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ASTM D4228-99(2005)

(Practice)

Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces

Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces

SCOPE
1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to steel surfaces including those in safety-related areas in a nuclear facility.
1.2 Variations or simplifications of the practice set forth herein may be appropriate for special coating work such as maintenance or qualifications of equipment suppliers shop personnel. It is not the intent of this practice to mandate a singular basis for all qualifications.
1.3 Evaluation of the coating applicator being qualified in accordance with this practice, shall be by qualified agents as specified in . Reports shall be prepared as specified in Section , and certification as specified in Section .
1.4 It is the intent of this practice to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment.
1.5 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
31-Aug-2005
ICS
87.020 - Paint coating processes
Technical Committee
D33 - Protective Coating and Lining Work for Power Generation Facilities
Drafting Committee
D33.05 - Application and Surface Preparation
Current Stage
Ref Project

Relations

Replaces
ASTM D4228-99 - Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces
Effective Date
01-Sep-2005
Replaced By
ASTM D4228-05 - Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces
Effective Date
01-Dec-2005
Referred By
ASTM D3843-16(2021)e1 - Standard Practice for Quality Assurance for Protective Coatings Applied to Nuclear Facilities
Effective Date
01-Sep-2005
Referred By
ASTM D5144-08(2021) - Standard Guide for Use of Protective Coating Standards in Nuclear Power Plants
Effective Date
01-Sep-2005
Referred By
ASTM D4538-21 - Standard Terminology Relating to Protective Coating and Lining Work for Power Generation Facilities
Effective Date
01-Sep-2005

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ASTM D4228-99(2005) - Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel SurfacesASTM D4228-99(2005) - Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces
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ASTM D4228-99(2005) - Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D 4228 – 99 (Reapproved 2005)
Standard Practice for
Qualification of Coating Applicators for Application of
Coatings to Steel Surfaces
This standard is issued under the fixed designation D 4228; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope sufficient experience in the practical application and evaluation
of coatings applied to steel surfaces of a nuclear facility.
1.1 This practice provides a standard qualifying method for
2.1.3 governing documents, n—technical specifications,
coating applicators to verify their proficiency and ability to
jobsite procedures, and reference documents.
attain the required quality for application of specified coatings
to steel surfaces including those in safety-related areas in a
3. Application of Coatings
nuclear facility.
3.1 This practice requires the coating applicator to apply the
1.2 Variations or simplifications of the practice set forth
specified coating in conformance to the governing documents
herein may be appropriate for special coating work such as
to a test panel similar to that detailed in Fig. 1. A physical test
maintenance or qualifications of equipment suppliers shop
area may be selected by the owner/representative.The test area
personnel. It is not the intent of this practice to mandate a
shall simulate job conditions and acceptance criteria shall be
singular basis for all qualifications.
the specification requirement. This panel is typical of the panel
1.3 Evaluation of the coating applicator being qualified in
used for qualification, and may be modified to suit site
accordance with this practice, shall be by qualified agents as
configurations.
specified in 4.1. Reports shall be prepared as specified in
3.2 This practice requires the coating applicator to perform
Section 5, and certification as specified in Section 6.
the application using the proper technique and application
1.4 It is the intent of this practice to judge only the ability of
equipment consistent with the specified coating materials.
the coating applicator to apply specified coatings with the
3.3 The surfaces of the test panel shall be prepared in
proper tools and equipment.
accordance with the governing documents.
1.5 The values stated in inch-pound units are to be regarded
3.4 Place the test panel approximately 12 in. (305 mm)
as the standard. The values given in parentheses are for
above ground level and at approximately 30° from the vertical
information only.
plane, with the complex side up.This will simulate the types of
1.6 This standard does not purport to address all of the
difficult coating situations encountered by coating applicators.
safety concerns, if any, associated with its use. It is the
3.5 The coating applicator shall demonstrate his ability to
responsibility of the user of this standard to establish appro-
apply the specified coating to a uniform dry-film thickness in
priate safety and health practices and determine the applica-
accordance with the governing documents, as evaluated by the
bility of regulatory limitations prior to use.
qualifying agents.
2. Terminology 3.6 Allow required drying as prescribed by the governing
documents prior to taking the dry-film thickness reading of the
2.1 Definitions:
applied coating. If a coating system specified requires a primer,
2.1.1 coating applicator, n—an individual who has worked
intermediate, and finish coat, treat each coat as a separate
in the painting trade sufficiently long enough to master the use
application, allowing a specified drying time before inspecting
of all applicable tools and the materials being applied.
each completed coat.
2.1.2 qualifying agents, n—the designated representatives
3.7 The coating applicator shall be provided with the
of the owner or of the coating organization, or both, who have
following:
3.7.1 Information regarding the specified coating materi-
al(s), including wet and dry film thickness required, and all
This practice is under the jurisdiction of ASTM Committee D33 on Protective
otherinformationcontainedinthegoverningdocumentsforthe
Coating and Lining Work for Power Generation Facilities and is the direct
coating system being applied.
responsibility of Subcommittee D33.05 on Application and Surface Preparation.
3.7.2 Coating materials properly mixed in accordance with
Current edition approved Sept. 1, 2005. Published September 2005. Originally
approved in 1983. Last previous edition approved in 1999 as D 4228 – 99. the governing documents and ready for application.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D 4228 – 99 (2005)
4.3 The qualifying agents shall have a wet-film gage of the
sametypeusedbythecoatingapplicator,aswellasacalibrated
...

