Packaging of winding wires - Part 4-1: Methods of test - Delivery spools made from thermoplastic materials

IEC 60264-4-1:1997+A1:2009 defines methods of test for delivery spools for winding wires made from thermoplastic materials in order to determine conformity with the established performance requirements for their properties. This consolidated version consists of the second edition (1997) and its amendment 1 (2009). Therefore, no need to order amendment in addition to this publication.

Conditionnement des fils de bobinage - Partie 4-1: Méthodes d'essai - Bobines de livraison faites de matériau thermoplastique

La CEI 60264-4-1:1997+A1:2009 définit des méthodes d'essai pour les bobines de livraison pour fils de bobinage faites de matériaux thermoplastique, afin de déterminer leur conformité avec les performances exigées pour leurs propriétés.  Cette version consolidée comprend la deuxième édition (1997) et son amendement 1 (2009). Il n'est donc pas nécessaire de commander l'amendement avec cette publication.

General Information

Status
Published
Publication Date
24-Jun-2009
Technical Committee
Current Stage
PPUB - Publication issued
Start Date
25-Jun-2009
Completion Date
25-Jun-2009
Ref Project

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IEC 60264-4-1
Edition 2.1 2009-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Packaging of winding wires –
Part 4-1: Methods of test – Delivery spools made from thermoplastic materials
Conditionnement des fils de bobinage –
Partie 4-1: Méthodes d'essai – Bobines de livraison faites de matériau
thermoplastique
IEC 60264-4-1:1997-12+AMD1:2009-06 CSV(en-fr)
---------------------- Page: 1 ----------------------
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---------------------- Page: 2 ----------------------
IEC 60264-4-1
Edition 2.1 2009-06
INTERNATIONAL
STANDARD
NORME
INTERNATIONALE
Packaging of winding wires –
Part 4-1: Methods of test – Delivery spools made from thermoplastic materials
Conditionnement des fils de bobinage –
Partie 4-1: Méthodes d'essai – Bobines de livraison faites de matériau
thermoplastique
INTERNATIONAL
ELECTROTECHNICAL
COMMISSION
COMMISSION
ELECTROTECHNIQUE
INTERNATIONALE
ICS 29.060.10; 55.060 ISBN 978-2-88910-082-8

Warning! Make sure that you obtained this publication from an authorized distributor.

Attention! Veuillez vous assurer que vous avez obtenu cette publication via un distributeur agréé.

® Registered trademark of the International Electrotechnical Commission
Marque déposée de la Commission Electrotechnique Internationale
---------------------- Page: 3 ----------------------
– 2 – 60264-4-1  IEC:1997+A1:2009
INTERNATIONAL ELECTROTECHNICAL COMMISSION
___________
PACKAGING OF WINDING WIRES –
Part 4-1: Methods of test –
Delivery spools made from thermoplastic materials
FOREWORD

1) The International Electrotechnical Commission (IEC) is a worldwide organization for standardization comprising

all national electrotechnical committees (IEC National Committees). The object of IEC is to promote

international co-operation on all questions concerning standardization in the electrical and electronic fields. To

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9) Attention is drawn to the possibility that some of the elements of this IEC Publication may be the subject of

patent rights. IEC shall not be held responsible for identifying any or all such patent rights.

International Standard IEC 60264-4-1 has been prepared by IEC technical committee 55:

Winding wires.

This consolidated version of IEC 60264-4-1 consists of the second edition (1997) [documents

55/617+617A/FDIS and 55/643/RVD] and its amendment 1 (2009) [documents 55/1100/FDIS

and 55/1135/RVD].

The technical content is therefore identical to the base edition and its amendment and has

been prepared for user convenience.
It bears the edition number 2.1.

