High-pressure decorative laminates (HPL, HPDL) -- Sheets based on thermosetting resins (usually called laminates)

Stratifiés décoratifs haute pression (HPL, HPDL) -- Plaques à base de résines thermodurcissables (communément appelées stratifiés)

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ISO/DIS 4586-3 - High-pressure decorative laminates (HPL, HPDL) -- Sheets based on thermosetting resins (usually called laminates)
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DRAFT INTERNATIONAL STANDARD
ISO/DIS 4586-3
ISO/TC 61/SC 11 Secretariat: JISC
Voting begins on: Voting terminates on:
2020-03-10 2020-06-02
High-pressure decorative laminates (HPL, HPDL) —
Sheets based on thermosetting resins (usually called
laminates) —
Part 3:
Classification and specifications for laminates less than
2 mm thick and intended for bonding to supporting
substrates

Stratifiés décoratifs haute pression (HPL, HPDL) — Plaques à base de résines thermodurcissables

(communément appelées stratifiés) —

Partie 3: Classification et spécifications des stratifiés d'épaisseur moins de 2 mm d'épaisseur et destiné

pour le collage de support
ICS: 83.140.20
THIS DOCUMENT IS A DRAFT CIRCULATED
FOR COMMENT AND APPROVAL. IT IS
THEREFORE SUBJECT TO CHANGE AND MAY
NOT BE REFERRED TO AS AN INTERNATIONAL
STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS
BEING ACCEPTABLE FOR INDUSTRIAL,
This document is circulated as received from the committee secretariat.
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ISO/DIS 4586-3:2020(E)
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NOTIFICATION OF ANY RELEVANT PATENT
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PROVIDE SUPPORTING DOCUMENTATION. ISO 2020
---------------------- Page: 1 ----------------------
ISO/DIS 4586-3:2020(E)
COPYRIGHT PROTECTED DOCUMENT
© ISO 2020

All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may

be reproduced or utilized otherwise in any form or by any means, electronic or mechanical, including photocopying, or posting

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ii © ISO 2020 – All rights reserved
---------------------- Page: 2 ----------------------
ISO/DIS 4586-3:2020(E)
Contents Page

Foreword ........................................................................................................................................................................................................................................iv

Introduction ..................................................................................................................................................................................................................................v

1 Scope ................................................................................................................................................................................................................................. 1

2 Normative references ...................................................................................................................................................................................... 1

3 Terms and definitions ..................................................................................................................................................................................... 1

4 Material types .......................................................................................................................................................................................................... 2

5 Requirements .......................................................................................................................................................................................................... 2

5.1 General ........................................................................................................................................................................................................... 2

5.2 Numerical classification system ............................................................................................................................................... 2

5.3 Alphabetical classification system ......................................................................................................................................... 3

5.4 Nomenclature........................................................................................................................................................................................... 4

6 Requirements .......................................................................................................................................................................................................... 4

6.1 Compliance ................................................................................................................................................................................................. 4

6.2 Inspection requirements ................................................................................................................................................................ 4

6.2.1 General...................................................................................................................................................................................... 4

6.2.2 Colour and pattern ......................................................................................................................................................... 4

6.2.3 Surface finish ....................................................................................................................................................................... 5

6.2.4 Reverse side ......................................................................................................................................................................... 5

6.2.5 Visual inspection .............................................................................................................................................................. 5

6.3 Dimensional tolerance requirements .................................................................................................................................. 5

6.4 Test requirements ................................................................................................................................................................................ 6

6.4.1 General requirements .................................................................................................................................................. 6

6.4.2 Additional requirements for Type P laminates ..................................................................................... 8

6.4.3 Notes on requirements for reaction to fire (see Annex B) ........................................................... 9

Annex A (informative) Addendum to Table 5 relating to test method for resistance to scratching 10

Annex B (informative) Addendum to 6.4.3, relating to fire performance ...................................................................11

Annex C (informative) Addendum relating to electrostatic properties ........................................................................13

Bibliography .............................................................................................................................................................................................................................14

© ISO 2020 – All rights reserved iii
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ISO/DIS 4586-3:2020(E)
Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards

bodies (ISO member bodies). The work of preparing International Standards is normally carried out

through ISO technical committees. Each member body interested in a subject for which a technical

committee has been established has the right to be represented on that committee. International

organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.

ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of

electrotechnical standardization.

The procedures used to develop this document and those intended for its further maintenance are

described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the

different types of ISO documents should be noted. This document was drafted in accordance with the

editorial rules of the ISO/IEC Directives, Part 2 (see www .iso .org/ directives).

Attention is drawn to the possibility that some of the elements of this document may be the subject of

patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of

any patent rights identified during the development of the document will be in the Introduction and/or

on the ISO list of patent declarations received (see www .iso .org/ patents).

Any trade name used in this document is information given for the convenience of users and does not

constitute an endorsement.

For an explanation on the voluntary nature of standards, the meaning of ISO specific terms and

expressions related to conformity assessment, as well as information about ISO's adherence to the

World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT) see the following

URL: www .iso .org/ iso/ foreword .html.

This document was prepared by Technical Committee ISO/TC 61, Plastics, Subcommittee SC 11,

Products.

This second edition cancels and replaces the first edition (ISO 4586-3:2015), which has been technically

revised.
The main changes compared to the previous edition are as follows:
— correction of errors due to typographical, formatting, and omission issues.
A list of all parts in the ISO 4586 series can be found on the ISO website.
iv © ISO 2020 – All rights reserved
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ISO/DIS 4586-3:2020(E)
Introduction

High-pressure decorative laminates are characterized by their qualities, durability, and functional

performance. High-pressure laminate sheets are available in a wide variety of colours, patterns and

surface finishes. They are resistant to wear, scratching, impact, moisture, heat, and staining; and

possess good hygienic and anti-static properties, being easy to clean and maintain.

In an effort to harmonize ISO 4586 with other high-pressure decorative laminate standards, multiple

methods may be published that demonstrate similar properties. In these instances, the same test method

title is given and is annotated as either “Method A” or “Method B”. This is the case in the following tests:

Edge squareness — 8/9, Dry heat — 17/18 Dimensional stability at elevated temperatures — 19/20,

Dimensional stability at ambient temperature — 21/22, Staining — 30/31, Lightfastness — 32/33,

Formability — 36/37, and Blistering — 38/39. In these instances, either method may be utilized in

testing. Compliance to both methods is not required. While these tests are similar they are by no means

identical and results of one method do not necessarily correspond to the results of the accompanying

test. In these situations, it is intended that specific parts of ISO 4586 for performance requirements be

consulted. Each specific method has performance requirements particular to that method for individual

grades of high-pressure decorative laminate.
This document has been harmonized with EN 438-3 whenever possible.

In addition, Annex C provides information on electrostatic properties and is included as a convenient

reference to answer common questions.
© ISO 2020 – All rights reserved v
---------------------- Page: 5 ----------------------
DRAFT INTERNATIONAL STANDARD ISO/DIS 4586-3:2020(E)
High-pressure decorative laminates (HPL, HPDL) —
Sheets based on thermosetting resins (usually called
laminates) —
Part 3:
Classification and specifications for laminates less than
2 mm thick and intended for bonding to supporting
substrates
1 Scope

This document applies to high-pressure laminates (HPL) less than 2 mm thick normally intended for

bonding to supporting substrates to produce HPL composite panels and establishes a classification

system for high-pressure decorative laminates according to their performance and main recommended

fields of application, including materials with special characteristics, for example formability or defined

reaction to fire. This document also specifies requirements for the properties of the various types of

laminates covered by this classification system.

ISO 4586-2 specifies the methods of test relevant to this document. ISO 4586-4 through ISO 4586-8 are

reserved for other types of HPL materials.
2 Normative references

The following documents are referred to in the text in such a way that some or all of their content

constitutes requirements of this document. For dated references, only the edition cited applies. For

undated references, the latest edition of the referenced document (including any amendments) applies.

ISO 1183-1, Plastics — Methods for determining the density of non-cellular plastics — Part 1: Immersion

method, liquid pycnometer method and titration method

ISO 4586-2:2018, High-pressure decorative laminates (HPL, HPDL) — Sheets based on thermosetting resins

(usually called laminates) — Part 2: Determination of properties
3 Terms and definitions
For the purposes of this document, the following terms and definitions apply.

