ISO 15830-3:2013

Road vehicles — Design and performance specifications for the WorldSID 50th percentile male side-impact dummy — Part 3: Electronic subsystems

ISO 15830-3:2013 specifies requirements for electronic components of the WorldSID 50th percentile side-impact dummy, a standardized anthropomorphic dummy for side-impact testing of road vehicles. It is applicable to impact tests involving: passenger vehicles of category M1 and goods vehicles of category N1; impacts to the side of the vehicle structure; impact tests involving the use of an anthropometric dummy as a human surrogate for the purpose of evaluating compliance with vehicle safety standards.

Véhicules routiers — Conception et spécifications de performance pour le mannequin mondial (WorldSID), 50e percentile homme, de choc latéral — Partie 3: Sous-systèmes électroniques

General Information

• Status: Withdrawn
• Publication Date: 09-May-2013
• ICS: 43.020 - Road vehicles in general
• Technical Committee: ISO/TC 22/SC 36 - Safety and impact testing
• Drafting Committee: ISO/TC 22/SC 36/WG 5 - Anthropomorphic test devices
• Current Stage: 9599 - Withdrawal of International Standard
• Completion Date: 16-Nov-2022

Relations

• Revised: ISO 15830-3:2022 - Road vehicles — Design and performance specifications for the WorldSID 50th percentile male side-impact dummy — Part 3: Mechanical requirements for electronic subsystems
• Effective Date: 23-Apr-2020
• Revises: ISO 15830-3:2005 - Road vehicles — Design and performance specifications for the WorldSID 50th percentile male side-impact dummy — Part 3: Electronic subsystems
• Effective Date: 06-Aug-2011

Standards Content (Sample)

INTERNATIONAL ISO
STANDARD 15830-3
Second edition
2013-05-15
Road vehicles — Design and
performance specifications for the
WorldSID 50th percentile male side-
impact dummy —
Part 3:
Electronic subsystems
Véhicules routiers — Conception et spécifications de performance
pour le mannequin mondial (WorldSID), 50e percentile homme, de
choc latéral —
Partie 3: Sous-systèmes électroniques
Reference number
ISO 15830-3:2013(E)
©
ISO 2013

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ISO 15830-3:2013(E)

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© ISO 2013
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized otherwise in any form
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Published in Switzerland
ii © ISO 2013 – All rights reserved

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ISO 15830-3:2013(E)

Contents Page
Foreword .iv
Introduction .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Electrical subsystems requirements . 1
4.1 Permissible sensors . 1
4.2 Permissible internal data acquisition system (DAS) . 7
5 Methods . 8
5.1 Calculation of IR-TRACC distances from the IR-TRACC voltage outputs . 8
Annex A (normative) Load cell characteristics . 9
Annex B (informative) Conventions for exemplar permissible load cells and angular
displacement sensors .14
Annex C (informative) Conventions for permissible accelerometers .21
Annex D (normative) Information regarding sensor output polarities .23
Bibliography .41
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ISO 15830-3:2013(E)

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2. www.iso.org/directives
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received. www.iso.org/patents
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
The committee responsible for this document is ISO/TC 22, Road vehicles, Subcommittee SC 12, Passive
safety crash protection systems.
This second edition cancels and replaces the first edition (ISO 15830-3:2005) which has been technically
revised. Technical amendments have been incorporated throughout all four parts, resulting from
extensive experience with the International Standard and design changes.
ISO 15830 consists of the following parts, under the general title Road vehicles — Design and performance
specifications for the WorldSID 50th percentile male side-impact dummy:
— Part 1: Terminology and rationale
— Part 2: Mechanical subsystems
— Part 3: Electronic subsystems
— Part 4: User’s manual
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ISO 15830-3:2013(E)

Introduction
This second edition of ISO 15830 has been prepared on the basis of the existing design, specifications,
and performance of the WorldSID 50th percentile adult male side-impact dummy. The purpose of the
ISO 15830 series is to document the design and specifications of this side-impact dummy in a form
suitable and intended for worldwide regulatory use.
In 1997, ISO/TC22/SC12 initiated the WorldSID 50th percentile adult male dummy development,
with the aims of defining a global-consensus side-impact dummy, having a wider range of humanlike
anthropometry, biofidelity, and injury-monitoring capabilities, suitable for regulatory use. Participating
in the development were research institutes, dummy and instrumentation manufacturers, governments,
and vehicle manufacturers from around the world.
With regards to potential regulatory, consumer information, or research and development use of
ISO 15830, users will need to identify which of the permissive (i.e. optional) sensors and other elements
defined in this part of ISO 15830 will be required for their tests.
WorldSID drawings in electronic format are being made available. Details are given in
ISO 15830-2:2013, Annex B.
In order to apply ISO 15830 properly, it is important that all four parts be used together.
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INTERNATIONAL STANDARD ISO 15830-3:2013(E)
Road vehicles — Design and performance specifications for
the WorldSID 50th percentile male side-impact dummy —
Part 3:
Electronic subsystems
1 Scope
This part of ISO 15830 specifies requirements for electronic components of the WorldSID 50th percentile
side-impact dummy, a standardized anthropomorphic dummy for side-impact testing of road vehicles. It
is applicable to impact tests involving
— passenger vehicles of category M and goods vehicles of category N ,
1 1
— impacts to the side of the vehicle structure,
— impact tests involving the use of an anthropometric dummy as a human surrogate for the purpose
of evaluating compliance with vehicle safety standards.
2 Normative references
The following documents, in whole or in part, are normatively referenced in this document and are
indispensable for its application. For dated references, only the edition cited applies. For undated
references, the latest edition of the referenced document (including any amendments) applies.
ISO 6487, Road vehicles — Measurement techniques in impact tests — Instrumentation
ISO 15830-1, Design and performance specifications for the WorldSID 50th percentile male side-impact
dummy — Part 1: Terminology and rationale
ISO 15830-2:2013, Design and performance specifications for the WorldSID 50th percentile male side-
impact dummy — Part 2: Mechanical subsystems
SAE J2570:2001, Performance specifications for anthropomorphic test device transducers
SAE J1733, Sign convention for vehicle crash testing
3 Terms and definitions
For the purposes of this document, the terms and definitions given in ISO 15830-1 apply.
4 Electrical subsystems requirements
4.1 Permissible sensors
4.1.1 General
NOTE All sensors are specified as “permissible” (i.e. optional) because the decision to use or not to use a
given sensor is to be left to the individual relevant regulatory authorities, consumer information organisations,
and research or test laboratories. In this way, a given regulation (or laboratory protocol) can indicate which of the
permissible sensors described in this part of ISO 15830 must be used in a given test. It should also be noted that
different connector configurations may be found in different WorldSID assemblies.
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ISO 15830-3:2013(E)

