IEC PAS 62381:2004

Activities during the factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT) for automation systems in the process industry

defines procedures and specifications for the factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT). These tests are carried out to prove that the automation system is in accordance with the specification.

General Information

• Status: Replaced
• Publication Date: 27-Jan-2004
• ICS: 25.040.01 - Industrial automation systems in general
• Technical Committee: TC 65 - Industrial-process measurement, control and automation
• Current Stage: DELPUB - Deleted Publication
• Completion Date: 15-Nov-2006

Relations

• Replaced By: IEC 62381:2006 - Automation systems in the process industry - Factory acceptance test (FAT), site acceptance test (SAT), and site integration test (SIT)
• Effective Date: 05-Sep-2023

Standards Content (Sample)

PUBLICLY
IEC
AVAILABLE
PAS 62381
SPECIFICATION
First edition
Pre-Standard
2004-01
Activities during the factory acceptance
test (FAT), site acceptance test (SAT),
and site integration test (SIT)
for automation systems
in the process industry
Reference number
IEC/PAS 62381:2004(E)
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PUBLICLY
IEC
AVAILABLE
PAS 62381
SPECIFICATION
First edition
Pre-Standard
2004-01
Activities during the factory acceptance
test (FAT), site acceptance test (SAT),
and site integration test (SIT)
for automation systems
in the process industry
© IEC 2004 ⎯ Copyright - all rights reserved
No part of this publication may be reproduced or utilized in any form or by any means, electronic or
mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Electrotechnical Commission, 3, rue de Varembé, PO Box 131, CH-1211 Geneva 20, Switzerland
Telephone: [phone] Telefax: [phone] E-mail: [e-mail] Web: www.iec.ch
PRICE CODE
Commission Electrotechnique Internationale V

International Electrotechnical Commission
МеждународнаяЭлектротехническаяКомиссия
For price, see current catalogue

– 2 – PAS 62381 © IEC:2004 (E)

CONTENTS
FOREWORD .3

INTRODUCTION.3

1 Scope .5

2 Definitions.8

3 Abbreviations.9

4 General preparation before conducting the FAT.10

4.1 Documents typically prepared by the OWNER/CONTRACTOR .10

4.2 Documents typically prepared by the VENDOR .10
5 Factory acceptance test .10
5.1 General.10
5.2 Test schedule .11
5.3 Test procedure .11
5.4 FAT rework.14
5.5 Documentation of FAT in accordance with Annex A.14
6 Site acceptance test.14
6.1 General.14
6.2 Test schedule .15
7 Site integration test.15
7.1 General.15
7.2 Test schedule .15
Annex A (informative) FAT checklists .16
A.1 Documentation check.16
A.2 HW and SW inventory check .16
A.3 Mechanical inspection.17
A.4 Wiring and termination inspection .18
A.5 Start-up text and general system functions.19
A.6 System alarm test.20
A.7 Hardware redundancy and diagnostic check .21
A.8 Visualization/operation .22
A.9 Test of functionality against FBD, FUP, etc. .23
A.10 Complex functionality and operation modes .25

A.11 Integration of subsystems .26
Annex B (informative) SAT checklist.27
Annex C (informative) SIT checklist .28
Annex D (informative) Factory acceptance test certificate.29
Annex E (informative) Site acceptance test certificate.30
Annex F (informative) Site integration test certificate.31
Annex G (informative) Automation system acceptance certificate.32
Annex H (informative) FAT punch list.33
Annex I (informative) SAT punch list .34
Annex J (informative) SIT punch list.35

PAS 62381 © IEC:2004 (E) – 3 –

INTERNATIONAL ELECTROTECHNICAL COMMISSION

____________
ACTIVITIES DURING THE FACTORY ACCEPTANCE TEST (FAT),

SITE ACCEPTANCE TEST (SAT), AND SITE INTEGRATION TEST (SIT)

FOR AUTOMATION SYSTEMS IN THE PROCESS INDUSTRY

FOREWORD
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A PAS is a technical specification not fulfilling the requirements for a standard but made available to
the public.
IEC-PAS 62381 has been processed by IEC technical committee 65: Industrial-process measurement
and control.
The text of this PAS is based on the This PAS was approved for publication
following document: by the P-members of the committee
concerned as indicated in the following
document
Draft PAS Report on voting
65/309/PAS 65/322/RVD
Following publication of this PAS, which is a pre-standard publication, the technical committee or
subcommittee concerned will transform it into an International Standard.

– 4 – PAS 62381 © IEC:2004 (E)

INTRODUCTION
There is an increasing trend in the process industry to shorten the time period for project execution. At

the same time, the complexity of automation systems is being increased due to the number of

connected systems and the use of new technologies, for example, fieldbus systems.

Experience has shown that the owner, the contractor and the vendor have long and extensive

discussions to unambiguously lay down the scope of activities and responsibilities in order to achieve
a timely delivery and acceptance of automation systems.

This document should lead to an improvement and acceleration of the negotiation phase and to a

mutual understanding about the scope of activities of each party.

This document does not reflect the additional interests of industries which are subject to special
requirements such as validation.
The annexes of this standard contain forms which may be used in the test procedures. They are
attached to this publication in Excel format. Buyers of this publication may copy these forms for their
own purposes only in the required amount.
The IEC sells read-only PDF files as a general rule. In the present instance, and quite exceptionally,
to enable the user to fill in the forms, a revisable file is included in a pocket affixed to the back cover of
this publication. Please use the zip/unzip function.
This file can also be downloaded from the Web as a PDF file.

PAS 62381 © IEC:2004 (E) – 5 –

ACTIVITIES DURING THE FACTORY ACC
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