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ABSTRACT
This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to concrete surfaces including those in safety-related areas in a nuclear facility. Variations or simplifications of the practice may be appropriate for special coating work such as maintenance. This practice does not intend to mandate a singular basis for all qualifications. It intends to judge only the ability of the coating applicator to apply specified coatings with the proper tools and equipment. This practice requires the coating applicator perform the application using the proper technique and application equipment. The surfaces of the concrete test area shall be prepared as prescribed. The coating applicator shall demonstrate the ability to apply the specified coating to the prescribed uniform dry film thickness Evaluation of the coating application, reports preparation, and qualifications shall conform to this practice.
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1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to concrete surfaces including those in safety-related areas in a nuclear facility.  
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ASTM D4228-05(2023)(Practice)
Standard Practice for Qualification of Coating Applicators for Application of Coatings to Steel Surfaces

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This practice provides a qualifying method to verify the proficiency and ability of coating applicators to attain the required quality for application of specified coatings to steel surfaces given the proper tools and equipment. The coating applicator shall be provided with information on the specified coating material and with coating materials properly mixed and ready for application, necessary equipment for application of the specified coating, miscellaneous materials for cleaning the equipment, a practice area, all necessary safety equipment, and thickness gage. The coating applicator shall then be required to demonstrate his ability to apply the specified coating on a test panel using the proper technique and application equipment. The evaluation of the coating applicator shall be made by two qualifying agents, only one of which can be production related. Qualifying agents shall inspect the finished surface and shall verify that it conforms to the requirements specified.
SCOPE
1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to steel surfaces including those in safety-related areas in a nuclear facility.  
1.2 Variations or simplifications of the practice set forth herein may be appropriate for special coating work such as maintenance or qualifications of equipment suppliers shop personnel. It is not the intent of this practice to mandate a singular basis for all qualifications.  
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1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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This practice provides a criteria guide and procedural method to assist utility owners, architects, engineers, constructors, and other selection agencies in determining the overall qualifications of a coating contractor to execute coating work for the primary containment and other safety-related facilities of light-water nuclear power plants. The qualification criteria and requirements address the essential basic capability of a contractor to execute nuclear coating work. The evaluation procedures contained herein are designed to be adaptive to detailed final qualification processes. Variation or simplification of the practice is appropriate for non safety-related areas of nuclear power plants, fossil fueled facilities, and other industrial projects. The nine evaluation categories, which detail the specific data to be provided by the contractor as essential to determining qualification status, are as follows: (1) personnel employed; (2) work experience; (3)equipment inventory; (4) quality assurance/control; (5) training and supervisory program; (6) safety program; (7) production/cost control report; (8) financial capability; and (9) current and projected performance capability. In addition, a tenth untitled category has been provided on the evaluation work for inclusion of other information pertinent to a specific project.
SCOPE
1.1 This practice provides a criteria guide and procedural method to assist utility owners, architects, engineers, constructors, and other selection agencies in determining the overall qualifications of a coating contractor to execute coating work for the primary containment and other safety-related facilities of light-water nuclear power plants.  
1.2 The qualification criteria and requirements address the essential basic capability of a contractor to execute nuclear coating work. Obviously, the specific capability to execute those requirements unique to a given project must also be carefully considered. The evaluation procedure contained in this practice is designed to be adaptive to this detailed final qualification process. Variation or simplification of the practice is appropriate for non safety-related areas of nuclear power plants, fossil fueled facilities, and other industrial projects.  
1.3 The overall capability of a contractor to successfully execute the varied and complex requirements of nuclear coating work is dependent upon competency in a variety of essential categories.  
