Appliance couplers for household and similar general purposes - Part 1: General requirements

This part of lEC 60320 sets the general requirements for appliance couplers for two poles and two poles with earth contact and for the connection of electrical devices for household and similar onto the mains supply. This part of lEC 60320 is also valid for appliance inlets/appliance outlets integrated or incorporated in appliances. The rated voltage does not exceed 250 V (a.c.) and the rated current does not exceed 16 A. Appliance couplers complying with this part of lEC 60320 are suitable for normal use at ambient temperatures not normally exceeding +40 °C, but their average over a period of 24 h does not exceed +35 °C, with a lower limit of the ambient air temperature of -5 °C. Annex E provides test requirements for derating the operating current of an accessory when used in ambient temperatures above +35 °C up to +90 °C. Appliance couplers are not suitable for - use in place of plug and socket-outlet systems according to IEC 60884-1. - use in place of devices for connecting luminaires (DCLs) according to IEC 61995 or 306 luminaire supporting couplers (LSCs). 307 NOTE Requirements for d.c. are under consideration.

Gerätesteckvorrichtungen für den Hausgebrauch und ähnliche allgemeine Zwecke –Teil 1: Allgemeine Anforderungen

Connecteurs pour usages domestiques et usages généraux analogues - Partie 1: Exigences générales

L'IEC 60320-1:2021 établit les exigences générales applicables aux connecteurs bipolaires et bipolaires avec contact de mise à la terre et destinés au raccordement au réseau d'alimentation des dispositifs électriques pour usages domestiques et analogues. Le présent document s'applique également aux socles de connecteurs/socles femelles de connecteurs intégrés ou incorporés dans des appareils d'utilisation. Cette quatrième édition annule et remplace la troisième édition parue en 2015 et l'Amendement 1:2018. Cette édition constitue une révision technique. Cette édition inclut les modifications techniques majeures suivantes par rapport à l'édition précédente:  les tolérances nécessaires ont été ajoutées dans l'ensemble du présent document; l'essai d'échauffement de l'édition 2 a été rétabli en 18.2; l'échauffement a été ajouté à l'Article 21 pour les fiches mobiles mâles; le 23.3 a été réorganisé pour des raisons de lisibilité; l'essai de traction latérale du 23.6 a été mis à jour pour les prises mobiles/fiches mobiles mâles qui comportent des pièces frontales séparées; le 24.1 qui traite de l'essai à la bille a été revu; l'Article 27 qui traite de l'essai au fil incandescent a été mis à jour; l'Annexe C qui traite des séquences d'essais a été revue; l'Annexe E a été ajoutée afin de définir les essais et exigences supplémentaires pour les connecteurs destinés à être utilisés à des températures ambiantes supérieures à +35 °C.

Aparatne spojke za gospodinjstva in podobne splošne namene - 1. del: Splošne zahteve

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5020 - Vote circulated
Due Date
07-May-2021
Completion Date
07-May-2021

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SLOVENSKI STANDARD
oSIST prEN IEC 60320-1:2020
01-november-2020
Aparatne spojke za gospodinjstva in podobne splošne namene - 1. del: Splošne
zahteve
Appliance couplers for household and similar general purposes - Part 1: General
requirements

Gerätesteckvorrichtungen für den Hausgebrauch und ähnliche allgemeine Zwecke –Teil

1: Allgemeine Anforderungen
Connecteurs pour usages domestiques et usages généraux analogues - Partie 1:
Exigences générales
Ta slovenski standard je istoveten z: prEN IEC 60320-1:2020
ICS:
29.120.30 Vtiči, vtičnice, spojke Plugs, socket-outlets,
couplers
oSIST prEN IEC 60320-1:2020 en,fr,de

2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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oSIST prEN IEC 60320-1:2020
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oSIST prEN IEC 60320-1:2020
23G/447/CDV
COMMITTEE DRAFT FOR VOTE (CDV)
PROJECT NUMBER:
IEC 60320-1 ED4
DATE OF CIRCULATION: CLOSING DATE FOR VOTING:
2020-09-04 2020-11-27
SUPERSEDES DOCUMENTS:
23G/440/CD, 23G/444A/CC
IEC SC 23G : APPLIANCE COUPLERS
SECRETARIAT: SECRETARY:
Sweden Mr Ingvar Eriksson
OF INTEREST TO THE FOLLOWING COMMITTEES: PROPOSED HORIZONTAL STANDARD:
SC 34D,SC 48B,TC 61,TC 108
Other TC/SCs are requested to indicate their interest, if
any, in this CDV to the secretary.
FUNCTIONS CONCERNED:
EMC ENVIRONMENT QUALITY ASSURANCE SAFETY

SUBMITTED FOR CENELEC PARALLEL VOTING NOT SUBMITTED FOR CENELEC PARALLEL VOTING

Attention IEC-CENELEC parallel voting
The attention of IEC National Committees, members of
CENELEC, is drawn to the fact that this Committee Draft
for Vote (CDV) is submitted for parallel voting.
The CENELEC members are invited to vote through the
CENELEC online voting system.

