IEC 61784-5-2:2013

Industrial communication networks - Profiles - Part 5-2: Installation of fieldbuses - Installation profiles for CPF 2

IEC 61784-5-2:2013 specifies the installation profiles for CPF 2 (CIPTM1). Each CP installation profile is specified in a separate annex of this standard. The IEC 61784 series is produced to facilitate the use of communication networks in industrial control systems. This third edition cancels and replaces the second edition published in 2010 and constitutes a technical revision. It includes the following changes:
- updates pertaining to current installation practices;
- addition of new technology that has become recently available;
- errors have been corrected;
- improved alignment with IEC 61918.
This publication is to be read in conjunction with  IEC 61918:2013.

Réseaux de communication industriels - Profils - Partie 5-2: Installation des bus de terrain - Profils d'installation pour CPF 2

La CEI 61784-5-2:2013 définit les profils d'installation pour la CPF 2 (CIPTM1). Chaque profil d'installation de CP est spécifié dans une annexe séparée de la présente norme. Cette norme fait partie d'une série élaborée pour faciliter l'utilisation des réseaux de communication dans des systèmes de contrôle-commande industriels. Cette troisième édition annule et remplace la deuxième édition publiée en 2010, dont elle constitue une révision technique. Cette édition inclut les modifications suivantes:
- mises à jour tenant compte des pratiques d'installation actuelles;
- ajout de nouvelles technologies devenues récemment disponibles;
- correction d'erreurs;
- meilleure adéquation avec la CEI 61918.
Cette publication doit être lue conjointement avec la  CEI 61918:2013.

General Information

• Status: Published
• Publication Date: 08-Sep-2013
• ICS: 25.040.40 - Industrial process measurement and control
• ICS: 35.100.40 - Transport layer
• Technical Committee: SC 65C - Industrial networks
• Drafting Committee: JWG 10 - TC 65/SC 65C/JWG 10
• Current Stage: DELPUB - Deleted Publication
• Completion Date: 30-Aug-2018

Relations

• Revises: IEC 61784-5-2:2010 - Industrial communication networks - Profiles - Part 5-2: Installation of fieldbuses - Installation profiles for CPF 2
• Effective Date: 05-Sep-2023
• Revised: IEC 61784-5-2:2018 - Industrial communication networks - Profiles - Part 5-2: Installation of fieldbuses - Installation profiles for CPF 2
• Effective Date: 05-Sep-2023

Standards Content (Sample)

IEC 61784-5-2


®


Edition 3.0 2013-09



INTERNATIONAL



STANDARD



NORME
INTERNATIONALE
colour
inside


Industrial communication networks – Profiles –
Part 5-2: Installation of fieldbuses – Installation profiles for CPF 2

Réseaux de communication industriels – Profils –
Partie 5-2: Installation des bus de terrain – Profils d'installation pour CPF 2


IEC 61784-5-2:2013

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IEC 61784-5-2



®



Edition 3.0 2013-09







INTERNATIONAL





STANDARD







NORME



INTERNATIONALE
colour

inside










Industrial communication networks – Profiles –

Part 5-2: Installation of fieldbuses – Installation profiles for CPF 2




Réseaux de communication industriels – Profils –

Partie 5-2: Installation des bus de terrain – Profils d'installation pour CPF 2

















INTERNATIONAL

ELECTROTECHNICAL

COMMISSION


COMMISSION

ELECTROTECHNIQUE

PRICE CODE
INTERNATIONALE

CODE PRIX XH


ICS 25.040.40; 35.100.40 ISBN 978-2-8322-1060-4



Warning! Make sure that you obtained this publication from an authorized distributor.

Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.

® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale

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CONTENTS



FOREWORD . 9

INTRODUCTION . 11

1 Scope . 12


2 Normative references . 12

3 Terms, definitions and abbreviated terms . 12

4 CPF 2: Overview of installation profiles . 12


5 Installation profile conventions . 13
6 Conformance to installation profiles . 14
Annex A (normative) CP 2/1 (ControlNet™) specific installation profile . 15
A.1 Installation profile scope . 15
A.2 Normative references . 15
A.3 Installation profile terms, definitions, and abbreviated terms . 15
A.3.1 Terms and definitions . 15
A.3.2 Abbreviated terms . 15
A.3.3 Conventions for installation profiles . 15
A.4 Installation planning . 16
A.4.1 General . 16
A.4.2 Planning requirements . 17
A.4.3 Network capabilities . 18
A.4.4 Selection and use of cabling components . 24
A.4.5 Cabling planning documentation . 41
A.4.6 Verification of planning specification . 41
A.5 Installation implementation . 41
A.5.1 General requirements . 41
A.5.2 Cable installation . 41
A.5.3 Connector installation . 43
A.5.4 Terminator installation . 53
A.5.5 Device installation . 53
A.5.6 Coding and labelling . 55
A.5.7 Earthing and bonding of equipment and devices and shield cabling . 56
A.5.8 As-implemented cabling documentation . 57

