Standard Specification for Parts Machined from Polychlorotrifluoroethylene (PCTFE) and Intended for General Use

SCOPE
1.1 This specification is intended to be a means of calling out finished machined parts ready for commercial use.
1.2 This specification establishes requirements for parts machined from unplasticized, 100 % polychlorotrifluoroethylene (PCTFE) homopolymers.
1.3 This specification does not cover parts machined from PCTFE copolymers, PCTFE film or tape less than 0.25-mm [0.010-in.] thick, or modified PCTFE (containing pigments or plasticizers).
1.4 This specification allows for parts containing regrind and recycled material.
1.5 The specification does not cover PCTFE parts used in aerospace applications involving storage and handling of oxygen media, air media, inert media, and certain reactive media (specifically ammonia, gaseous hydrogen, and liquid hydrogen), in which dimensional stability, high molecular weight, molecular weight retention, and crystallinity control are important considerations. For aerospace grade, machined PCTFE parts, use Specification D 7194.
1.6 ApplicationPCTFE parts covered by this specification are made of 100 % PCTFE resin, free of plasticizers, fillers, or other additives. The parts meet specific physical characteristics appropriate for their end use, and are typically used in applications requiring good electrical properties or resistance to aggressive chemical media. General purpose PCTFE parts include seals, gaskets, valve and pump parts (cryogenic and noncryogenic), translucent tubing, sight glasses, flowmeter tubes, heavy-walled solid pipes and fittings, gears, cams, bearings, laboratory ware, circuit boards, electrical connector covers and switches, radome covers, and a variety of other stock shapes. They are removed and replaced during normal maintenance procedures. The parts also experience static or dynamic mechanical loading, and temperatures ranging from cryogenic to temperatures at or above the glass transition temperature, Tg = 55C [131F].Note 1
Quick-quenched PCTFE will potentially exhibit dimensional relaxation in the vicinity of Tg.Note 2
Although no recommendations are made regarding the limiting upper use temperature of PCTFE, the heat deflection temperature of PCTFE as determined by Test Method D 648 is 126C [259F].
1.7 The values stated in SI units are to be regarded as standard. The values in brackets are for information only.
The following precautionary caveat pertains only to the test methods portion, Section , of this specification:This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.Note 3
There is no equivalent ISO standard.

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ASTM D7211-05 - Standard Specification for Parts Machined from Polychlorotrifluoroethylene (PCTFE) and Intended for General Use
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D 7211 – 05
Standard Specification for
Parts Machined from Polychlorotrifluoroethylene (PCTFE)
and Intended for General Use
This standard is issued under the fixed designation D 7211; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
NOTE 2—Although no recommendations are made regarding the limit-
1. Scope
ing upper use temperature of PCTFE, the heat deflection temperature of
1.1 This specification is intended to be a means of calling
PCTFE as determined by Test Method D 648 is 126°C [259°F].
out finished machined parts ready for commercial use.
1.7 The values stated in SI units are to be regarded as
1.2 This specification establishes requirements for parts
standard. The values in brackets are for information only.
machined from unplasticized, 100 % polychlorotrifluoroethyl-
1.8 The following precautionary caveat pertains only to the
ene (PCTFE) homopolymers.
test methods portion, Section 11, of this specification:This
1.3 This specification does not cover parts machined from
standard does not purport to address all of the safety concerns,
PCTFE copolymers, PCTFE film or tape less than 0.25-mm
if any, associated with its use. It is the responsibility of the user
[0.010-in.] thick, or modified PCTFE (containing pigments or
of this standard to establish appropriate safety and health
plasticizers).
practices and determine the applicability of regulatory limita-
1.4 This specification allows for parts containing regrind
tions prior to use.
and recycled material.
1.5 The specification does not cover PCTFE parts used in
NOTE 3—There is no equivalent ISO standard.
aerospace applications involving storage and handling of
2. Referenced Documents
oxygen media, air media, inert media, and certain reactive
media (specifically ammonia, gaseous hydrogen, and liquid
2.1 ASTM Standards:
hydrogen), in which dimensional stability, high molecular D 621 Test Methods for Deformation of Plastics Under
weight, molecular weight retention, and crystallinity control
Load
are important considerations. For aerospace grade, machined D 648 Test Method for Deflection Temperature of Plastics
PCTFE parts, use Specification D 7194.
Under Flexural Load in the Edgewise Position
1.6 Application—PCTFE parts covered by this specification D 792 TestMethodsforDensityandSpecificGravity(Rela-
are made of 100 % PCTFE resin, free of plasticizers, fillers, or tive Density) of Plastics by Displacement
other additives.The parts meet specific physical characteristics
D 883 Terminology Relating to Plastics
appropriate for their end use, and are typically used in D 1430 Classification System for Polychlorotrifluoroethyl-
applications requiring good electrical properties or resistance
ene (PCTFE) Plastics
to aggressive chemical media. General purpose PCTFE parts D 1600 Terminology for Abbreviated Terms Related to
include seals, gaskets, valve and pump parts (cryogenic and
Plastics
noncryogenic), translucent tubing, sight glasses, flowmeter D2117 Test Methods for Melting Point of Semicrystalline
tubes, heavy-walled solid pipes and fittings, gears, cams,
Polymers by the Hot Stage Microscopy Method
bearings, laboratory ware, circuit boards, electrical connector D 4591 Test Method for Determining Temperature and
covers and switches, radome covers, and a variety of other
Heats of Transitions of Fluoropolymers by Differential
stock shapes. They are removed and replaced during normal Scanning Calorimetry
maintenance procedures. The parts also experience static or
D 7194 Specification for Aerospace Parts Made from Poly-
dynamic mechanical loading, and temperatures ranging from chlorotrifluoroethylene (PCTFE)
cryogenic to temperatures at or above the glass transition
3. Terminology
temperature, T = 55°C [131°F].
