Standard Practice for Inspection of Linings in Operating Flue Gas Desulfurization Systems

SIGNIFICANCE AND USE
Periodic inspections are essential to evaluate lining performance, to detect existing damage potential problems, and to plan scheduled maintenance. The frequency of these inspections may diminish or increase with time depending upon lining performance.
SCOPE
1.1 This practice describes procedures for conducting inspections of the conditions of various linings in operating Flue Gas Desulfurization (FGD) system components.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific hazard statements, see Section 8.

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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D4619 − 12
Standard Practice for
Inspection of Linings in Operating Flue Gas Desulfurization
1
Systems
This standard is issued under the fixed designation D4619; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
3
1. Scope 2.2 SSPC Standards:
SSPC-PA2 Measurement of Dry Paint Thickness with Mag-
1.1 This practice describes procedures for conducting in-
netic Gages
spections of the conditions of various linings in operating Flue
SSPC-VIS 2 Standard Method of Evaluating Degree of
Gas Desulfurization (FGD) system components.
Rusting on Painted Steel Surfaces
1.2 This standard does not purport to address all of the
3. Significance and Use
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
3.1 Periodic inspections are essential to evaluate lining
priate safety and health practices and determine the applica-
performance,todetectexistingdamagepotentialproblems,and
bility of regulatory limitations prior to use. For specific hazard
to plan scheduled maintenance. The frequency of these inspec-
statements, see Section 8.
tions may diminish or increase with time depending upon
lining performance.
2. Referenced Documents
2
4. Recordkeeping
2.1 ASTM Standards:
C805 Test Method for Rebound Number of Hardened Con-
4.1 Lining condition will depend on the operating condi-
crete
tions experienced by the lining systems. Records of these
C856 Practice for Petrographic Examination of Hardened
conditions that are maintained by the owner/operator should be
Concrete
evaluated for potential effects upon the linings. These may
D610 Practice for Evaluating Degree of Rusting on Painted include:
Steel Surfaces
4.1.1 Dates of lining installation and initial operation,
D714 Test Method for Evaluating Degree of Blistering of
4.1.2 Solution/gas temperatures in lined components,
Paints
4.1.3 Solution/gas chemistry (pH, composition),
D2240 Test Method for Rubber Property—Durometer Hard-
4.1.4 Start up/shut down dates,
ness
4.1.5 Gas velocities and particulate loading, and
D4541 Test Method for Pull-Off Strength of Coatings Using
4.1.6 Ambient conditions.
Portable Adhesion Testers
4.2 Any known change in the process criteria or modifica-
D6677 Test Method for Evaluating Adhesion by Knife
tions of the physical design shall be identified and dated.
D7091 Practice for Nondestructive Measurement of Dry
4.3 All past history pertaining to the lining systems should
Film Thickness of Nonmagnetic Coatings Applied to
be available during the inspection process. They may include:
Ferrous Metals and Nonmagnetic, Nonconductive Coat-
ings Applied to Non-Ferrous Metals 4.3.1 Copies of existing lining specifications and installa-
tion procedures.
4.3.2 Quality control documents of the existing lining in-
stallation.
1
This practice is under the jurisdiction of ASTM Committee D33 on Protective
Coating and Lining Work for Power Generation Facilities and is the direct 4.3.3 Copies of previous inspection reports.
responsibility of Subcommittee D33.09 on Protective Lining for FGD Systems.
4.3.4 Documentation pertaining to any maintenance of ex-
Current edition approved Feb. 1, 2012. Published February 2012. Originally
isting lining systems.
approved in 1986. Last previous edition approved in 2004 as D4619 – 96 (2004).
DOI: 10.1520/D4619-12.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
3
Standards volume information, refer to the standard’s Document Summary page on Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor,
the ASTM website. Pittsburgh, PA 15222-4656, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
D4619 − 12
5. Inspection Team 7.1.2 Lighting—Sufficient lighting shall be provided to as-
sure general lighting of the overall area plus localized high
5.1 The owner/operator should select a team of experienced
intensity lights for close visual observation or taking of
personnel to conduct the inspection. Personnel representing the
photographs, or both. The lighting fixtures shall be equipped
following may be included:
with a safety guard to minimize breakage and injury.
5.1.1 Owner’s representative,
7.1.3 Access to Lining Surfaces—The access equipment
5.1.2 Lining manufacturer,
must meet all safety requirements of OSHA and the owner/
5.1.3 Lining applicator,
operator. The equipment must be capable of p
...