The following sensors may be installed in the dummy. If installed, they shall comply with the
specifications given in Table 1. If these sensors are not installed, then structural or mass replacements
shall be installed in the dummy.
4.1.2 Locations and specifications
Table 1 — Permissible WorldSID sensor locations and specifications
Body region Sensor Sensor Mounting Maximum
specification specification number of
channels
Head Linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.1 3
Head Rotational accelerometer 4.1.3.3 ISO 15830-2:2013, 4.1 3
Head Tilt sensor (about x and y axes) 4.1.3.4 ISO 15830-2:2013, 4.1 2
Head Upper neck load cell 4.1.3.5 ISO 15830-2:2013, 4.1 6
Neck Lower neck load cell 4.1.3.5 ISO 15830-2:2013, 4.2 6
Neck T1 linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.2 3
Shoulder Rib linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Shoulder IR-TRACC 4.1.3.6 ISO 15830-2:2013, 4.3 1
Shoulder Load cell (F , F , F ) 4.1.3.7 ISO 15830-2:2013, 4.3 3
x y z
Full arm Upper arm load cell 4.1.3.8 ISO 15830-2:2013, 4.4 6
Full arm Lower arm load cell 4.1.3.8 ISO 15830-2:2013, 4.4 6
Full arm Elbow load cell (M , M ) 4.1.3.9 ISO 15830-2:2013, 4.4 2
x y
Full arm Elbow angular displacement 4.1.3.10 ISO 15830-2:2013, 4.4 1
Full arm Elbow linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.4 3
Full arm Wrist linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.4 3
Thorax Upper rib linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Thorax Middle rib linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Thorax Lower rib linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Thorax Upper rib IR-TRACC 4.1.3.6 ISO 15830-2:2013, 4.3 1
Thorax Middle rib IR-TRACC 4.1.3.6 ISO 15830-2:2013, 4.3 1
Thorax Lower rib IR-TRACC 4.1.3.6 ISO 15830-2:2013, 4.3 1
Spine T4 linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Spine T12 linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Spine Rotational accelerometer (about x- 4.1.3.3 ISO 15830-2:2013, 4.3 2
and z-axes)
Spine Tilt sensor (about x- and y-axes) 4.1.3.4 ISO 15830-2:2013, 4.3 2
Abdomen Upper rib linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Abdomen Lower rib linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.3 3
Abdomen Upper rib IR-TRACC 4.1.3.6 ISO 15830-2:2013, 4.3 1
Abdomen Lower rib IR-TRACC 4.1.3.6 ISO 15830-2:2013, 4.3 1
Lumbar spine/ Lumbar load cell 4.1.3.11 ISO 15830-2:2013, 4.6 6
pelvis
Lumbar spine/ Pelvis linear accelerometer 4.1.3.2 ISO 15830-2:2013, 4.6 3
pelvis
Lumbar spine/ Pubic load cell (F ) 4.1.3.12 ISO 15830-2:2013, 4.6 1
y
pelvis
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ISO 15830-3:2013(E)