A vertical line in the margin shows where the base publication has been modified by

amendment 1.
---------------------- Page: 4 ----------------------
60264-4-1  IEC:1997+A1:2009 – 3 –

The committee has decided that the contents of the base publication and its amendments will

remain unchanged until the maintenance result date indicated on the IEC web site under

"http://webstore.iec.ch" in the data related to the specific publication. At this date,

the publication will be
• reconfirmed,
• withdrawn,
• replaced by a revised edition, or
• amended.
---------------------- Page: 5 ----------------------
– 4 – 60264-4-1  IEC:1997+A1:2009
INTRODUCTION

This part of IEC 60264 is one of a series which deals with insulated wires used for windings in

electrical equipment. The series has three groups describing:
1) Winding wires − Test methods (IEC 60851);
2) Specifications for particular types of winding wires (IEC 60317);
3) Packaging of winding wires (IEC 60264).
---------------------- Page: 6 ----------------------
60264-4-1  IEC:1997+A1:2009 – 5 –
PACKAGING OF WINDING WIRES –
Part 4-1: Methods of test –
Delivery spools made from thermoplastic materials
1 Scope

This part of IEC 60264 defines methods of test for delivery spools for winding wires made from

thermoplastic materials in order to determine conformity with the established performance

requirements for their properties.
2 General notes on methods of test

Unless otherwise specified, all tests shall be carried out within a temperature range from 15 °C

to 35 °C and a relative humidity from 45 % to 75 %.

In case of dispute, the spools shall be preconditioned at a temperature of (23 ± 2) °C for 24 h.

3 Spool irregularities
The surface and construction shall be visually inspected.
4 Spool marking
The spool marking shall be visually inspected.
5 Mass

The mass of the spool shall be measured by an apparatus capable of determining the mass

with the accuracy required in the relevant specification.
6 Spool dimensions
The spool dimensions shall be checked using standard measuring instruments.
7 True running deviation

The true running deviation of the inside faces of the flanges and of the surface of the barrel

shall be determined with a measuring device as shown in Figure 1.
8 High temperature test

The spool shall be conditioned for a period of 4 h in an oven with forced air circulation at a

temperature specified in the relevant specification.

The spool shall be allowed to cool to room temperature before the dimensional checks, as

specified in clause 6, and the true running deviation checks in clause 7 are carried out.

---------------------- Page: 7 ----------------------
– 6 – 60264-4-1  IEC:1997+A1:2009
9 Impact test on flanges
9.1 At normal ambient conditions

After conditioning the spool for a minimum of 24 h at a temperature of (20 ± 5) °C the spool

shall be tested in the apparatus as shown in Figure 2.

For practical reasons the hammer shall be dropped on the flanges as indicated in either

Figure 3a (cylindrical barrelled spool) or Figure 3b (taper barrelled spool) or Figure 3c

(cylindrical barrelled spool with conical flanges). The hammer shall be a solid cylinder with a

minimum diameter of 40 mm. The surface that strikes the flange shall be flat and smooth.

9.2 At low temperature

The spool shall be conditioned for a period of 24 h at a temperature specified in the relevant

specification. Following conditioning, the spool shall be tested within 10 min in the apparatus

as shown in Figure 2.
10 Deformation under load

The spool shall be subjected to a deformation test in the "as received" condition which shall be

carried out at a temperature of (20 ± 5) °C, using a suitably equipped tensile machine. The

spool flanges shall be clamped with the test jigs as shown in Figure 4. The half disks in each

jig shall be in contact with the surface of the two sides of each flange. The clearance between

the disk and the barrel, when using Figure 4a, shall be (1,5 ± 0,5) mm.
+0,5

When using Figure 4b, the clearance between the disk and the barrel shall be (0,5 ) mm.

When using Figure 4c for cylindrical or tapered barrelled spools with one conical flange, the

+0,5

clearance between the disk and the barrel for the flat flange shall be (1,5 ) mm and for the

-0,5
+0,5
conical flange (0,5 ) mm.

The edges of the disks shall not be sharp. The deformation test shall be carried out with an

initial elongation speed from 10 mm/min to 15 mm/min up to the specified load.

After the specified load is reached, the spool shall remain under load for 30 min.

When using Figure 4a, the distance between the half disks along the barrel of the spool shall

then be measured.

When using Figure 4b or 4c, the spool shall be unloaded, and measured after 60 min.

11 Flexibility test on flanges
11.1 Spools with flat flanges

The test shall be carried out according to Clause 10, except that the half disks are shown in

Figure 5.

The inside diameter of the half disks shall be (94 ± 0,2) % of the diameter of the flanges.

---------------------- Page: 8 ----------------------
60264-4-1  IEC:1997+A1:2009 – 7 –
After the specified load is reached the spool shall rema
...

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