This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:D4619–96(Reapproved2004) Designation:D4619–12
Standard Practice for
Inspection of Linings in Operating Flue Gas Desulfurization
1
Systems
This standard is issued under the fixed designation D4619; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This practice describes procedures for conducting inspections of the conditions of various linings in operating Flue Gas
Desulfurization (FGD) system components.
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use. For specific hazard statements, see Section 78.
2. Referenced Documents
2
2.1 ASTM Standards:
C805 Test Method for Rebound Number of Hardened Concrete
C856 Practice for Petrographic Examination of Hardened Concrete
D610 Practice for Evaluating Degree of Rusting on Painted Steel Surfaces
D714 Test Method for Evaluating Degree of Blistering of Paints
D2240 Test Method for Rubber PropertyDurometer Hardness
D4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion Testers
D6677 Test Method for Evaluating Adhesion by Knife
D7091 Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to Ferrous Metals
and Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous Metals
3
2.2 SSPC Standards:
SSPC-PA 2 Measurement of Dry Paint Thickness with Magnetic Gages
SSPC-VIS 2 Standard Method of Evaluating Degree of Rusting on Painted Steel Surfaces
3. Significance and Use
23.1 Periodic inspections are essential to evaluate lining performance, to detect existing damage potential problems, and to plan
scheduled maintenance. The frequency of these inspections may diminish or increase with time depending upon lining
performance.
3.4. Recordkeeping
34.1 Lining condition will depend on the operating conditions experienced by the lining systems. Records of these conditions
that are maintained by the owner/operator should be evaluated for potential effects upon the linings. These may include:
34.1.1 Dates of lining installation and initial operation,
34.1.2 Solution/gas temperatures in lined components,
34.1.3 Solution/gas chemistry (pH, composition),
34.1.4 Start up/shut down dates,
3.1.5Gas4.1.5 Gas velocities and particulate loading, and
34.1.6 Ambient conditions.
3.2Any4.2 Any known change in the process criteria or modifications of the physical design shall be identified and dated.
3.3All4.3 All past history pertaining to the lining systems should be available during the inspection process. They may include:
1
This practice is under the jurisdiction ofASTM Committee D33 on Protective Coating and Lining Work for Power Generation Facilities and is the direct responsibility
of Subcommittee D33.09 on Protective Lining for FGD Systems.
Current edition approved Jan.Feb. 1, 2004.2012. Published January 2004.February 2012. Originally approved in 1986. Last previous edition approved in 19962004 as
D4619 – 96 (2004). DOI: 10.1520/D4619-96R04.10.1520/D4619-12.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book ofASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh, PA 15222-4656, http://www.sspc.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1

---------------------- Page: 1 ----------------------
D4619–12
34.3.1 Copies of existing lining specifications and installation procedures.
34.3.2 Quality control documents of the existing lining installation.
34.3.3 Copies of previous inspection reports.
34.3.4 Documentation pertaining to any maintenance of existing lining systems.
4.Inspection Team
4.1The owner/operator should select a team of experienced personnel to conduct the inspection. Personnel representing the
following may be included:
4.1.1Owner’s representative,
4.1.2Lining manufacturer,
4.1.3Lining applicator,
4.1.4Equipment designer,
4.1.5Architect engineer,
4.1.6Third party inspectors, and
4.1.7
...

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