Table 1 (continued)
Body region Sensor Sensor Mounting Maximum
specification specification number of
channels
Lumbar spine/ Sacro-iliac load cell 4.1.3.13 ISO 15830-2:2013, 4.6 12
pelvis
Lumbar spine/ Tilt sensor (about x- and y-axes) 4.1.3.3 ISO 15830-2:2013, 4.6 2
pelvis
Upper leg Femoral neck load cell (F , F F ) 4.1.3.14 ISO 15830-2:2013, 4.7 3
x y z
Upper leg Mid femur load cell 4.1.3.14 ISO 15830-2:2013, 4.7 6
Upper leg Knee lateral outboard contact force 4.1.3.16 ISO 15830-2:2013, 4.7 1
load cell
Upper leg Knee lateral inboard contact force 4.1.3.16 ISO 15830-2:2013, 4.7 1
load cell
Upper leg Knee angular displacement 4.1.3.17 ISO 15830-2:2013, 4.7 1
Lower leg Upper tibia load cell 4.1.3.15 ISO 15830-2:2013, 4.8 6
Lower leg Lower tibia load cell 4.1.3.15 ISO 15830-2:2013, 4.8 6
Lower leg Ankle angular displacement 4.1.3.18 ISO 15830-2:2013, 4.8 3
Spine box Air temperature sensor 4.1.3.19 ISO 15830-2:2013, 4.3 1
4.1.3 Sensor specifications and mass
4.1.3.1 General
All load cells, accelerometers, and angular displacement transducers shall comply with SAE J2570, and
load cells shall comply with the capacities and sign conventions in Annex A.
Sensor sign convention shall comply with SAE J1733 and any deviations shall be noted.
4.1.3.2 Tri-axial linear accelerometers
— If measured, tri-axial linear accelerations shall be measured using Endevco accelerometer, model
1)
7268C-2000M1 .
— Tri-axial linear accelerometer assemblies shall have a mass of 8 g ± 1 g (not including cable).
4.1.3.3 Rotational accelerometers
2)
— If measured, rotational accelerations shall be measured using Endevco accelerometer, model 7302BM4 .
— Rotational accelerometers shall have a mass of 35 g ± 4 g (not including cable).
4.1.3.4 Tilt-angle sensors
4.1.3.4.1 Head tilt sensor
1) Accelerometer model 7268C-2000M1 is a product supplied by Endevco Corp., San Juan Capistrano,
California, USA. This information is given for the convenience of users of this part of ISO 15830 and does not
constitute an endorsement by ISO of the product named. Alternative products may be used if they can be shown to
lead to the same results.
2) Accelerometer model 7302BM4 is a product supplied by Endevco Corp., San Juan Capistrano, California,
USA. This information is given for the convenience of users of this part of ISO 15830 and does not constitute an
endorsement by ISO of the product named. Alternative products may be used if they can be shown to lead to the
same results.
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ISO 15830-3:2013(E)

3)
— If measured, head tilt angles shall be measured using either IES tilt sensor, model/1401 AT , or MSC
4)
Automative GmbH tilt sensor, model 260D/GP-X .
— Head tilt sensors shall have a mass of less than 25 g (not including cable).
4.1.3.4.2 Thorax and pelvis tilt sensor
— If measured, thorax and pelvis tilt angles shall be measured using either IES tilt sensor, model
5) 6)
IES/1401 T , or MSC Automotive GmbH tilt sensor, model 260D/GP-X .
— Thorax and pelvis tilt sensors shall have a mass of less than 25 g (not including cable).
4.1.3.5 Universal neck load cell
— If measured, upper and lower neck forces and moments shall be measured using Humanetics
7)
(formerly Denton) load cell, model W50-71000 .
— Upper and lower neck load cells shall have a mass of 346 g ± 20 g (not including attachment bolts or
plug) or 361 g ± 25 g (including mating plug and 450 mm of cable).
4.1.3.6 IR-TRACC for shoulder, chest and abdomen rib deflection
— If measured, rib deflections shall be measured using Humanetics (formerly FTSS) Infra-red
8)
Telescoping Rod for the Assessment of Chest Deflection (IR-TRACC), model IF-363 .
— IR-TRACCs shall have a mass of 117 g ± 15 g (including the connector and 300 mm of cable).
Calculation of IR-TRACC displacements shall be performed as described in 5.1.
4.1.3.7 Shoulder load cell
— If measured, shoulder forces shall be measured using Humanetics (formerly Denton) load cell,
9)
model W50-71090 .
3) Head tilt sensor model IES/1401 AT is a product supplied by Humanetics (formerly Robert A. Denton, Inc.),
Plymouth, Michigan, USA. This information is given for the convenience of users of this part of ISO 15830 and does
not constitute an endorsement by ISO of the product named. Alternative products may be used if they can be shown
to lead to the same results.
4) Tilt sensor model 260D/GP-X is a product supplied by MSC Automotive GmbH. This information is given for
the convenience of users of this part of ISO 15830 and does not constitute an endorsement by ISO of the product
named. Alternative products may be used if they can be shown to lead to the same results.
5) Thorax and pelvis tilt sensor model IES/1401 T is a product supplied by Humanetics (formerly Robert
A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of this part of
ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products may be used
if they can be shown to lead to the same results.
6)  Tilt sensor model 260D/GP-X is a product supplied by MSC Automotive GmbH. This information is given for
the convenience of users of this part of ISO 15830 and does not constitute an endorsement by ISO of the product
named. Alternative products may be used if they can be shown to lead to the same results.
7) Load cell model W50-71000 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
8) IR-TRACC model IF-363 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics (formerly
First Technology Safety Systems, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of
users of this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative
products may be used if they can be shown to lead to the same results.
9) Load cell model W50-71090 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, USA. This information is given for the convenience of users of this part
of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products may be
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ISO 15830-3:2013(E)