ISO and IEC maintain terminological databases for use in standardization at the following addresses:

— IEC Electropedia: available at https:// www .electropedia .org/
— ISO Online browsing platform: available at https:// www .iso .org/ obp
© ISO 2020 – All rights reserved 1
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ISO/DIS 4586-3:2020(E)
3.1
high-pressure decorative laminate
HPL
HPDL

sheet consisting of layers of cellulosic fibrous material (normally paper) impregnated with

thermosetting resins and bonded together by the high-pressure process (3.2)

Note 1 to entry: This is a general definition of high-pressure decorative laminate(s). More specific product

definitions can be found in ISO 4586-3 to ISO 4586-8.
3.2
high-pressure process

simultaneous application of heat (temperature ≥ 120 °C) and high specific pressure (≥ 5 MPa), to

provide flowing and subsequent curing of the thermosetting resins to obtain a homogeneous non-

porous material with increased density (≥ 1,35 g/cm ), and with the required surface finish

3.3
surface layer

upper decorative layer consisting in one or more sheets of fibrous material (usually paper) impregnated

with aminoplastic thermosetting resins (usually melamine based resins) or other curable resins or

other decorative design surfaces such as metal foils, wood-veneers, and textiles, etc. which are not

necessarily treated with thermosetting resin
3.4
core layer

fibrous material (usually paper) impregnated with thermosetting resins (usually phenolic based resins)

or other curable resins, possibly reinforced by metal layer(s) or metal mesh(es) and others which are

not necessarily treated with thermosetting resin
4 Material types
4.1 Type S — Standard grade decorative laminates.

4.2 Type P — Postformable decorative laminates, similar to type S but can also be formed at

elevated temperature.

4.3 Type F — Decorative laminates with improved fire retardance, similar to types S or P but also

meeting special requirements of specified fire tests which may vary according to the application (e.g.

construction, marine, transport) and the country of use (see 6.4.3 and Annex B).
5 Requirements
5.1 General

Two different HPL classification systems are commonly used and both have been included in this

document as alternatives.
5.2 Numerical classification system

In this system the classification of a letter denoting material type (see Clause 4) followed by three

index numbers showing the levels of performance for wear resistance, impact resistance and scratch

resistance respectively.
Table 1 shows the performance levels corresponding to the index numbers.
2 © ISO 2020 – All rights reserved
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ISO/DIS 4586-3:2020(E)
Table 1 — Numerical classification
First index number — Wear resistance
Initial point(revs) 2 3 4
≥ 50 ≥ 150 ≥ 350
Second index number — Impact resistance
Small diameter ball (N) 2 3 4
≥ 15 ≥ 20 ≥ 25
Third index number — Scratch resistance
Scratch resistance (Rating) 2 3 4
2 3 4

NOTE Index numbers 2, 3, and 4 are specified to maintain consistency with earlier editions of ISO 4586 parts. Index

number 1 represents a lower quality level that does not apply to HPL as defined by the scope of this document.

5.3 Alphabetical classification system
This system uses three letters to classify laminates as shown in Table 2.
Table 2 — Alphabetical classification
First letter Second letter Third letter
H (Horizontal grade) G (General purpose) S (Standard grade)
or V (Vertical grade) or D (Heavy duty) or P (Postformable grade)
or F (Flame-retardant grade)

Table 3 compares the alternative classification systems and shows how different HPL products relate to

some typical applications. The list of typical applications shown for each category is for guidance only

and is not intended to be comprehensive.
Table 3 — Classification system and typical applications
Performance Material Numerical classification Equivalent Examples of typical
category type alphabetical applications
Index numbers
classification
Wear re- Impact re- Scratch
sistance sistance resistance
HDS (Horizon- Countertops, insti-
Very high tal Heavy Duty tutional applications
resistance to Standard), (prisons, military,
surface wear barracks, etc.)
HDF (Horizon-
Very high resist- tal Heavy Duty
S, F or P 4 4 4
ance to impact Flame-retardant),
Very high
resistance to HDP (Horizontal
scratching Heavy Duty Post-
forming)

Combinations of wear, impact and scratch resistance index numbers other than those shown in Table 3 are possible and

can be specified using the numerical classification system. In such cases properties other than wear resistance, impact

resistance and scratch resistance shall meet the requirements specified for type VG in Table 5.

© ISO 2020 – All rights reserved 3
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ISO/DIS 4586-3:2020(E)
Table 3 (continued)
Performance Material Numerical classification Equivalent Examples of typical
category type alphabetical applications
Index numbers
...

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