This document is still under study and subject to change. It should not be used for reference purposes.

Recipients of this document are invited to submit, with their comments, notification of any relevant patent rights of

which they are aware and to provide supporting documentation.
TITLE:

Appliance couplers for household and similar general purposes - Part 1: General requirements

PROPOSED STABILITY DATE: 2020
NOTE FROM TC/SC OFFICERS:

Copyright © 2020 International Electrotechnical Commission, IEC. All rights reserved. It is permitted to

download this electronic file, to make a copy and to print out the content for the sole purpose of preparing National

Committee positions. You may not copy or "mirror" the file or printed version of the document, or any part of it, for

any other purpose without permission in writing from IEC.
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2 CONTENTS

3 CONTENTS ............................................................................................................................ 2

4 FOREWORD ........................................................................................................................... 6

5 1 Scope .............................................................................................................................. 8

6 2 Normative references ...................................................................................................... 8

7 3 Terms and definitions ...................................................................................................... 9

8 4 General requirements .................................................................................................... 12

9 5 General notes on tests .................................................................................................. 12

10 5.1 General ................................................................................................................. 12

11 5.2 Test samples ........................................................................................................ 12

12 5.3 Failures ................................................................................................................ 12

13 5.4 Routine tests......................................................................................................... 13

14 6 Standard ratings ............................................................................................................ 13

15 7 Classification of appliance couplers ............................................................................... 13

16 8 Marking ......................................................................................................................... 13

17 8.1 General ................................................................................................................. 13

18 8.2 Additional markings .............................................................................................. 14

19 8.3 Appliance couplers for class II equipment ............................................................. 14

20 8.4 Symbols or alphanumeric notations ....................................................................... 14

21 8.5 Legibility of markings ............................................................................................ 14

22 8.6 Terminal markings and wiring instructions ............................................................. 14

23 8.7 Durability .............................................................................................................. 15

24 8.8 Test and inspection ............................................................................................... 15

25 9 Dimensions and compatibility ........................................................................................ 15

26 9.1 General ................................................................................................................. 15

27 9.2 Single‐pole connections ........................................................................................ 15

28 9.3 Compatibility ......................................................................................................... 15

29 9.4 Dimensions for standardized appliance couplers ................................................... 16

30 9.5 Dimensions for non-standardized appliance couplers ............................................ 16

31 10 Protection against electric shock ................................................................................... 16

32 10.1 Accessibility of live parts ....................................................................................... 16

33 10.2 Protection against single pole connection ............................................................. 17

34 10.3 Protection against access to live parts .................................................................. 17

35 10.4 External parts ....................................................................................................... 17

36 10.5 Shrouds ................................................................................................................ 17

37 11 Provision for earthing .................................................................................................... 17

38 12 Terminals and terminations ............................................................................................ 17

39 12.1 General ................................................................................................................. 17

40 12.2 Rewirable appliance couplers ............................................................................... 17

41 12.3 Non‐rewirable appliance couplers ......................................................................... 18

42 13 Construction .................................................................................................................. 18

43 13.1 Risk of accidental contact ..................................................................................... 18

44 13.2 Contact positions .................................................................................................. 18

45 13.3 Parts covering live parts ....................................................................................... 18

46 13.4 Pin construction .................................................................................................... 18

47 13.4.1 Prevention of rotation .................................................................................... 18

48 13.4.2 Pin retention .................................................................................................. 19

49 13.4.3 Non‐solid pins................................................................................................ 19

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50 13.4.4 Pins for appliance couplers for higher ambient temperatures up to + 90

51 °C .................................................................................................................. 20

52 13.5 Contact pressure .................................................................................................. 20

53 13.6 Enclosure ............................................................................................................. 20

54 13.6.1 General ......................................................................................................... 20

55 13.6.2 Rewirable connectors/plug connectors ........................................................... 20

56 13.6.3 Non-rewirable connectors/plug connectors .................................................... 21

57 13.7 Earth connection ................................................................................................... 21

58 13.8 Location of terminals and terminations .................................................................. 21

59 13.8.1 General ......................................................................................................... 21

60 13.8.2 Free wire test for rewirable accessories ......................................................... 22

61 13.8.3 Free wire test for non-rewirable non-moulded-on accessories ........................ 22