— Shoulder load cell shall have a mass of 176 g ± 13 g (not including cable and mating connector).
4.1.3.8 Arm load cell
— If measured, upper and lower arm forces and moments shall be measured using Humanetics
10)
(formerly Denton) load cell, model W50-71070 .
— Upper and lower arm load cells shall have a mass of 385 g ± 30 g (not including cable and mating
connector).
4.1.3.9 Elbow load cell
— If measured, elbow moments shall be measured using Humanetics (formerly Denton) load cell,
11)
model W50-71060 .
— Elbow load cell shall have a mass of 300 g ± 22 g (not including cable and mating connector).
4.1.3.10 Elbow rotational potentiometer
— If measured, elbow angular displacement shall be measured using Humanetics (formerly Denton)
12)
potentiometer, model W50-61027 .
— Elbow potentiometer shall have a mass of 15 g ± 2 g (not including cable and mating connector).
4.1.3.11 Lumbar load cell
— If measured, lumbar forces and moments shall be measured using Humanetics (formerly Denton)
13)
load cell, model W50-71120 .
— Lumbar load cell shall have a mass of 473 g ± 35 g (not including cable and mating connector).
4.1.3.12 Pubic load cell
— If measured, pubic forces and moments shall be measured using Humanetics (formerly Denton) load
14)
cell, model W50-71051 .
— Pubic load cell shall have a mass of 145 g ± 10 g (not including cable and mating connector).
used if they can be shown to lead to the same results.
10) Load cell model W50-71070 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
11) Load cell model W50-71060 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
12) Potentiometer model W50-61027 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
13) Load cell model W50-71120 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
14) Load cell model W50-71051 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
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ISO 15830-3:2013(E)

4.1.3.13 Sacro-iliac load cell
— If measured, sacro-iliac forces and moments shall be measured using Humanetics (formerly Denton)
15)
load cell, model W50-71130 .
— Sacro-iliac load cell shall have a mass of 1 062 g ± 75 g (not including cable and mating connector).
4.1.3.14 Femoral neck load cell
— If measured, femoral neck forces shall be measured using Humanetics (formerly Denton) load cell,
16)
model W50-71080 .
— Femoral neck load cell shall have a mass of 240 g ± 18 g (not including cable and mating connector).
4.1.3.15 Mid-femur and leg load cell
— If measured, upper and lower leg forces and moments shall be measured using Humanetics (formerly
17)
Denton) load cell, model W50-71010 .
— Upper and lower leg load cell shall have a mass of 470 g ± 36 g (not including cable and mating connector).
4.1.3.16 Knee contact load cell
— If measured, knee contact lateral force shall be measured using Humanetics (formerly Denton) load
18)
cell, model W50-71020 .
— Knee contact load cell shall have a mass of 77 g ± 6 g (not including cable and mating connector).
4.1.3.17 Knee rotational potentiometer
— If measured, knee angular displacement shall be measured using Humanetics (formerly Denton)
19)
potentiometer, model W50-61027 .
— Knee potentiometer shall have a mass of 15 g ± 2 g (not including cable).
4.1.3.18 Ankle rotational potentiometer
15) Load cell model W50-71130 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
16) Load cell model W50-71080 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
17) Load cell model W50-71010 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
18) Load cell model W50-71020 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
19) Potentiometer model W50-61027 (see ISO 15830-2:2013, Annex C) is a product supplied by Humanetics,
(formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is given for the convenience of users of
this part of ISO 15830 and does not constitute an endorsement by ISO of the product named. Alternative products
may be used if they can be shown to lead to the same results.
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ISO 15830-3:2013(E)

— If measured, ankle x, y, z angular displacements shall be measured using Humanetics (formerly
20)
Denton) potentiometer, models W50-54012, W50-54052, and W50-54051, respectively .
— Ankle potentiometers shall have a mass of 7 g ± 5 g (not including cable).
4.1.3.19 Temperature sensor
— If measured, thoracic cavity temperature shall be measured using a Dallas Semiconductor
21)
temperature sensor, model DS192H/Z .
— Temperature sensor assembly shall have a mass of 21 g ± 5 g (not including cable).
4.2 Permissible internal data acquisition system (DAS)
4.2.1 General
The following DAS may be installed in the dummy. If installed, it shall comply with the following
specifications. If the DAS is not installed, then the DAS mass replacements shall be installed in the dummy.
4.2.2 DAS characteristics
22)
— If installed, the DTS WorldSID G5 DAS shall be mounted in accordance with the drawings given in
ISO 15830-2:2013.
— The size, location, and mounting of the DAS shall not interfere with dummy motions.
— DAS electronic specifications shall comply with SAE J211 or ISO 6487.
4.2.3 DAS mass and mass distribution
— The combined mass of in-dummy DAS components or DAS mass replacements, excluding sensors
and sensor cables, shall be 2,20 kg ± 0,5 kg.
— DAS mass shall be distributed as given in Table 2.
Table 2 — DAS mass distribution
a
Body segment DAS mass (g)
Attached to and inside spine box 1 560 ± 350
Left femur 287 ± 60
Right femur 287 ± 60
Thorax cabling 75 ± 30
20) Potentiometer, models W50-54012, W50-54052, and W50-54051 (see ISO 15830-2:2013, Annex C) are
products supplied by Humanetics (formerly Robert A. Denton, Inc.), Plymouth, Michigan, USA. This information is
given for the convenience of users of this International Standard and does not constitute an endorsement by ISO of
the product named. Alternative products may be used if they can be shown to lead to the same results.
21) Temperature sensor, model DS192H/Z is a product supplied by Dallas Semiconductor. This information is
given for the convenience of users of this International Standard and does not constitute an endorsement by ISO of
the product named. Alternative products may be used if they can be shown to lead to the same results.
22) The WorldSID G5 DAS is a product supplied by Diversified Technical Systems, Inc. (DTS), Seal Beach,
California, USA. This information is given for the convenience of users of this International Standard and does not
constitute an endorsement by ISO of the product named. Alternative products may be used if they can be shown to
lead to the same results.
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ISO 15830-3:2013(E)

5 Methods
5.1 Calculation of IR-TRACC distances from the IR-TRACC voltage outputs
If the permissible IR-TRACC is installed, deflections based on IR-TRACC voltage measurements shall be
calculated as follows:
1) Record the voltage signal from the IR-TRACC. Do not remove the zero offset.
2) Calculate
 75 
−
 
  175
 V   
m
Va= bs (1)
 
L  
1000
 
 
 
where
V is the equivalent linear output/input voltage (V);
L
V is voltage fr
...

