ASTM F457-94(1999)
(Test Method)Standard Test Method for Speed and Distance Calibration of a Fifth Wheel Equipped With Either Analog or Digital Instrumentation
Standard Test Method for Speed and Distance Calibration of a Fifth Wheel Equipped With Either Analog or Digital Instrumentation
SCOPE
1.1 This test method covers the determination of vehicle speed and cumulative distance traveled using a device termed a fifth wheel and using appropriate associated instrumentation.
1.2 This test method also describes the calibration technique applicable to digital or analog speed and distance measurement systems employing a fifth wheel.
1.3 The values stated in SI (millimeter-kilogram) units are to be regarded as the standard.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. For specific precautionary statements, see Section 6.
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Designation:F457–94 (Reapproved 1999)
Standard Test Method for
Speed and Distance Calibration of a Fifth Wheel Equipped
With Either Analog or Digital Instrumentation
This standard is issued under the fixed designation F 457; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 3.4 Fifth wheel calibration is performed by operating the
device at a fixed speed over a known distance and comparing
1.1 This test method covers the determination of vehicle
the speed and distance readout to a known speed and distance.
speed and cumulative distance traveled using a device termed
a fifth wheel and using appropriate associated instrumentation.
4. Significance and Use
1.2 Thistestmethodalsodescribesthecalibrationtechnique
4.1 This test method may be used for calibration of speed
applicable to digital or analog speed and distance measurement
and distance measurement systems used on tire test vehicles
systems employing a fifth wheel.
and tire test trailers, or any land-based vehicle that contacts the
1.3 The values stated in SI (millimeter-kilogram) units are
road and which uses a trailing-wheel system for measurement
to be regarded as the standard.
of speed and distance. This test method applies only to hard,
1.4 This standard does not purport to address all of the
dry, smooth surfaces and is not accurate for highly curved
safety concerns, if any, associated with its use. It is the
vehicle paths. This test method does not encompass optical
responsibility of the user of this standard to establish appro-
types of devices.
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use. For specific
5. Apparatus
precautionary statements, see Section 6.
5.1 Fifth Wheel—The fifth-wheel assembly shall be of
2. Referenced Documents sufficient mechanical integrity to withstand long periods of
sustained operation with minimal maintenance. The wheel
2.1 ASTM Standards:
vertical pivot assembly shall be sufficient to permit directional
F 1082 Practice for Tires—Determining Precision for Test
2 changes without inducing lateral skidding of the fifth-wheel
Method Standards
tire. The fifth-wheel assembly shall be equipped with a
3. Summary of Test Method suspension capable of minimizing bounce and wheel hop, due
to roadway irregularities, to the extent necessary to ensure
3.1 Vehicle speed and distance determinations are made by
measurement accuracy. The wheel shall be equipped with a
use of a fifth wheel, signal transducer(s), and compatible
suitable tire, preferably of a straight-ribbed design. The tires
display devices.
shall have a minimum (new) size of 349–37 (16 3 1 ⁄8). Tire
3.2 The fifth wheel assembly and signal transducer(s) are
and wheel shall be balanced statically each time the tire is
attached to the vehicle or the test trailer so that the fifth wheel
replaced.
remains in contact with the normal roadway surface while the
5.2 Instrumentation—Fifth-wheel systems shall be
equipment is in motion. The rotation of this wheel is detected
equipped with either analog or digital instrumentation for
in a suitable manner and is translated into measurements of
determining wheel rotation. Suitable readouts shall be pro-
vehicle speed and distance with auxiliary equipment.
vided.
3.3 The speed is to be communicated to the vehicle operator
5.2.1 Analog Instrumentation:
at all times, and should be visible without undue distraction or
5.2.1.1 Generator (tachometer)—The generator shall be
a requirement for physical movement on the part of the
coupled to the fifth wheel to produce an electrical output
operator.
proportional to the angular velocity (converted into linear
velocity expressed in km/h (mph)) of the fifth wheel. The
generator output shall be continuously proportional to the
This test method is under the jurisdiction of ASTM Committee F09 on Tires
and is the direct responsibility of Subcommittee F09.10 on Equipment, Facilities,
rotational velocity within the required tolerance. The generator
and Calibration.
output shall be biased after engineering unit conversion by an
Current edition approved Feb. 15, 1994. Published May 1994. Originally
amount less than or equal to 0.5 % of the converted speed, or
published as F 457 – 76. Last previous edition F 457 – 86.
