Standard Practice for Solvent Vapor Degreasing Operations

SIGNIFICANCE AND USE
This practice is intended for use by employers in developing their own specific operation standards for solvent vapor degreasing operations.
Certain vapor degreasing operations are subject to the requirements of the National Emission Standards for Halogenated Solvent Cleaning (Halogenated Solvent Cleaner NESHAP) as found in 40 CFR Part 63, Subpart T. The determination of the applicability of these, or any additional requirements is the responsibility of the user.
This practice is not intended to address all of the requirements contained in the Halogenated Solvent Cleaner NESHAP. Development and implementation of training programs, recordkeeping, and other additional requirements of the NESHAP are the responsibility of the user.
SCOPE
1.1 This practice recommends work practices for conventional vapor degreasing operations utilizing any solvent or solvent blend that has been categorized as nonflammable.
1.2 This practice is not intended for use in vapor degreasing operations utilizing flammable (low flash point) solvents or in vapor degreasing operations utilizing enclosed (sealed, airtight) equipment. For these non-applicable operations, users should consult the solvent or equipment supplier for additional information.
1.3 The values given in inch-pound units are to be regarded as the standard. The values stated in parentheses are for information only.
This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
30-Nov-2004
Current Stage
Ref Project

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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation:D3698–04
Standard Practice for
1
Solvent Vapor Degreasing Operations
This standard is issued under the fixed designation D3698; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 40 CFR Part 63.460-469 U.S. EPA, National Emission
Standards for Halogenated Solvent Cleaning
1.1 This practice recommends work practices for conven-
29 CFR Part 1910 U.S. Department of Labor, Occupational
tional vapor degreasing operations utilizing any solvent or
Safety and Health Standards
solvent blend that has been categorized as nonflammable.
2.3 Other Documents:
1.2 This practice is not intended for use in vapor degreasing
Threshold Limit Values for Chemical Substances and Physi-
operations utilizing flammable (low flash point) solvents or in
4
cal Agents, ACGIH Industrial Ventilation, ACGIH
vapor degreasing operations utilizing enclosed (sealed, air-
NFPA 704 Identification System for Fire Hazards of Mate-
tight) equipment. For these non-applicable operations, users
5
rials, National Fire Protection Association
should consult the solvent or equipment supplier for additional
information.
3. Terminology
1.3 The values given in inch-pound units are to be regarded
3.1 Definitions of Terms Specific to This Standard:
as the standard. The values stated in parentheses are for
3.1.1 emergency—any occurrence that may result in an
information only.
immediatehazardtohealthincludingexposuresresultingfrom,
1.4 This standard does not purport to address all of the
but not limited to, equipment failure, rupture of containers, or
safety concerns, if any, associated with its use. It is the
failure to control equipment.
responsibility of the user of this standard to establish appro-
3.1.2 hazardous operation—any procedure or activity
priate safety and health practices and determine the applica-
whereareleaseofthesolventorthedecompositionproductsof
bility of regulatory limitations prior to use.
the solvents might be expected to result in a hazard to health.
2. Referenced Documents 3.1.3 nonflammable solvent(s)—as used herein, is a solvent
2
or solvent mixture having a NFPA flammability hazard rating
2.1 ASTM Standards:
of1orlower(asdeterminedbyNFPA 704),intendedforusein
D2110 Test Method for pH of Water Extractions of Halo-
vapor degreasing operations.
genated Organic Solvents and Their Admixtures
3.1.4 solvent vapor degreaser—a solvent and corrosion-
D2942 Test Method for Total Acid Acceptance of Haloge-
resistant tank with a heated solvent reservoir or sump at the
nated Organic Solvents (Nonreflux Methods)
bottom, a condensing means near the top, and freeboard above
D4276 Practice for Confined Area Entry
the condensing means, in which sufficient heat is introduced to
D4579 Practice for Handling an Acid Degreaser or Still
3 boilthesolventandgeneratehotsolventvapor.Becausethehot
2.2 Government Documents:
vapor is heavier than air, it displaces the air and fills the tank
up to the condensing zone. The hot vapor condenses on the
1
This practice is under the jurisdiction of ASTM Committee D26 on Haloge- cooled condensing means, thus maintaining a fixed vapor level
nated Organic Solvents and Fire Extinguishing Agents and is the direct responsi-
and creating a thermal balance.
bility of Subcommittee D26.02 on Vapor Degreasing.
3.1.5 solvent vapor degreasing operations—the process by
Current edition approved Dec. 1, 2004. Published December 2004. Originally
which materials are immersed in vapors of boiling liquids for
approved in 1979. Last previous edition approved in 1999 as D3698 – 99. DOI:
10.1520/D3698-04.
the purpose of cleaning or altering their surfaces, and are
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
4
Standards volume information, refer to the standard’s Document Summary page on Available from American Conference of Governmental Industrial Hygienists,
the ASTM website. Inc., 1330 Kemper Meadow Dr., Suite 600, Cincinnati, OH 45240.
3 5
Code of Federal Regulations, available from U.S. Government Printing Office, Available from National Fire Protection Association, 1 Batterymarch Park,
Washington, DC 20402. Quincy, MA 02269–9101.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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D3698–04
subsequently removed from the vapors, drained and dried in a 6.2.3 Where gas is used as a fuel for heating, the combus-
solvent vapor degreaser. tion chamber of the degreaser shall be of tight construction,
except
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