DRAFT INTERNATIONAL STANDARD ISO/DIS 15830-3
ISO/TC 22/SC12 Secretariat: AFNOR
Voting begins on Voting terminates on

2012-03-16 2012-08-16
INTERNATIONAL ORGANIZATION FOR STANDARDIZATION  •  МЕЖДУНАРОДНАЯ ОРГАНИЗАЦИЯ ПО СТАНДАРТИЗАЦИИ  •  ORGANISATION INTERNATIONALE DE NORMALISATION


Road vehicles — Design and performance specifications for the
WorldSID 50th percentile male side-impact dummy —
Part 3:
Electronic subsystems
Véhicules routiers — Conception et spécifications de performance pour le mannequin mondial (WorldSID),
50e percentile homme, de choc latéral —
Partie 3: Sous-systèmes électroniques
[Revision of first edition (ISO 15830-3:2005)]
ICS 43.020









To expedite distribution, this document is circulated as received from the committee
secretariat. ISO Central Secretariat work of editing and text composition will be undertaken at
publication stage.
Pour accélérer la distribution, le présent document est distribué tel qu'il est parvenu du
secrétariat du comité. Le travail de rédaction et de composition de texte sera effectué au
Secrétariat central de l'ISO au stade de publication.



THIS DOCUMENT IS A DRAFT CIRCULATED FOR COMMENT AND APPROVAL. IT IS THEREFORE SUBJECT TO CHANGE AND MAY NOT BE
REFERRED TO AS AN INTERNATIONAL STANDARD UNTIL PUBLISHED AS SUCH.
IN ADDITION TO THEIR EVALUATION AS BEING ACCEPTABLE FOR INDUSTRIAL, TECHNOLOGICAL, COMMERCIAL AND USER PURPOSES, DRAFT
INTERNATIONAL STANDARDS MAY ON OCCASION HAVE TO BE CONSIDERED IN THE LIGHT OF THEIR POTENTIAL TO BECOME STANDARDS TO
WHICH REFERENCE MAY BE MADE IN NATIONAL REGULATIONS.
RECIPIENTS OF THIS DRAFT ARE INVITED TO SUBMIT, WITH THEIR COMMENTS, NOTIFICATION OF ANY RELEVANT PATENT RIGHTS OF WHICH
THEY ARE AWARE AND TO PROVIDE SUPPORTING DOCUMENTATION.
©  International Organization for Standardization, 2012

---------------------- Page: 1 ----------------------
ISO/DIS 15830-3

Copyright notice
This ISO document is a Draft International Standard and is copyright-protected by ISO. Except as permitted
under the applicable laws of the user’s country, neither this ISO draft nor any extract from it may be
reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic,
photocopying, recording or otherwise, without prior written permission being secured.
Requests for permission to reproduce should be addressed to either ISO at the address below or ISO’s
member body in the country of the requester.
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Reproduction may be subject to royalty payments or a licensing agreement.
Violators may be prosecuted.

ii © ISO 2012 – All rights reserved

---------------------- Page: 2 ----------------------
ISO/DIS 15830-3
Contents Page
Foreword . vi
Introduction . vii
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Electrical subsystems requirements . 2
4.1 Permissible sensors . 2
4.1.1 General . 2
4.1.2 Locations and specifications . 2
4.1.3 Sensor specifications and mass . 3
4.2 Permissible internal data acquisition system (DAS) . 7
4.2.1 General . 7
4.2.2 DAS characteristics . 7
4.2.3 DAS mass and mass distribution . 8
5 Methods . 8
5.1 Calculation of IR-TRACC distances from the IR-TRACC voltage outputs . 8
Annex A (normative) Load cell characteristics. 10
A.1 Load cell capacities . 10
A.2 Load cell sign conventions . 10
Annex B (informative) Conventions for exemplar permissible load cells and angular displacement
sensors . 15
B.1 Overview . 15
B.2 Repeatability and reproducibility . 15
B.3 Durability . 15
B.4 Sensitivity . 15
B.5 Handling . 15
B.6 Calibration . 17
B.7 Load cell connector pin codes . 17
B.8 Universal neck load cell (W50-71000) . 19
B.9 Sacro-iliac load cell (W50-71130) . 19
B.10 Lumbar load cell (W50-71120) . 20
B.11 Pubic symphysis load cell (W50-71051) . 20
B.12 Femoral neck load cell (W50-71080) . 20
B.13 Universal leg load cell (W50-71010) . 20
B.14 Shoulder load cell (W50-71090) . 20
B.15 Universal arm load cell (W50-71070) . 20
B.16 Elbow load cell (W50-71060) . 21
B.17 Knee contact load cell (W50-71020) . 21
Annex C (informative) Conventions for permissible accelerometers . 22
C.1 Overview . 22
C.2 Linear accelerometer connector pin codes . 22
C.3 Rotational accelerometer connector pin codes . 22
Annex D (normative) Information regarding sensor output polarities . 24
D.1 Overview . 24
D.2 Sensor output polarity diagrams . 24

