatment and processing of hollow glass - Safety requirements - Part 3: IS MachinesStroji in obrati za proizvodnjo, obdelavo in predelavo votlega stekla – Varnostne zahteve – 3. del: Stroji ISMachines et installations pour la production, le façonnage et la transformation du verre creux - Exigences de sécurité - Partie 3: Machines ISMaschinen und Anlagen für die Herstellung, Be- und Verarbeitung von Hohlglas - Sicherheitsanforderungen - Teil 3: IS-MaschinenTa slovenski standard je istoveten z:EN 13042-3:2007SIST EN 13042-3:2007en81.100Equipment for the glass and ceramics industriesICS:SLOVENSKI
STANDARDSIST EN 13042-3:200701-maj-2007
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13042-3February 2007ICS 81.100 English VersionMachines and plants for the manufacture, treatment andprocessing of hollow glass - Safety requirements - Part 3: ISMachinesMachines et installations pour la production, le façonnageet la transformation du verre creux - Exigences de sécurité- Partie 3: Machines ISMaschinen und Anlagen für die Herstellung, Be- undVerarbeitung von Hohlglas - Sicherheitsanforderungen -Teil 3: IS-MaschinenThis European Standard was approved by CEN on 15 December 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the CEN Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as theofficial versions.CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2007 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13042-3:2007: E
EN 13042-3:2007 (E) 2 Contents Page Foreword.3 Introduction.4 1 Scope.5 2 Normative references.6 3 Terms and definitions.7 4 List of significant hazards.7 5 Safety requirements and/or protective measures.9 5.1 General.9 5.2 Starting and stopping and unexpected start-up.10 5.3 Emergency-stop equipment.10 5.4 Prevention of unexpected movements of individual mechanisms.10 5.5 Walking surfaces.11 5.6 Operation of manual controls.11 5.7 Removal of broken glass.11 5.8 Noise.11 5.9 Guards.12 5.10 Heat-protective equipment.12 5.11 Gob distributor and interceptor.12 5.12 Gob distributor operation.12 5.13 Necessary movements in case of power failure.12 5.14 Electrical equipment.12 5.15 Pneumatic system.13 5.16 Energy supply disconnecting devices.13 6 Verification of safety requirements and/or protective measures.13 7 Information for use.14 7.1 General.14 7.2 Accompanying documents (in particular: instruction handbook).14 7.3 Marking.14 Annex A (informative)
Glossary.16 Annex B (informative)
Blow and blow process.17 Annex C (informative)
Press and blow process.18 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC.19 Bibliography.20
Tables Table 1 — List of significant hazards.8 Table 2 — Individual testing for requirements stated in Clause 5.13
EN 13042-3:2007 (E) 3 Foreword This document (EN 13042-3:2007) has been prepared by Technical Committee CEN/TC 151 ”Construction equip-ment and building material machines — Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by August 2007, and conflicting national standards shall be withdrawn at the latest by August 2007. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This document is one of a series concerning machinery for the manufacture, treatment and processing of hollow glass (see Bibliography). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Den-mark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EN 13042-3:2007 (E) 4 Introduction This European Standard is a type C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When provisions of this type C standard are different from those which are stated in type A or B standards, the pro-visions of this type C standard take precedence over the provisions of the other standards for machines that have been designed and built according to the provisions of this type C standard. IS glass container manufacturing machines within the meaning of this European Standard are machines with sev-eral individual manufacturing sections (Individual Sections = IS) in which the distribution of gobs, the forming proc-ess and the removal of the formed glass container take place automatically.
Each manufacturing section is con-trolled individually, synchronously with the feeding of the glass gob, by an electrical linkage.
Each section can be isolated individually from the gob distributor and shut down. The types of processes performed on the IS machine – see also 3.3 –, the operation names of each part of the process and the names of specific parts of a section are shown in Annex B (informative) and Annex C (informative). When compiling this European Standard it was assumed that: fumes are not a significant hazard at permanent work places because of the natural thermic air-movement in usually designed buildings; due to the heat of the processed material and the need for the use of auxiliary aids, such as tongs, during work in the danger zone of the closing mould, there is typically no significant risk from the closing movement of the mould parts during the normal shaping process of hot glass.
