Standard Specification for Figure-9 Deep-Grooved and Figure-8 Copper Trolly Wire for Industrial Haulage

ABSTRACT
This specification deals with figure-9 deep-section grooved and figure-8 copper trolley wire for use in industrial haulage. The material shall conform to the required tensile properties: tensile strength and elongation. Tension tests shall be made. However, elongation tests shall not be made on specimens containing joints. The electrical resistivity shall be determined by resistance measurements. The standard sizes of figure-9 deep-section grooved and figure-8 copper trolley wire are specified.
SCOPE
1.1 This specification covers figure-9 deep-section grooved and figure-8 copper trolley wire for use in industrial haulage (Explanatory Note 1).
1.2 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are for information only.

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Publication Date
14-Mar-2007
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ASTM B116-95(2007) - Standard Specification for Figure-9 Deep-Grooved and Figure-8 Copper Trolly Wire for Industrial Haulage
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:B116 −95(Reapproved 2007)
Standard Specification for
Figure-9 Deep-Grooved and Figure-8 Copper Trolly Wire for
Industrial Haulage
This standard is issued under the fixed designation B116; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 3.1.10 Place of inspection (Section 12).
1.1 This specification covers figure-9 deep-section grooved
4. Materials and Manufacturer
and figure-8 copper trolley wire for use in industrial haulage
(Explanatory Note 1).
4.1 The material shall be copper of such quality and purity
that the finished product shall have the properties and charac-
1.2 The values stated in inch-pound units are to be regarded
teristics prescribed in this specification.
as the standard. The values given in parentheses are for
information only.
NOTE 1—Specification B49 defines the materials suitable for use.
4.2 Copper bars of special qualities, forms, or types, as may
2. Referenced Documents
be agreed upon between the manufacturer and the purchaser,
2.1 ASTM Standards:
and that will conform to the requirements prescribed in this
B9 Specification for Bronze Trolley Wire
specification may also be used.
B47 Specification for Copper Trolley Wire
B49 Specification for Copper Rod Drawing Stock for Elec-
5. Tensile Properties
trical Purposes
5.1 Figure-8 wire shall conform to the requirements as to
B193 Test Method for Resistivity of Electrical Conductor
tensile properties specified in Table 1.
Materials
5.2 Figure-9 deep-section grooved wire shall conform to the
3. Ordering Information
requirements as to tensile properties specified in Table 2.
3.1 Orders for material under this specification shall include
5.3 Tests on a specimen of wire containing a joint shall
the following information:
show at least 95 % of the tensile strength specified in Table 1
3.1.1 Quantity of each size and section,
or Table 2, as may be applicable. Elongation tests shall not be
3.1.2 Wire size: circular-mil area (Section 6, Fig. 1 or Fig.
made on specimens containing joints.
2),
5.4 Tension tests shall be made on representative samples.
3.1.3 Shape of section (Section 1),
The elongation shall be determined as the permanent increase
3.1.4 Type of copper, if special (Section 4),
in length, due to the breaking of the wire in tension, measured
3.1.5 Package size (see 14.3),
between gage marks placed originally 10 in. apart upon the test
3.1.6 Lagging, if required (see 14.1),
specimen (Explanatory Note 1). The fracture shall be between
3.1.7 Relation between vertical axis of grooved wire and
the gage marks and not closer than 1 in. (25 mm) to either gage
axis of reel (see 14.1),
mark.
3.1.8 Size of arbor hole if other than for a 2 ⁄2-in. (64-mm)
5.5 The twist test shall be omitted.
shaft (see 14.2),
3.1.9 Special package marking, if required (see 14.4), and
6. Sections
6.1 Standard sections of figure-8 trolley wire shall be those
This specification is under the jurisdiction of ASTM Committee B01 on
shown in Fig. 1.
Electrical Conductors and is the direct responsibility of Subcommittee B01.04 on
Conductors of Copper and Copper Alloys.
6.2 Standard sections of figure-9 deep-section grooved trol-
Current edition approved March 15, 2007. Published April 2007. Originally
ley wire shall be those shown in Fig. 2.
approved in 1939. Last previous edition approved in 2001 as B116 – 95 (2001).
DOI: 10.1520/B0116-95R07.
For referenced ASTM standards, visit the ASTM website, www.astm.org, or 7. Dimensions and Permissible Variations
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
7.1 The size shall be expressed as the nominal area of cross
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website. section in circular mils.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
B116−95 (2007)
FIG. 1 Standard Sections Figure-8 Trolley Wire
FIG. 2Standard Sections Figure-9 Deep-Section Grooved Trolley Wire
7.2 The standard sizes of figure-8 trolley wire shall be as 7.3 The standard sizes of figure-9 deep-section grooved
specified in Fig. 1. trolley wire shall be as specified in Fig. 2.
B116−95 (2007)
TABLE 1 Tensile Requirements for Figure-8 Wire
7.4 The weight in pounds per mile in figure-8 and figure-9
Tensile Elongation trolley wire calculated from the weight of a specimen not less
Nominal Area,
Strength, in 10 in.,
than 18 in. (457 mm) in length shall not vary more than 65%
cmils
min, psi min, %
from that specified in Fig. 1 and Fig. 2, respectively.
350 000 42 800 4.50
211 600 46 600 3.75
7.5 Conformance of the trolley wire to the specified dimen-
167 800 48 500 3.25
133 100 50 200 2.80 sionsshallbedeterminedbytakingthemeasurementsshownin
105 600 51 800 2.40
Fig. 1 and Fig. 2 under heading, “Dimensions for Inspection,
in.” The shape of the groove for figure-9 trolley wire shall be
checked with the“ go” and“ no-go” slip gages described in Fig.
TABLE 2 Tensile Requirements for Figure-9 Wire
3. The gages shall be applied to the ends of the samples taken
Nominal Tensile Elongation
from each reel. Samples shall be clean and ends free from
Area, Strength, in 10 in.,
cmils min, psi min %
burrs. The groove shall be considered as conforming to this
400 000 41 300 4.50
specificationifthe“go”gagecanbepushedonthestraightened
350 000 42 800 4.50
wire by hand and the “no-go” gage cannot be pushed on the
wire.
FIG. 3 Slip Gage for Testing Groove of Trolley Wire
B116−95 (2007)
8. Resistivity 13. Rejection
8.1 Electrical resistivity shall be determined on representa-
13.1 Any reel of wire that fails to conform to the require-
tivesamplesbyresistancemeasurements(ExplanatoryNote2).
ments prescribed in this specification may be rejected. Failure
At a temperature of 20°C the resistivity shall not exceed
of 30 % of the number of reels ready for inspection at one time
900.77Ω· lb/mile.
shall be deemed sufficient cause for rejection of the whole lot.
8.2 The electrical resistivity of the material shall be deter-
14. Packaging and Package Marking
mined in accordance with Test Method B193.
14.1 All wire shall be shipped on substantial reels, suitable
9. Density
for the weight of the wire handled, and shall be well protected
9.1 For the purpose of calculating weights, cross sections,
frominjury.Thediameterofthereeldrumsshallbesufficiently
etc., the density of the copper shall be taken as 8.89 g/cm
large, not less than 30 in. (762 mm), to elim
...

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