g
3.1 Definitions—Terms are defined in accordance with Ter-
NOTE 1—Quick-quenched PCTFE will potentially exhibit dimensional
minologies D 883 and D 1600 unless listed below.
relaxation in the vicinity of T .
g
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
This specification is under the jurisdiction of ASTM Committee D20 on contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
PlasticsandisthedirectresponsibilityofSubcommitteeD20.20onPlasticProducts. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved November 1, 2005. Published November 2005. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
D7211–05
3.1.1 oxygen media, n—liquid oxygen and gaseous oxygen. 8.1 Finished parts shall have a natural translucent appear-
3.1.2 air media, n—liquid air and pressurized air (including ance. The color shall be white or gray with no yellowing or
breathing air). other unnatural color.
3.1.3 inert media, n—for example, gaseous helium and 8.2 Finished parts shall be free of voids, scratches, fissures,
gaseous nitrogen. inclusions, or entrapped air bubbles that will affect serviceabil-
3.1.4 reactive media, n—for example, ammonia, gaseous ity. No particles (for example, black specks) shall be visible to
hydrogen, and liquid hydrogen, nitrous oxide, and nitrogen the naked eye.
trifluoride. 8.3 Depending on commercial resin grade, processing route
3.1.5 Zero Strength Time (ZST), n—time measured in ac- (for example, extrusion, compression molding, injection mold-
cordance with Section 10 of Classification D 1430 to check the ing), quenching method (water or air cooling), and thickness of
relative molecular weight of the PCTFE material. the starting semifinished article from which the finished part is
made, the specific gravity, sp. gr. 23/23ºC of finished PCTFE
4. Classification parts when determined by 11.1, can vary from 2.11 to 2.17.
However, to ensure consistent properties and performance in
4.1 Part shape and size shall be defined by the applicable
the intended application, the specific gravity of a finished part
purchase order.
shall not be allowed to fluctuate freely within the 2.11 to 2.17
4.2 General purpose grade PCTFE shall be Class 1 ho-
range.
mopolymer in accordance Classification D 1430.
8.4 The melting point of finished parts shall be determined
4.3 The grade of product shall be categorized in accordance
tobeintherangeof210to220ºC[410to428ºF]asdetermined
with Classification D 1430 as follows:
in 11.2.
4.3.1 Grade 0 having an undetermined or unspecified ZST.
8.5 Themaximumallowabledeformationunderloadwillbe
4.3.2 Grade 1 having an as polymerized ZST of 100 to 199
10 % as determined in 11.3.
seconds.
8.6 Finished parts shall be made from semifinished articles
4.3.3 Grade 2 having an as polymerized ZST of 200 to 299
having an as-molded zero strength time (ZST ) of 300 to
seconds. stock
450 s (Grade 3), or 200 to 299 s (Grade 2), or 100 to 199 s
4.3.4 Grade 3 having an as polymerized ZST of 300 to 450
(Grade 1), as determined in 11.4, or shall be undetermined or
seconds.
unspecified (Grade 0).
4.4 The finished part shall be received in an unannealed or
annealed state as specified in the applicable purchase order. If
NOTE 5—To ensure that the process route does not cause excessive
annealed,annealingshallbeaccomplishedasdescribedin11.5. thermal degradation and accompanying molecular weight drop, it is
recommended that the maximum allowable ZST drop, DZST, shall not
exceed <20 % as determined in 11.4.4.
5. Ordering Information
8.7 All finished parts are to be supplied in annealed condi-
5.1 All parts covered by this specification shall be ordered
tion in accordance with 11.5, or in an unannealed condition.
by grade and annealed state as listed in Section 4.
8.8 No dimension of an annealed, finished part shall change
more than 0.003 mm/mm [0.003 in./in.] measured at 23 6 2ºC
6. Materials and Manufacture
[73.4 6 3.6ºF] before and after being held for 48 65hat70
6.1 Annealed and unannealed parts shall be made from
6 5°C [158 6 9°F], as determined in 11.6.
polymers meeting all requirements of Classification D 1430,
8.9 If so specified in the purchase contract or order, the
Group 01, Class 1, Grades 0, 1, 2, or 3.
maximum allowable ZST drop, DZST, shall be <20 % as
6.2 Parts shall be made from virgin, unfilled, unplasticized,
determined in 11.4.4.
100 %polychlorotrifluoroethylene(PCTFE)homopolymerand
up to 30 percent (by volume) regrind or recycled polymer.
9. Number of Tests
6.3 The base material shall be free of all defects or con-
9.1 When the number of test specimens is not stated in the
taminants that would be detrimental to final fabrication or
test
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