Standard Specification for Copper-Clad Aluminum Bar for Electrical Purposes (Bus Bar)

ABSTRACT
This specification covers the manufacturing and testing requirements for copper clad aluminum rectangular bar for electrical (bus) applications. Six classes of copper-clad aluminum bar are covered:
SCOPE
1.1 This specification covers copper clad aluminum rectangular bar for electrical (bus) applications.  
1.2 Six classes of copper-clad aluminum bar are covered as follows:
Class 20A—Nominal 20 volume % copper, annealed.
Class 25A—Nominal 25 volume % copper, annealed.
Class 30A—Nominal 30 volume % copper, annealed.
Class 20H—Nominal 20 volume % copper, hard-worked.
Class 25H—Nominal 25 volume % copper, hard-worked.
Class 30H—Nominal 30 volume % copper, hard-worked.  
1.3 The values stated in inch-pound units are to be regarded as the standard, except for resistivity and density, where the SI units are the standard. The values given in parentheses are for information only.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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Publication Date
30-Sep-2023
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ASTM B1005-17(2023) - Standard Specification for Copper-Clad Aluminum Bar for Electrical Purposes (Bus Bar)
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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: B1005 − 17 (Reapproved 2023)
Standard Specification for
Copper-Clad Aluminum Bar for Electrical Purposes (Bus
1
Bar)
This standard is issued under the fixed designation B1005; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope E3 Guide for Preparation of Metallographic Specimens
E8/E8M Test Methods for Tension Testing of Metallic Ma-
1.1 This specification covers copper clad aluminum rectan-
terials
gular bar for electrical (bus) applications.
E29 Practice for Using Significant Digits in Test Data to
1.2 Six classes of copper-clad aluminum bar are covered as
Determine Conformance with Specifications
follows:
E290 Test Methods for Bend Testing of Material for Ductil-
Class 20A—Nominal 20 volume % copper, annealed.
ity
Class 25A—Nominal 25 volume % copper, annealed.
Class 30A—Nominal 30 volume % copper, annealed.
3. Terminology
Class 20H—Nominal 20 volume % copper, hard-worked.
3.1 Definitions—Refer to Terminology B354 for definition
Class 25H—Nominal 25 volume % copper, hard-worked.
of product terms used in this specification.
Class 30H—Nominal 30 volume % copper, hard-worked.
4. Ordering Information
1.3 The values stated in inch-pound units are to be regarded
as the standard, except for resistivity and density, where the SI
4.1 Orders for materials to this specification shall include
units are the standard. The values given in parentheses are for
the following information:
information only.
4.1.1 This specification designation (which includes the
1.4 This international standard was developed in accor- number, the year, and the revision letter, if applicable),
4.1.2 Quantity in weight or pieces,
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the 4.1.3 Classes, (see 1.2),
4.1.4 Edge contour (Section 12),
Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical 4.1.5 Cross-Sectional Dimensions: Thickness and Width
Barriers to Trade (TBT) Committee. (Section 13),
4.2 Additionally, orders for material to this specification
2. Referenced Documents
shall include the following information when required by the
2.1 The following documents of the issue in effect on date
purchaser:
of material purchase form a part of this specification to the
4.2.1 Whether witness of inspection by the purchaser’s
extent referenced herein:
representative is required prior to material shipment (Section
2
15),
2.2 ASTM Standards:
4.2.2 Whether certification is required (Section 17),
B193 Test Method for Resistivity of Electrical Conductor
4.2.3 Whether an alternative tensile sampling selection
Materials
procedure is acceptable (Section 7).
B354 Terminology Relating to Uninsulated Metallic Electri-
cal Conductors
5. Manufacture
5.1 The products covered by this specification shall consist
1
of a solid core of aluminum with a continuous outer copper
This specification is under the jurisdiction of ASTM Committee B01 on
Electrical Conductors and is the direct responsibility of Subcommittee B01.06 on
layer bonded to the core throughout and shall be of such quality
Bi-Metallic Conductors.
that the resulting products comply with the requirements in this
Current edition approved Oct. 1, 2023. Published October 2023. Originally
specification.
approved in 2017. Last previous edition approved in 2017 as B1005 – 17. DOI:
10.1520/B1005-17R23.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 6. Quality Assurance
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
6.1 Responsibility for Inspection and Tests—Unless other-
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. wise specified in the contract or purchase order, the producer is
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1

---------------------- Page: 1 ----------------------
B1005 − 17 (2023)
TABLE 2 The Diameter of the Bending Cylinder
responsible for the performance of all inspection and test
requirements specified herein. The producer may use his own Thickness, Bending Diameter
in. (mm) in. (mm)
or any other suitable facilities for the performance of the
<0.394 (10.0) 0.623 (16)
inspection and test requirements specified herein, unless dis-
$0.394 (10.0) 1.260 (32)
approved by the purchaser in the order or at the time of contract
sign
...

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