62 13.8.4 Free wire verification for non-rewirable moulded-on accessories ................... 22

63 13.9 Connectors/plug connectors without earthing contact ............................................ 23

64 13.10 Fuses, relays, thermostats, thermal cut-outs and switches .................................... 23

65 14 Moisture resistance ....................................................................................................... 23

66 15 Insulation resistance and electric strength ..................................................................... 24

67 15.1 General ................................................................................................................. 24

68 15.2 Insulation resistance ............................................................................................. 25

69 15.3 Dielectric strength ................................................................................................. 26

70 16 Forces necessary to insert and to withdraw the connector/appliance outlet .................... 27

71 16.1 General ................................................................................................................. 27

72 16.2 Verification of the maximum withdrawal force ........................................................ 27

73 16.3 Verification of the minimum withdrawal force ......................................................... 29

74 17 Operation of contacts .................................................................................................... 29

75 18 Resistance to heating of appliance couplers for hot conditions or very hot

76 conditions ...................................................................................................................... 30

77 18.1 General ................................................................................................................. 30

78 18.2 Heating test for connectors/plug connectors .......................................................... 30

79 18.3 Heating test for appliance inlets/appliance outlets ................................................. 31

80 19 Breaking capacity .......................................................................................................... 31

81 20 Normal operation ........................................................................................................... 33

82 21 Temperature rise ........................................................................................................... 33

83 22 Cords and their connection ............................................................................................ 34

84 22.1 Cords for non-rewirable connectors/plug connectors ............................................. 34

85 22.2 Cord anchorage .................................................................................................... 35

86 22.2.1 General ......................................................................................................... 35

87 22.2.2 Additional requirements for rewirable connectors/plug connectors ................. 35

88 22.2.3 Pull test for cable anchorage ......................................................................... 36

89 22.3 Flexing test ........................................................................................................... 38

90 23 Mechanical strength ...................................................................................................... 41

91 23.1 General ................................................................................................................. 41

92 23.2 Free fall test ......................................................................................................... 41

93 23.3 Lateral pull test for contacts .................................................................................. 42

94 23.4 Impact test ............................................................................................................ 44

95 23.5 Deformation test ................................................................................................... 44

96 23.6 Pull tests for connectors/plug connectors with a separate front part ...................... 45

97 23.6.1 Straight pull test ............................................................................................ 45

98 23.6.2 Lateral pull test .............................................................................................. 45

99 24 Resistance to heat and ageing....................................................................................... 45

100 24.1 Resistance to heat ................................................................................................ 45

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101 24.2 Resistance to ageing ............................................................................................ 46

102 24.2.1 General ......................................................................................................... 46

103 24.2.2 Ageing test for elastomeric materials ............................................................. 46

104 24.2.3 Ageing test for thermoplastic materials .......................................................... 46

105 24.2.4 Ageing test assessment ................................................................................. 47

106 25 Screws, current-carrying parts and connections ............................................................. 47

107 25.1 General ................................................................................................................. 47

108 25.2 Electrical connections ........................................................................................... 48

109 25.3 Securement of connections ................................................................................... 48

110 25.4 Metallic parts ........................................................................................................ 48

111 26 Clearances, creepage distances and solid insulation ..................................................... 49

112 26.1 General ................................................................................................................. 49

113 26.2 Clearances ........................................................................................................... 50

114 26.2.1 Dimensioning ................................................................................................. 50

115 26.2.2 Minimum values for clearances ...................................................................... 50

116 26.3 Creepage distances .............................................................................................. 51

117 26.3.1 Dimensioning ................................................................................................. 51

118 26.3.2 Minimum creepage distances ......................................................................... 51

119 26.4 Solid insulation ..................................................................................................... 52

120 27 Resistance of insulating material to heat, fire and tracking ............................................ 52

121 27.1 Resistance to heat and fire ................................................................................... 52

122 27.1.1 General ......................................................................................................... 52

123 27.1.2 Object of the test ........................................................................................... 53

124 27.1.3 General description of the test ....................................................................... 53

125 27.1.4 Degree of severity ......................................................................................... 53

126 27.1.5 Evaluation of test results ............................................................................... 53

127 27.2 Resistance to tracking ........................................................................................... 53

128 28 Resistance to rusting ..................................................................................................... 53

129 29 Electromagnetic compatibility (EMC) requirements ........................................................ 54

130 29.1 Immunity – Accessories not incorporating electronic components ......................... 54

131 29.2 Emission – Accessories not incorporating electronic components ......................... 54

132 Annex A (normative) Proof tracking test ............................................................................... 55

133 Annex B (normative) Routine tests for factory wired appliance couplers related to

134 safety ............................................................................................................................ 56