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4.1 The requirements of this guide apply to personnel who perform coating and lining work inspection during (1) fabrication, (2) receipt of items at the construction site, (3) construction, (4) pre-operational and startup testing, and (5) operational phases of nuclear facilities.  
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SCOPE
1.1 This guide delineates the requirements for development of procedures for the qualification and certification of personnel who perform inspection of coating and lining work. Establishment of qualification requirements to verify conformance to specified requirements for nuclear facility coating and lining work is necessary to assure satisfactory performance of the inspections and to avoid compromising safety-related coating systems.  
1.2 The intent of this guide is to provide a uniform interpretation of the requirements in ANSI/ASME N45.2.6 or ANSI/ASME NQA-1 as applicable, for the inspection of coating and lining work in nuclear facilities.  
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Note 1: Testing of Coatings—Quality control tests of coatings are frequently desirable, and these generally consist of exposures, with or without paint, to salt spray, humidity, or natural environments, with suitable procedures for assessing the degree of breakdown suffered after fixed time intervals. It is recommended that quality control tests of coatings shall be made as far as possible with high-purity material (for example AZ31A alloy),2 the inherent corrosion rate of which is relatively consistent from batch to batch and that precautions shall be taken to remove surface contamination before coatings are applied. Such contamination shall be removed by acid pickling to a depth of at least 0.001 in. (25 μm) per side.  
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SCOPE
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This guide covers three levels of physical product standards (preparation, maintenance, and distribution) for color or geometric appearance, or both, of coatings commonly used in the coatings industry. Described here is terminology to describe each level, and techniques for generating and caring for standards. Product standards are the only standards by which products should be accepted or rejected for color or appearance. A master standard is generated from the concept color submitted by the customer. Duplicate master standards, when needed, are generated from the master standard. Working standards are generated from a duplicate master standard. They are used in the laboratory or on the production line to accept or reject the color or appearance of coatings. After initial generation, product standards must be maintained to ensure they remain valid. This guide considers the characteristics of product standards, factors to be considered in their creation, and factors to be considered in their replacement.
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5.1 High quality physical product standards for color or appearance are the keystone of a successful color control program. Standards are often grouped into three major categories: product standards, intermediate production control standards, and instrument standards. This guide deals only with physical product standards. Some instrument-based color control programs use “numerical standards,” derived from instrumental measurements of a physical product standard.
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4.1 This test method will provide differentiation between types of coatings for acid and motor resistance providing the coating is applied in a uniform continuous film with a specified film thickness.
SCOPE
1.1 This test method covers the evaluation of the mortar and acid resistance of clear protective coating factory applied to extruded aluminum substrates.  
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1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.4 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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ASTM D5066-91(2023)(Test Method)
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5.1 This test method is specifically directed at the spray painting of automobile car and light duty truck bodies. The general principles are applicable to the painting of other automotive parts.  
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SCOPE
1.1 This test method covers procedures for determination of the transfer efficiency (using a weight method) under production conditions for in-plant spray application of automotive paints as outlined in Section 18 of EPA 450/3-88-018.  
1.2 The transfer efficiency is calculated from the weight of the paint solids sprayed and that deposited on the painted part. The recommended approach involves painting the part directly. Also described is an alternative approach for painting parts covered with aluminum foil.  
1.3 The values stated in SI units are to be regarded as the standard. The values given in parentheses are for information only.  
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use. Specific hazard statements are given in 10.1.8.1.  
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1.1 This practice provides a standard qualifying method for coating applicators to verify their proficiency and ability to attain the required quality for application of specified coatings to concrete surfaces including those in safety-related areas in a nuclear facility.  
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1.7 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

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