© ISO 2012 – All rights reserved iii

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ISO/DIS 15830-3
Figures
Figure A.1 — Universal neck load cell . 11
Figure A.2 — Sacro-iliac load cell . 11
Figure A.3 — Sacro-iliac load cell, right side, top, and left side views . 11
Figure A.4 — Lumbar load cell . 12
Figure A.5 — Pubic symphysis load cell . 12
Figure A.6 — Femoral neck load cell . 12
Figure A.7 — Universal leg load cell . 13
Figure A.8 — Shoulder load cell . 13
Figure A.9 — Universal arm load cell . 13
Figure A.10 — Elbow load cell . 14
Figure A.11 — Knee contact load cell . 14
Figure B.1 — Humanetics (formally Robert A. Denton) WorldSID instrumentation . 16
Figure B.2 — Connector wiring, 31-pin, 6 channels . 17
Figure B.3 — Connector wiring, 21-pin, 3 channels (shoulder) . 17
Figure B.4 — Connector wiring, 15-pin, 2 channels (elbow load cell) . 18
Figure B.5 — Connector wiring, 15-pin, 1 channel (side exit, pubic) . 18
Figure B.6 — 1-channel connector to G5 DAS (configuration shown was only used in some WorldSID
assemblies) . 18
Figure B.7 — 2-channel connector to G5 DAS (configuration shown was only used in some WorldSID
assemblies) . 19
Figure B.8 — 3-channel connector to G5 DAS (configuration shown was only used in some WorldSID
assemblies) . 19
Figure C.1 — Linear accelerometer wiring . 23
Figure D.1 — Head accelerometers . 25
Figure D.2 — Upper neck load cell . 26
Figure D.3 — Lower neck load cell . 27
Figure D.4 — Thorax accelerometers . 28
Figure D.5 — Rib displacement . 29
Figure D.6 — Shoulder load cell . 30
Figure D.7 — Arm accelerometers . 31
iv © ISO 2012 – All rights reserved

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ISO/DIS 15830-3
Figure D.8 — Arm sensors . 32
Figure D.9 — Pelvis accelerometers . 33
Figure D.10 — Lumbar spine load cell . 34
Figure D.11 — Sacro-iliac load cell . 35
Figure D.12 — Pubic load cell . 36
Figure D.13 — Femoral neck load cells . 37
Figure D.14 — Femur instrumentation . 38
Figure D.15 — Knee load cells . 39
Figure D.16 — Tibia instrumentation . 40
Figure D.17 — Tilt sensor channel orientations . 41
Tables
Table 1 — Permissible WorldSID sensor locations and specifications . 2
Table 2 — DAS mass distribution. 8
Table A.1 — WorldSID load cell capacities . 10

© ISO 2012 – All rights reserved v

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ISO/DIS 15830-3
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies
(ISO member bodies). The work of preparing International Standards is normally carried out through ISO
technical committees. Each member body interested in a subject for which a technical committee has been
established has the right to be represented on that committee. International organizations, governmental and
non-governmental, in liaison with ISO, also take part in the work. ISO collaborates closely with the
International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 2.
The main task of technical committees is to prepare International Standards. Draft International Standards
adopted by the technical committees are circulated to the member bodies for voting. Publication as an
International Standard requires approval by at least 75 % of the member bodies casting a vote.
Attention is drawn to the possibility that some of the elements of this document may be the subject of patent
rights. ISO shall not be held responsible for identifying any or all such patent rights.
ISO 15830-3 was prepared by Technical Committee ISO/TC 22, Road vehicles, Subcommittee SC 12,
Passive safety crash protection systems.
This second edition cancels and replaces the first edition (ISO 15830-3:2005) which has been technically
revised. Technical amendments have been incorporated throughout all four parts, resulting from extensive
experience with the standard and design changes.
ISO 15830 consists of the following parts, under the general title Road vehicles — Design and performance
specifications for the WorldSID 50th percentile male side impact dummy:
 Part 1: Terminology and rationale
 Part 2: Mechanical subsystems
 Part 3: Electronic subsystems
 Part 4: User's manual
vi © ISO 2012 – All rights reserved

---------------------- Page: 6 ----------------------
ISO/DIS 15830-3
Introduction
This second edition of ISO 15830 has been prepared on the basis of the existing design, specifications and
th
performance of the WorldSID 50 percentile adult male side impact dummy. The purpose of ISO 15830 is to
document the design and specifications of this side impact dummy in a form suitable and intended for
worldwide regulatory use.
th
In 1997, ISO/TC22/SC12 initiated the WorldSID 50 percentile adult male dummy development, with the aims
of defining a global-consensus side impact dummy, having a wider range of human-like anthropometry,
biofidelity and injury monitoring capabilities, suitable for regulatory use. Participating in the development were
research institutes, dummy and instrumentation manufacturers, governments, and vehicle manufacturers from
around the world.
With regard to potential regulatory, consumer information or research and development use of ISO 15830,
users will need to identify which of the permissive (i.e. optional) sensors and other elements defined in Part 3
are to be used in a given application.
In order to apply ISO 15830 properly, it is important that all four parts be used together.