A.6 Installation verification and installation acceptance test . 57
A.6.1 General . 57
A.6.2 Installation verification . 57
A.6.3 Installation acceptance test . 60
A.7 Installation administration . 62
A.8 Installation maintenance and installation troubleshooting . 62
A.8.1 General . 62
A.8.2 Maintenance . 62
A.8.3 Troubleshooting . 62
A.8.4 Specific requirements for maintenance and troubleshooting . 67
Annex B (normative) CP 2/2 (EtherNet/IP™) specific installation profile . 68
B.1 Installation profile scope . 68
B.2 Normative references . 68

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B.3 Installation profile terms, definitions, and abbreviated terms . 68

B.3.1 Terms and definitions . 68


B.3.2 Abbreviated terms . 68

B.3.3 Conventions for installation profiles . 68

B.4 Installation planning . 69

B.4.1 General . 69

B.4.2 Planning requirements . 70

B.4.3 Network capabilities . 70


B.4.4 Selection and use of cabling components . 74

B.4.5 Cabling planning documentation . 86
B.4.6 Verification of cabling planning specification . 87
B.5 Installation implementation . 87
B.5.1 General requirements . 87
B.5.2 Cable installation . 87
B.5.3 Connector installation . 88
B.5.4 Terminator installation . 89
B.5.5 Device installation . 89
B.5.6 Coding and labelling . 89
B.5.7 Earthing and bonding of equipment and devices and shield cabling . 89
B.5.8 As-implemented cabling documentation . 91
B.6 Installation verification and installation acceptance test . 91
B.6.1 General . 91
B.6.2 Installation verification . 91
B.6.3 Installation acceptance test . 93
B.7 Installation administration . 94
B.8 Installation maintenance and installation troubleshooting . 94
Annex C (normative) CP 2/3 (DeviceNet™) specific installation profile . 95
C.1 Installation profile scope . 95
C.2 Normative references . 95
C.3 Installation profile terms, definitions, and abbreviated terms . 95
C.3.1 Terms and definitions . 95
C.3.2 Abbreviated terms . 95
C.3.3 Conventions for installation profiles . 95
C.4 Installation planning . 96

C.4.1 General . 96
C.4.2 Planning requirements . 97
C.4.3 Network capabilities . 98
C.4.4 Selection and use of cabling components . 112
C.4.5 Cabling planning documentation . 121
C.4.6 Verification of cabling planning specification . 121
C.5 Installation implementation . 121
C.5.1 General requirements . 121
C.5.2 Cable installation . 121
C.5.3 Connector installation . 124
C.5.4 Terminator installation . 136
C.5.5 Device installation . 138
C.5.6 Coding and labelling . 141

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C.5.7 Earthing and bonding of equipment and devices and shield cabling . 141

C.5.8 As-implemented cabling documentation . 142

C.6 Installation verification and installation acceptance test . 142


C.6.1 General . 142

C.6.2 Installation verification . 142

C.6.3 Installation acceptance test . 145

C.7 Installation administration . 146

C.8 Installation maintenance and installation troubleshooting . 146


C.8.1 General . 146

C.8.2 Maintenance . 146
C.8.3 Troubleshooting . 146
C.8.4 Specific requirements for maintenance and troubleshooting . 146
Annex D (informative) Additional information . 150
D.1 Network validation check sheet for CP 2/3 (DeviceNet) . 150
Bibliography . 154

Figure 1 – Standards relationships . 11
Figure A.1 – Interconnection of CPF 2 networks . 16
Figure A.2 – Overview of CPF 2/1 networks . 17
Figure A.3 – Drop cable requirements . 19
Figure A.4 – Placement of BNC/TNC plugs . 19
Figure A.5 – Placement of terminators . 20
Figure A.6 – Extending a network using repeaters . 20
Figure A.7 – Extending a network using active star topology . 21
Figure A.8 – Links . 21
Figure A.9 – Extending the network beyond 99 nodes . 22
Figure A.10 – Maximum allowable taps per segment . 30
Figure A.11 – Example of repeaters in star configuration . 31
Figure A.12 – Repeaters in parallel . 32
Figure A.13 – Repeaters in combination series and parallel . 33
Figure A.14 – Ring repeater . 33
Figure A.15 – Installing bulkheads . 34

