Standard Guide for Assessing the Condition of Aged Coatings on Steel Surfaces

SCOPE
1.1 This guide describes general procedures for conducting a detailed assessment of the condition of aged coatings on steel structures and the extent of rust breakthrough of the coated surface. Additional assessment may be required to support coating failure analyses or other job specific needs.
1.2 This guide does not address the problem of determining the structural condition of a steel substrate. It provides procedures to determine the percent of the surface rusted, but not the severity, condition, or cause of such rusting.
Note 1--A more comprehensive condition assessment procedure, Practice F 1133, based upon two sets of visual standards, one for level and one for extent of deterioration, has been developed for determining the condition of coatings on ship hulls.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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09-Jun-2001
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ASTM D5065-95 - Standard Guide for Assessing the Condition of Aged Coatings on Steel Surfaces
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NOTICE: This standard has either been superseded and replaced by a new version or discontinued.
Contact ASTM International (www.astm.org) for the latest information.
Designation: D 5065 – 95
AMERICAN SOCIETY FOR TESTING AND MATERIALS
100 Barr Harbor Dr., West Conshohocken, PA 19428
Reprinted from the Annual Book of ASTM Standards. Copyright ASTM
Standard Guide for
Assessing the Condition of Aged Coatings on Steel
Surfaces
This standard is issued under the fixed designation D 5065; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope D 5702 Practice for Field Sampling of Coating Films for
Analysis of Heavy Metals
1.1 This guide describes general procedures for conducting
F 1133 Practice for Inspecting the Coating System of a
a detailed assessment of the condition of aged coatings on steel
Ship’s Underwater Hull and Boottop During Drydocking
structures and the extent of rust breakthrough of the coated
2.2 Steel Structures Painting Council Standard:
surface. Additional assessment may be required to support
SSPC-PA-2 Measurement of Dry Paint Thickness with
coating failure analyses or other job specific needs.
Magnetic Gages
1.2 This guide does not address the problem of determining
the structural condition of a steel substrate. It provides proce-
3. Summary of Practice
dures to determine the percent of the surface rusted, but not the
3.1 This practice for assessing the condition of coatings
severity, condition, or cause of such rusting.
consists of identifying general types of components of a
NOTE 1—A more comprehensive condition assessment procedure, Prac-
structure and assessing each separately for commonly occur-
tice F 1133, based upon two sets of visual standards, one for level and one
ring modes of coating deterioration and rust breakthrough of
for extent of deterioration, has been developed for determining the
the coating using visual standards and simple evaluation tools.
condition of coatings on ship hulls.
A form for recording the results of the assessment procedure
1.3 This standard does not purport to address all of the
(Fig. 1) is provided.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro- 4. Significance and Use
priate safety and health practices and determine the applica-
4.1 Assessment of the condition of aged coated surfaces
bility of regulatory limitations prior to use.
strengthens decisions on when coating maintenance is re-
quired, aids in the selection of effective coating maintenance
2. Referenced Documents
procedures, and provides a means to characterize performance
2.1 ASTM Standards:
of coating systems.
D 610 Test Method for Evaluating Degree of Rusting on
Painted Steel Surfaces 5. Procedure
D 660 Test Method for Evaluating Degree of Checking of
5.1 Survey the structure to (1) determine the general types
Exterior Paints
of unique components (for example, for fuel tanks the compo-
D 714 Test Method for Evaluating Degree of Blistering of
nents may be shell, roof, ladders, and piping) and the service
Paints
exposure environment for each, (2) visually identify areas
D 1186 Test Methods for Nondestructive Measurement of
having a typical level of coating deterioration and rust break-
Dry Film Thickness of Nonmagnetic Coatings Applied to
through for each component and (3) identify areas having a
a Ferrous Base
much greater visual level of deterioration than typical and
D 3359 Test Methods for Measuring Adhesion by Tape
unique environmental conditions that may correspond to these
Test
areas (for example, bridge expansion joints). Record a descrip-
D 4214 Test Methods for Evaluating Degree of Chalking of
tion of the components and their general environment on an
Exterior Paint Films
inspection form and describe areas having greater deteriora-
D 4541 Test Method for Pull-Off Strength of Coatings
tion, as well as any unique associated environments in the
Using Portable Adhesion Testers
remarks column. A suggested general format for data collection
is shown in Fig. 1. Modification of the form (for example,
adding or deleting specific items) will be required for each
This guide is under the jurisdiction of ASTM Committee D-1 on Paint and
Related Coatings, Materials, and Applications and is the direct responsibility of
specific application.
Subcommittee D01.46 on Industrial Protective Coatings.
Current edition approved Nov. 10, 1995. Published January 1996. Originally
published as D 5065 – 90. Last previous edition D 5065 – 90. Annual Book of ASTM Standards, Vol 01.07.
2 5
Annual Book of ASTM Standards, Vol 06.02. Available from Steel Structures Painting Council, 4400 Fifth Ave., Pittsburgh,
Annual Book of ASTM Standards, Vol 06.01. PA 15213.
...

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