© ISO 2012 – All rights reserved vii

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DRAFT INTERNATIONAL STANDARD ISO/DIS 15830-3

Road vehicles — Design and performance specifications for the
WorldSID 50th percentile male side-impact dummy —
Part 3:
Electronic subsystems
1 Scope
th
This part of ISO 15830 specifies requirements for electronic components of the WorldSID 50 percentile side
impact dummy, a standardized anthropomorphic dummy for side impact testing of road vehicles. It is
applicable to impact tests involving
 passenger vehicles of categories M and goods vehicles of categories N
1 1
 impacts to the side of the vehicle structure
 impact tests involving the use of an anthropometric dummy as a human surrogate for the purpose of
evaluating compliance with vehicle safety standards
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
ISO 6487, Road vehicles - Measurement techniques in impact tests - Instrumentation
ISO 15830-1, Design and performance specifications for the WorldSID 50th percentile adult male side impact
dummy — Part 1: Terminology and rationale
ISO 15830-2, Design and performance specifications for the WorldSID 50th percentile adult male side impact
dummy — Part 2: Mechanical subsystems
ISO 15830-4, Design and performance specifications for the WorldSID 50th percentile adult male side impact
dummy — Part 4: User’s manual
SAEJ211-1:2007, Instrumentation for impact test – Part 1 – Electronic instrumentation
SAEJ2570:2001, Performance specifications for anthropomorphic test device transducers
SAEJ1733, Sign convention for vehicle crash testing
UN/ECE/TRANS/WP 29/78, Consolidated resolution on the construction of vehicle (R E 3)
3 Terms and definitions
For the purposes of this document the terms and definitions given in ISO 15830-1 apply.
© ISO 2012 – All rights reserved 1

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ISO/DIS 15830-3
4 Electrical subsystems requirements
4.1 Permissible sensors
4.1.1 General
NOTE All sensors are specified as “permissible” (i.e., optional), because the decision to use or not to use a given
sensor is to be left to the individual relevant regulatory authorities, consumer information organisations and research or
test laboratories. In this way, a given regulation (or laboratory protocol) can indicate which of the permissible sensors
described in this International Standard must be used in a given test. It should also be noted that different connector
configurations may be found in different WorldSID assemblies.
The following sensors may be installed in the dummy. If installed, they shall comply with the specifications
given in Table 1. If these sensors are not installed, then structural or mass replacements shall be installed in
the dummy.
4.1.2 Locations and specifications
Table 1 — Permissible WorldSID sensor locations and specifications
Body region Sensor Sensor Mounting specification Maximum
specification number of
channels
Head Linear accelerometer 4.1.3.2 ISO 15830-2, 4.1 3
Head Rotational accelerometer 4.1.3.3 ISO 15830-2, 4.1 3
Head Tilt sensor (about x and y axes) 4.1.3.4 ISO 15830-2, 4.1 2
Head Upper neck load cell 4.1.3.5 ISO 15830-2, 4.1 6
Neck Lower neck load cell 4.1.3.5 ISO 15830-2, 4.2 6
Neck T1 linear accelerometer 4.1.3.2 ISO 15830-2, 4.2 3
Shoulder Rib linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Shoulder IR-TRACC 4.1.3.6 ISO 15830-2, 4.3 1
Shoulder Load cell (F , F , F ) 4.1.3.7 ISO 15830-2, 4.3 3
x y z
Full arm Upper arm load cell 4.1.3.8 ISO 15830-2, 4.4 6
Full arm Lower arm load cell 4.1.3.8 ISO 15830-2, 4.4 6
Full arm Elbow load cell (M , M ) 4.1.3.9 ISO 15830-2, 4.4 2
x y
Full arm Elbow angular displacement 4.1.3.10 ISO 15830-2, 4.4 1
Full arm Elbow linear accelerometer 4.1.3.2 ISO 15830-2, 4.4 3
Full arm Wrist linear accelerometer 4.1.3.2 ISO 15830-2, 4.4 3
Thorax Upper rib linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Thorax Middle rib linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Thorax Lower rib linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Thorax Upper rib IR-TRACC 4.1.3.6 ISO 15830-2, 4.3 1
Thorax Middle rib IR-TRACC 4.1.3.6 ISO 15830-2, 4.3 1
Thorax Lower rib IR-TRACC 4.1.3.6 ISO 15830-2, 4.3 1
Spine T4 linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Spine T12 linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Spine Rotational accelerometer (about x- and z-axes) 4.1.3.3 ISO 15830-2, 4.3 2
Spine Tilt sensor (about x- and y-axes) 4.1.3.4 ISO 15830-2, 4.3 2
2 © ISO 2012 – All rights reserved

