Standard Practice for Preparation of Disk Specimens of Steel and Iron for Spectrochemical Analysis by Remelting

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1.1 This practice describes the preparation of disk specimens of steel and iron by melting chunks, chips, drillings, turnings, wire, or powder briquets with an electric arc in an argon atmosphere. Solidification of the specimen takes place in the crucible in an argon atmosphere. The disk obtained is suitable for quantitative spectrochemical analysis.  
1.2 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices, and determine the applicability of regulatory limitations prior to use. Specific precautionary statements are given in 6.2.1, and Section 8.

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ASTM E1010-84(2000) - Standard Practice for Preparation of Disk Specimens of Steel and Iron for Spectrochemical Analysis by Remelting
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:E1010–84 (Reapproved 2000)
Standard Practice for
Preparation of Disk Specimens of Steel and Iron for
Spectrochemical Analysis by Remelting
This standard is issued under the fixed designation E 1010; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope carefully followed, will provide consistent losses. Elemental
losses can be determined by correlating the analysis of the
1.1 This practice describes the preparation of disk speci-
charge material with the spectrochemical analysis of the
mens of steel and iron by melting chunks, chips, drillings,
remelted specimen.
turnings, wire, or powder briquets with an electric arc in an
argon atmosphere. Solidification of the specimen takes place in
5. Significance and Use
the crucible in an argon atmosphere. The disk obtained is
5.1 Most spectrochemical instruments employed for analyz-
suitable for quantitative spectrochemical analysis.
ing steel and iron require a solid specimen with a flat surface
1.2 This standard does not purport to address all of the
large enough for analytical excitation and measurement proce-
safety concerns, if any, associated with its use. It is the
dures. This practice describes a procedure for converting
responsibility of the user of this standard to establish appro-
unusual types of steel and iron samples to satisfactory spec-
priate safety and health practices, and determine the applica-
trochemical specimens.
bility of regulatory limitations prior to use. Specific precau-
tionary statements are given in 6.2.1, and Section 8.
6. Apparatus
2. Referenced Documents 6.1 Melting Furnace, consisting of a chamber that
contains the following:
2.1 ASTM Standards:
6.1.1 Crucible, of copper and water-cooled, in which
E 135 Terminology Relating to Analytical Chemistry for
2 samples of steel or iron are melted, then solidified to form
Metals, Ores, and Related Materials
specimens for spectrochemical analysis.
E 876 Practice for Use of Statistics in the Evaluation of
2 6.1.2 Electrode Holder, water-cooled and of negative polar-
Spectrometric Data
ity, that can be moved up and down easily, and may have
3. Terminology provisions for circular motion and adjusting the arc gap to a
fixed spacing.
3.1 For definitions of terms used in this procedure, refer to
6.1.3 Viewing Window, compared of dark welding-type
Terminology E 135.
glass with an inner-protective glass that is impervious to heat
4. Summary of Practice
and splatter from the molten metal.
6.2 D-C Electric Power Generator, to supply electric cur-
4.1 The sample of steel or iron is placed in a water-cooled
rent and voltage equivalent to that required for electric arc
copper crucible. The furnace is flushed with argon at a
welding. It may be a rotating d-c generator or a static rectifier
controlled rate of flow. An arc is struck between the electrode
with provisions to adjust the current in the 0 to 600 A range.