Annual Book of ASTM Standards, Vol 09.02. 0.3 km/h (0.2 mph), whichever is greater. The generator
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
F457
response to changes in speed shall not exceed 0.5 s throughput. 5.3 Tire Pressure, to be accurate to 3 kPa (0.5 psi).
Generator operation shall not be degraded by direct or con- 5.4 Stopwatch (required only for analog instrumented fifth
densed moisture, road film, petroleum residue, dust, salt, or wheel).
other environmental contaminates and ambient temperature
6. Safety Precautions
extremes.
6.1 Fifth-wheelassembliesshallbeinspectedperiodicallyto
5.2.1.2 Speed Readout— The display shall measure the
assure security of attachment. A safety chain is recommended
generator output and display the output as kilometres per hour
to prevent loss under extreme operating conditions. Wheel
(miles per hour). The generator output readout shall be
assemblies should not be subjected to undue side forces, or
equippedwithalowpassactivefilterthatwillreducetheripple
other conditions that may either impair accuracy or present a
output of the generator to less than or equal to 1 % of the
hazard to adjacent vehicles.
measured signal or 0.8 km/m (0.5 mph) peak to peak, which-
ever is greater. The maximum propagation delay of the
7. Calibration Procedure
filter/readout combination shall not exceed 0.5 s. The readout
7.1 Since analog instrumentation measures fifth-wheel an-
shall be biased to an amount less than or equal to 1.0 % of the
gular velocity and digital instrumentation measures angular
true speed, 0.5 km/h (0.3 mph), whichever is greater.
displacement, follow different calibration procedures for each
5.2.1.3 Distance Readout—The distance measuring device
system. In either case, accomplish calibration by adjustments
shall consist of a counter actuated by the fifth wheel with an
of electronics rather than tire pressure or other mechanical
output of at least 31 counts per metre (10 counts per foot).
means.Adjustment of tire pressure may affect the dynamics of
Distance traveled is calculated by multiplying the distance per
the fifth-wheel suspension and may disrupt optimum tire-road
pulse by the number of pulses indicated. The count shall be
contact. However, small tire inflation pressure changes less
restorable to zero and possess sufficient digit capacity to
than 5 psi may be used for small recalibration adjustments.
minimize the need for recycling the count during testing. The
7.2 Fifth-Wheel Preparation:
analog integration of an electrical generator signal to yield a
7.2.1 Install the fifth wheel according to the manufacturer’s
distance measurement is not recommended. The distance
instructions and as near as possible to the mid-track position of
measuringdeviceshallhaveacapabilityofaresolutionof8cm
the vehicle.
(3 in.).
7.2.2 Adjust the fifth-wheel tire pressure to the manufactur-
5.2.2 Digital Instrumentation:
er’s specification.
5.2.2.1 Transducer—The digital transducer shall produce a
7.2.3 It is common practice that the fifth wheel be prepared
periodic electrical signal whose period is some integer fraction
for testing by running at least 8 km (5 miles) at approximately
of the revolution rate of the fifth wheel, and there shall be a
64 km/h (40 mph) immediately before use. Normal travel in
minimum of ten signal counts per 0.3 m (1 ft) of travel of the
preparation for calibration fulfills this requirement.
fifth wheel along the vehicle path. The transducer shall be
7.3 Analog Calibration—The ultimate accuracy of speed
capable of providing the periodic electrical signals at speeds
measurements is determined principally by the accuracy to
from zero to the maximum speed necessary for the test being
which the speed per volt or current calibration can be estab-
conducted. Transducer operation shall not be degraded by
lished and how constant this calibration remains over the range
direct or condensed moisture, road film, petroleum residue,
of speed and over time. The accuracy of the distance measure-
dust, salt, or other environmental contaminates and ambient
ment is dependent primarily upon the accuracy to which the
temperature extremes.
distance traveled per revolution of the fifth wheel can be
5.2.2.2 Distance Readout—The distance display presented
determined. The number of fifth wheel revolutions should be
to the operator shall consist of a digital number representing
determinable to 60.1 revolution in 0.8 km (0.5 mi) distance,
the distance traveled. The use of analog integration is not
measured with a NIST method (or ASTM or SAE method).
recommended unless equipment adjustments can be main-
This calibration should be accomplished by adjustments of
tained within the tolerances stated below, over the expected
electronics rather than tire pressure or other mechanical means.
ambient temperature range. The distance measuring device
Adjustmentoftirepressuremayaffectthedynamicsofthefifth
shall have a capability of a resolution of 0.0766 0.038 m (0.25
wheel suspension and may disrupt optimum t
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