---------------------- Page: 9 ----------------------
ISO/DIS 15830-3
Body region Sensor Sensor Mounting specification Maximum
specification number of
channels
Abdomen Upper rib linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Abdomen Lower rib linear accelerometer 4.1.3.2 ISO 15830-2, 4.3 3
Abdomen Upper rib IR-TRACC 4.1.3.6 ISO 15830-2, 4.3 1
Abdomen Lower rib IR-TRACC 4.1.3.6 ISO 15830-2, 4.3 1
Lumbar spine/pelvis Lumbar load cell 4.1.3.11 ISO 15830-2, 4.6 6
Lumbar spine/pelvis Pelvis linear accelerometer 4.1.3.2 ISO 15830-2, 4.6 3
Lumbar spine/pelvis Pubic load cell (F ) 4.1.3.12 ISO 15830-2, 4.6 1
y
Lumbar spine/pelvis Sacro-iliac load cell 4.1.3.13 ISO 15830-2, 4.6 12
Lumbar spine/pelvis Tilt sensor (about x- and y-axes) 4.1.3.3 ISO 15830-2, 4.6 2
Upper leg Femoral neck load cell (F , F F ) 4.1.3.14 ISO 15830-2, 4.7 3
x y z
Upper leg Mid femur load cell 4.1.3.14 ISO 15830-2, 4.7 6
Upper leg Knee lateral outboard contact force load cell 4.1.3.16 ISO 15830-2, 4.7 1
Upper leg Knee lateral inboard contact force load cell 4.1.3.16 ISO 15830-2, 4.7 1
Upper leg Knee angular displacement 4.1.3.17 ISO 15830-2, 4.7 1
Lower leg Upper tibia load cell 4.1.3.15 ISO 15830-2, 4.8 6
Lower leg Lower tibia load cell 4.1.3.15 ISO 15830-2, 4.8 6
Lower leg Ankle angular displacement 4.1.3.18 ISO 15830-2, 4.8 3
Spine box Air temperature sensor 4.1.3.19 ISO 15830-2, 4.3 1

4.1.3 Sensor specifications and mass
4.1.3.1 General
All load cells, accelerometers and angular displacement transducers shall comply with SAE J2570, and load
cells shall comply with the capacities and sign conventions in Annex A.
Sensor sign convention should comply with SAE J1733 and all deviations shall be noted.
4.1.3.2 Tri-axial linear accelerometers
 If measured, tri-axial linear accelerations shall be measured using Endevco accelerometer, model 7268C-
)
1
2000M1 .
 Tri-axial linear accelerometer assemblies shall have a mass of 8 g ± 1 g (not including cable).
4.1.3.3 Rotational accelerometers
 If measured, rotational accelerations shall be measured using Endevco accelerometer, model
)
2
7302BM4 .

)
1
Accelerometer model 7268C-2000M1 is a product supplied by Endevco Corp. San Juan Capistrano, California, USA.
This information is given for the convenience of users of this International Standard and does not constitute an
endorsement by ISO of the product named. Alternative products may be used if they can be shown to lead to the same
results.
© ISO 2012 – All rights reserved 3

---------------------- Page: 10 ----------------------
ISO/DIS 15830-3
 Rotational accelerometers shall have a mass of 35 g ± 4 g (not including cable).
4.1.3.4 Tilt angle sensors
4.1.3.4.1 Head tilt sensor
)
3
, or MSC
 If measured, head tilt angles shall be measured using either IES tilt sensor, model IES/1401 AT
)
4
Automotive Gmbh tilt sensor, model 260D/GP-X .
 Head tilt sensors shall have a mass of less than 25 g (not including cable).
4.1.3.4.2 Thorax and pelvis tilt sensor
 If measured, thorax and pelvis tilt angles shall be measured using either IES tilt sensor, model IES/1401
) )
5 4
T , or MSC Automotive Gmbh tilt sensor, model 260D/GP-X .
 Thorax and pelvis tilt sensors shall have a mass of less than 25 g (not including cable).
4.1.3.5 Universal neck load cell
 If measured, upper and lower neck forces and moments shall be measured using Humanetics (formally
)
6
Denton) load cell, model W50-71000 .
 Upper and lower neck load cells shall have a mass of 346 g ± 20 g (not including attachment bolts or
plug) or 361 g ± 25 g (including mating plug and 450 mm of cable).
4.1.3.6 Infra-Red Telescoping Rod for the Assessment of Chest Compression (IR-TRACC)
 If measured, rib deflections shall be measured using Humanetics (formally FTSS) IR-TRACC, model
)
7
IF-363 .
 IR-TRACCs shall have a mass of 117 g ± 15 g (including the connector and 300 mm of cable).

)
2
Accelerometer model 7302BM4 is a product supplied by Endevco Corp. San Juan Capistrano, California, USA. This
information is given for the convenience of users of this International Standard and does not constitute an endorsement by
ISO of the product named. Alternative products may be used if they can be shown to lead to the same results.
)
3
Head tilt sensor model IES/1401 AT is a product supplied by Humanetics (formerly Robert A. Denton Inc.), Rochester
Hills Michigan, USA. This information is given for the convenience of users of this International Standard and does not
constitute an endorsement by ISO of the product named. Alternative products may be used if they can be shown to lead to
the same results.
)
4
Tilt sensor model 260D/GP-X is a product supplied by MSC Automotive Gmbh. This information is given for the
convenience of users of this International Standard and does not constitute an endorsement by ISO of the product named.
Alternative products may be used if they can be shown to lead to the same results.
)
5
Thorax and pelvis tilt sensor model IES/1401 T is a product supplied by Humanetics (formerly Robert A. Denton Inc.),
Rochester Hills Michigan, USA. This information is given for the convenience of users of this International Standard and
does not constitute an endorsement by ISO of the product named. Alternative products may be used if they can be shown
to lead to the same results.
)
6
Load cell model W50-71000 (see ISO 15830-2, Annex C) is a product supplied
...