EN 13042-3:2007 (E) 5
1 Scope 1.1 This European Standard applies to the design and installation of IS machines including the gob distributor and machine conveyor. 1.2 This European Standard deals with the significant hazards, hazardous situations and events relevant to IS machines, when they are used as intended and under the conditions foreseeable by the manufacturer (see
Clause 4).
This European Standard specifies the appropriate technical measures to eliminate or reduce risks which can arise from these significant hazards. 1.3 This European Standard does not deal with gob feeders (see EN 13042-1) and handling machines for feed-ing (see EN 13042-2) which are self-standing machines used for the delivery of portions of melted glass to hollow-glass-forming machines such as glass presses (see EN 13042-5). 1.4 This European Standard is not applicable to IS machines which are manufactured before the date of publica-tion of this European Standard by CEN.
EN 13042-3:2007 (E) 6 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies.
For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper limbs EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design EN 574:1996, Safety of machinery — Two-hand control devices — Functional aspects — Principles for design EN 894-3:2000, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 3: Control actuators EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneu-matics EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery — Prevention of unexpected start-up EN 1050:1996, Safety of machinery — Principles for risk assessment EN 1088:1995, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection EN ISO 3746:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure — Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:1995) EN ISO 11204:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission sound pressure levels at the work station and at other specified positions — Method requiring environmental corrections (ISO 11204:1995) EN ISO 11688-1:1998, Acoustics — Recommended practice for the design of low-noise machinery and equip-ment — Part 1: Planning
(ISO/TR 11688-1:1995) EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic termi-nology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003) EN ISO 14122-2:2001, Safety of machinery — Permanent means of access to machinery — Part 2: Working plat-forms and walkways (ISO 14122-2:2001) EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements — (IEC 60204-1:2005)
EN 13042-3:2007 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following ap-ply. 3.1 start phase time between initiation of the manual controls to set an individual section into motion and the beginning of the automatic working cycle
NOTE The time includes the necessary movements into the ground position and the synchronisation with the IS machine 3.2 gob portion of melted glass delivered by a feeder mechanism 3.3 IS machine connected series of individual glass-container-forming units (individual sections) using either press and blow or blow and blow processes and fed with gobs from a central feeder mechanism combined with a gob distributor and including a machine conveyor. NOTE The types of processes performed on the IS machine, the operation names of each part of the process and the names of specific parts of a section are shown in Annex B (informative) and Annex C (informative) 3.4 gob distributor device receiving gobs from the gob feeder and delivering them to the appropriate individual sections 3.5 machine conveyor mechanism for continuous transport of the finished containers from the IS machine 4 List of significant hazards This clause contains the significant hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for IS glass-forming machines with gob distributor and machine conveyor and which require action to eliminate or reduce the risk.
EN 13042-3:2007 (E) 8 Table 1 — List of significant hazards Clause Hazards ( ) = reference number from ta-ble A.1 of EN 1050:1996 Dangerous items Preventive measures: see clause 4 1 Mechanical hazards (1)
4.1.1 Crushing (1.1) 1. moulds opening and closing 2. funnel seating 3. baffle seating 4. invert/revert 5. blow head 6. pusher 7. take-out 8. neck ring 9. interceptor 10. scoop 11. gob distributor 5.2; 5.4; 5.9; 7.2.5 4.1.2 Cutting or severing (1.3) 1. broken glass 5.7 4.1.3 Entanglement (1.4) 1. baffle 2. funnel 3. invert/revert 4. take-out 5. machine conveyor 6. scoop 7. gob distributor 5.2; 5.4; 5.9; 7.2.5
EN 13042-3:2007 (E) 9 Table 1 (concluded) Clause Hazards ( ) = reference number from ta-ble A.1 of EN 1050:1996 Dangerous items Preventive measures: see clause 4.1.4 Drawing-in or trapping (1.5) 1. take-out 2. invert/revert 3. blow head 5.2; 5.4; 5.9; 7.2.4; 7.2.5 4.1.5 Impact (1.6) 1. falling gob 2. invert/revert 3. take-out 4. baffle 5. funnel 6. blow head 7. gob distributor 8. scoop 5.2; 5.4; 5.9.2; 5.11; 5.12; 7.2.4; 7.2.5 4.1.6
Stabbing or puncture (1.7) 1. broken glass 2. glass strands 5.7, 5.9; 7.2.4 4.2 Electrical (2.1; 2.2) 1. direct or indirect contact 5.14; 5.16; 7.2.6 4.3 Thermal, resulting
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