and the sample material and is maintained until the melting is
6.2.1 Caution—A safety interlock shall be provided to
complete. The molten specimen is allowed to solidify in the
prevent electrical shocks to the operator when the melting
crucible in an argon atmosphere. After solidification, the
furnace is open.
specimen is removed from the crucible and prepared for
6.3 Vacuum Pump, with free air capacity of 50 L/min and
spectrochemical analysis.
vacuum of 350 µm, minimum.
4.2 Partial losses of some elements may be experienced
during the preparation of the disk specimen. This procedure, if
7. Materials
7.1 Inert Gas, argon of 99.96 % purity.
7.2 Electrode, thoriated tungsten or high-purity graphite.
This practice is under the jurisdiction of ASTM Committee E-1 on Analytical
Chemistry for Metals, Ores and Related Materials and is the direct responsibility of
Subcommittee E01.01 on Iron, Steel, and Ferroalloys.
Current edition approved July 27, 1984. Published September 1984. Melting furnaces, manufactured by Hankison Corp., Cannonsburg, PA 15317
Annual Book of ASTM Standards, Vol 03.06. and Zeebac Inc., Berea, OH 44017, have been found suitable for this purpose.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
E1010
TABLE 1 Precision for Remelts of Low-Alloy Steels
8. Safety Precautions
Relative
8.1 Operating personnel should adhere to the manufactur-
Average Standard
Average Standard
Number of Analysis of Deviation
er’s operating recommendations to avoid electrical shock and
Element Analysis of Deviation
Specimens Original Between
Remelts, % Between
physical harm due to light and heat. See 6.2.1 and 10.1.2.1 for
Metal, % Remelts, %
Remelts, %
specific precautions.
Si 6 0.283 0.277 0.010 3.61
6 0.147 0.140 0.0063 4.50
9. Preparation of Samples
6 0.010 0.010 0.0010 10.00
9.1 Remove grease from samples and dry before melting.
6 0.098 0.097 0.0042 4.33
Mn 6 1.00 0.96 0.037 3.85
Remove other surface contaminates by suitable methods. For
6 0.95 0.95 0.055 5.79
consistent melting, fine powders, chips, drillings, turnings, or
6 0.074 0.076 0.0020 2.63
wire may be compacted in a briquetting press with 35-mm die
6 0.35 0.35 0.012 3.43
Cr 6 0.080 0.080 0.0070 8.75
at a pressure of 2800 kgf/mm .
6 0.044 0.046 0.0023 5.00
6 0.004 0.003 0.0004 13.33
10. Preparation of Specimens
6 0.491 0.486 0.0164 3.37
Mo 6 0.022 0.021 0.0012 5.71
10.1 Place 40 to 50 g of sample in the crucible. Close the
6 0.006 0.006 0.00052 8.67
furnace. The melting of the sample and solidification of the
6 0.015 0.011 0.00063 5.73
specimen may vary slightly depending on the design of the
6 0.153 0.155 0.0105 6.77
Ni 6 0.033 0.038 0.024 63.16
furnace and the type of metal being prepared. Two suggested
6 0.020 0.016 0.0017 10.62
procedures are as follows:
6 0.402 0.403 0.0082 2.03
10.1.1 Procedure A—The following steps are programmed 6 0.075 0.078 0.0022 2.82
Cu 6 0.029 0.033 0.0019 5.76
automatically after pressing the start button: ( 1) Flushing of
5 0.015 0.022 0.0068 30.91
the crucible with argon for 30 s, ( 2) Igniting the arc, (3)
6 0.32 0.32 0.0098 3.06
Melting with the arc for 20 to 45 s, (4) Reduction of arc current
6 0.021 0.031 0.0081 26.13
V6 0.036 0.035 0.0015 4.29
from 500 to 250A. (5) Cooling the specimen in the crucible in
6 0.012 0.015 0.00041 2.73
inert gas for approximately 2 min, and (6) Indication by light
Ti 6 0.032 0.021 0.0037 17.62
and buzzer that the melt cycle is completed.When the program 6 0.002 0.002 0.0000 0.00
6 0.083 0.066 0.0056 8.48
is completed, open the furnace and remove the hot specimen
Al 6 0.022 0.024 0.0025 10.42
with magnet or forceps.
6 0.004 0.003 0.0000 0.00
10.1.2 Procedure B—Evacuate the crucible to a pressure of 6 0.111 0.114 0.00948 8.32
6 0.038 0.040 0.003
...

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