135 B.1 General ................................................................................................................. 56

136 B.2 Polarized systems: Line (L) and neutral (N) – Correct connection ......................... 56

137 B.3 Earth (PE) continuity ............................................................................................. 57

138 B.4 Short-circuit/wrong connection and reduction in creepage distance

139 and clearance ....................................................................................................... 57

140 B.4.1 Accessible surface safety check .................................................................... 57

141 B.4.2 Short-circuit/wrong connection ....................................................................... 57

142 Annex C (normative) Test schedule ..................................................................................... 58

143 Annex D (informative) Comparison of typical conductor cross-sectional areas ..................... 59

144 Annex E (normative) Additional tests and requirements for appliance couplers

145 intended to be used in ambient temperatures above +35 °C up to and including

146 +90 °C ........................................................................................................................... 60

147 E.1 General ................................................................................................................. 60

148 E.2 General requirements on tests .............................................................................. 60

149 E.2.1 Test setup ..................................................................................................... 60

150 E.2.2 Conditions of temperature measurement........................................................ 60

151 E.2.3 Method of measurement ................................................................................ 60

152 E.3 Markings ............................................................................................................... 61

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153 E.4 Determination of t and the rated and derated current in relation to the

154 ambient temperature ............................................................................................. 61

155 E.4.1 Determination of the maximum ambient temperature (t ) for operation of

156 the accessory at the rated current.................................................................. 61

157 E.4.2 Determination of the derated operating currents for ambient

158 temperatures above t ................................................................................... 61

159 E.5 Test to evaluate the long-term behavior of the appliance couplers in ambient

160 temperatures above +35 °C up to and including +90 °C ........................................ 62

161 E.5.1 Resistance to heat ......................................................................................... 62

162 E.5.2 Resistance to ageing ..................................................................................... 63

163 E.5.3 Resistance to tracking ................................................................................... 64

164 E.6 Cords and their connections .................................................................................. 64

165 Bibliography .......................................................................................................................... 65

166

167 Figure 1 – Intended use of appliance couplers ........................................................................ 9

168 Figure 2 – Device for testing non-solid pins .......................................................................... 20

169 Figure 3 – Apparatus for checking the withdrawal force ........................................................ 28

170 Figure 4 – Gauge for verification of the minimum withdrawal force ........................................ 29

171 Figure 5 - Example of an apparatus for heating test (see 18.2) ............................................. 31

172 Figure 6 – Circuit diagram for breaking capacity and normal operation tests ......................... 32

173 Figure 7 – Apparatus for testing the cord anchorage ............................................................. 36

174 Figure 8 – Apparatus for the flexing test ............................................................................... 39

175 Figure 9 – Example of apparatus for pulling test ................................................................... 43

176 Figure E1 - Schematic drawing of a derating curve with an example of a derated

177 current I at the operating ambient temperature t ................................................................. 62

d d
178

179 Table 1 – Position of contacts ............................................................................................... 18

180 Table 2 – Maximum diameters of the cords ........................................................................... 25

181 Table 3 – Minimum insulation resistance ............................................................................... 26

182 Table 4 – Dielectric strength ................................................................................................. 26

183 Table 5 – Maximum and minimum withdrawal forces ............................................................. 27

184 Table 6 – Ratings for the tests of Clause 19 .......................................................................... 32

185 Table 7 – Ratings for the tests of Clause 20 .......................................................................... 33

186 Table 8 – Cords and conductors for the tests of Clause 21 ................................................... 34

187 Table 9 – Type and nominal cross-sectional area of cords .................................................... 35

188 Table 10 – Types of cord for the rewirable connector/plug connector test ............................. 37

189 Table 11 - Applicable tests .................................................................................................... 41

190 Table 12 – Values for the lateral pulls applied ....................................................................... 44

191 Table 14 – Torque applied for the tightening and loosening test ............................................ 48

192 Table 15 – Rated impulse withstand voltage for appliance couplers energized directly

193 from the low voltage mains ................................................................................................... 50

194 Table 16 – Minimum clearances for basic insulation.............................................................. 51

195 Table 17 – Minimum creepage distances for basic and functional insulation ......................... 52

196 Table B.1 – Test overview ..................................................................................................... 56

197 Table C.1 – Test schedule .................................................................................................... 58

198 Table D.1 – Comparison of conductor sizes .......................................................................... 59

199
200
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201 INTERNATIONAL ELECTROTECHNICAL COMMISSION
202 ____________
203
204 APPLIANCE COUPLERS FOR HOUSEHOLD
205 AND SIMILAR GENERAL PURPOSES –
206
207 Part 1: General requirements
208
209 FOREWORD

210 1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising

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