Figure A.16 – Coaxial BNC and TNC terminators . 35
Figure A.17 – Terminator placement in a segment . 35
Figure A.18 – Redundant network icons . 37
Figure A.19 – Redundant coax media . 38
Figure A.20 – Redundant fibre media . 38
Figure A.21 – Repeaters in series versus length difference for coax media . 39
Figure A.22 – Repeaters in series versus length difference for fibre media . 39
Figure A.23 – Example of redundant coax network with repeaters . 40
Figure A.24 – Example of improper redundant node connection . 40
Figure A.25 – Example tool kit for installing BNC connectors . 44
Figure A.26 – Calibration of coaxial stripper . 45
Figure A.27 – Coax PVC strip length detail (informative) . 45

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61784-5-2 © IEC:2013 – 5 –


Figure A.28 – Memory cartridge and blade . 46

Figure A.29 – Cable position . 47


Figure A.30 – Locking the cable . 47

Figure A.31 – Stripping the cable . 47

Figure A.32 – Install the crimp ferrule . 48


Figure A.33 – Cable preparation for PVC type cables (informative) . 48

Figure A.34 – Cable preparation for FEP type cables (informative) . 49

Figure A.35 – Strip guides . 49


Figure A.36 – Using the flare tool . 50
Figure A.37 – Expanding the shields . 50
Figure A.38 – Install the centre pin . 50
Figure A.39 – Crimping the centre pin . 51
Figure A.40 – Installing the connector body . 51
Figure A.41 – Installing the ferrule . 51
Figure A.42 – Crimp tool . 52
Figure A.43 – Sealed IP65/67 cable . 53
Figure A.44 – Terminator placement . 53
Figure A.45 – Mounting the taps . 54
Figure A.46 – Mounting the tap assembly using the universal mounting bracket . 55
Figure A.47 – Mounting the tap using tie wraps or screws . 55
Figure A.48 – Redundant network icons . 56
Figure A.49 – Network test tool . 58
Figure A.50 – Shorting the cable to test for continuity . 59
Figure A.51 – Testing fibre segments . 61
Figure A.52 – Multi-fibre backbone cable housing . 63
Figure A.53 – Repeater adapter module . 63
Figure A.54 – Short and medium distance fibre module LEDs . 65
Figure A.55 – Long and extra long repeater module LEDs . 66
Figure B.1 – Interconnection of CPF 2 networks . 69
Figure B.2 – Redundant linear bus . 71
Figure B.3 – Peer to peer connections . 71

Figure B.4 – Mated connections . 74
Figure B.5 – The 8-way modular sealed jack & plug (plastic housing) . 78
Figure B.6 – The 8-way modular sealed jack & plug (metal housing) . 79
Figure B.7 – M12-4 connectors . 79
Figure B.8 – Simplex LC connector . 80
Figure B.9 – Duplex LC connector . 80
Figure B.10 – IP65/67 sealed duplex LC connector . 81
Figure B.11 – IP65/67 sealed duplex SC-RJ connector . 81
Figure B.12 – M12-4 to 8-way modular bulkhead . 83
Figure B.13 – The 8-way modular sealed jack & plug (plastic housing) . 88
Figure B.14 – The 8-way modular sealed jack & plug (metal housing) . 89
Figure B.15 – M12-4 connectors . 89

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Figure B.16 – Earthing of cable shield . 91

Figure C.1 – Interconnection of CPF 2 networks . 96


Figure C.2 – Connection to generic cabling . 97

Figure C.3 – DeviceNet cable system uses a trunk/drop line topology . 98

Figure C.4 – Measuring the trunk length . 100


Figure C.5 – Measuring the trunk and drop length . 101

Figure C.6 – Measuring drop cable in a network with multiports . 101

Figure C.7 – Removable device using open-style connectors . 102


Figure C.8 – Fixed connection using open-style connector . 102
Figure C.9 – Open-style connector pin out . 102
Figure C.10 – Open-style connector pin out 10 position . 103
Figure C.11 – Power supply sizing example . 106
Figure C.12 – Current limit for thick cable for one power supply . 107
Figure C.13 – Current limit for thick cable and two power supplies . 108
Figure C.14 – Worst case scenario . 109
Figure C.15 – Example using the lookup method . 109
Figure C.16 – One power supply end connected .
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