Surface chemical analysis — Analysis of metallic nanolayers on iron based substrates by glow-discharge optical-emission spectrometry

This document specifies a glow discharge optical emission spectrometric method for the determination of the thickness and mass per unit area of single and metallic nanolayers on iron-based substrates. This method is applicable to single and metallic nanolayers, 10 nm to 100 nm thick, on iron-based substrates. The metallic elements of the layers are Cr, Ni, Ti, Mn and Al. Other elements that can be determined according to this document are P and S.

Analyse chimique des surfaces — Analyse des nanocouches métalliques sur des substrats à base de fer par spectrométrie d'émission optique à décharge lumineuse

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Status
Published
Publication Date
29-Sep-2022
Current Stage
6060 - International Standard published
Start Date
30-Sep-2022
Due Date
04-Nov-2022
Completion Date
30-Sep-2022
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ISO 24417:2022 - Surface chemical analysis — Analysis of metallic nanolayers on iron based substrates by glow-discharge optical-emission spectrometry Released:30. 09. 2022
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INTERNATIONAL ISO
STANDARD 24417
First edition
2022-09
Surface chemical analysis — Analysis
of metallic nanolayers on iron based
substrates by glow-discharge optical-
emission spectrometry
Analyse chimique des surfaces — Analyse des nanocouches
métalliques sur des substrats à base de fer par spectrométrie
d'émission optique à décharge lumineuse
Reference number
ISO 24417:2022(E)
© ISO 2022

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ISO 24417:2022(E)
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© ISO 2022
All rights reserved. Unless otherwise specified, or required in the context of its implementation, no part of this publication may
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Published in Switzerland
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ISO 24417:2022(E)
Contents Page
Foreword .v
1 Scope . 1
2 Normative references . 1
3 Terms and definitions . 1
4 Principle . 1
5 Apparatus . 2
5.1 Glow discharge optical emission spectrometer . 2
5.1.1 General . 2
5.1.2 Selection of spectral lines. 2
5.1.3 Selection of glow discharge source type . 2
6 Adjusting the glow discharge spectrometer system settings . 3
6.1 General . 3
6.2 Setting the parameters of a DC source . 4
6.2.1 Constant applied current and voltage . 4
6.2.2 Constant applied current and pressure . 5
6.2.3 Constant voltage and pressure . 5
6.3 Setting the discharge parameters of an RF source . 6
6.3.1 General . 6
6.3.2 Constant applied power and pressure . 6
6.3.3 Constant applied power and DC bias voltage . 6
6.3.4 Constant effective power and effective RF voltage . 7
6.4 Minimum performance requirements . 7
6.4.1 General . 7
6.4.2 Control of lamp cleanliness and start-up performance . 7
6.4.3 Minimum repeatability . . 9
6.4.4 Detection limit . 9
7 Sampling .11
8 Calibration .11
8.1 General . 11
8.2 Calibration samples . 11
8.2.1 General . 11
8.2.2 Low alloy iron or steel samples .12
8.2.3 Stainless steel samples .12
8.2.4 Nickel alloy samples .12
8.2.5 Titanium alloy samples .12
8.2.6 Aluminium alloy samples .12
8.2.7 High oxygen samples .12
8.2.8 High carbon samples . .12
8.2.9 High purity copper sample .12
8.3 Validation samples .13
8.4 Determination of the sputtering rate of calibration samples .13
8.5 Emission intensity measurements of calibration samples . 14
8.6 Calculation of calibration equations . 14
8.7 Validation using reference materials . . 14
8.7.1 General . 14
8.7.2 Checking analytical accuracy using bulk reference materials .15
8.7.3 Checking analytical accuracy using surface layer reference materials .15
8.8 Verification and drift correction . 15
9 Analysis of test specimens . .16
9.1 Adjusting discharge parameters . 16
9.2 Setting of measuring time and data acquisition rate . 16
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ISO 24417:2022(E)
9.3 Quantifying depth profiles of test specimens . 16
10 Expression of results .17
10.1 Expression of quantitative depth profile . 17
10.2 Determination of total coating mass per unit area (coating areic mass) . 17
11 Precision .17
12 Test report .18
Annex A (normative) Calculation of calibration constants and quantitative evaluation of
depth profiles .19
Annex B (informative) Suggestions concerning suitable spectral lines .31
Annex C (informative) Additional information on international cooperative tests .32
Bibliography .35
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ISO 24417:2022(E)
Foreword
ISO (the International Organization for Standardization) is a worldwide federation of national standards
bodies (ISO member bodies). The work of preparing International Standards is normally carried out
through ISO technical committees. Each member body interested in a subject for which a technical
committee has been established has the right to be represented on that committee. International
organizations, governmental and non-governmental, in liaison with ISO, also take part in the work.
ISO collaborates closely with the International Electrotechnical Commission (IEC) on all matters of
electrotechnical standardization.
The procedures used to develop this document and those intended for its further maintenance are
described in the ISO/IEC Directives, Part 1. In particular, the different approval criteria needed for the
different types of ISO documents should be noted. This document was drafted in accordance with the
editorial rules of the ISO/IEC Directives, Part 2 (see www.iso.org/directives).
Attention is drawn to the possibility that some of the elements of this document may be the subject of
patent rights. ISO shall not be held responsible for identifying any or all such patent rights. Details of
any patent rights identified during the development of the document will be in the Introduction and/or
on the ISO list of patent declarations received (see www.iso.org/patents).
Any trade name used in this document is information given for the convenience of users and does not
constitute an endorsement.
For an explanation of the voluntary nature of standards, the meaning of ISO specific terms and
expressions related to conformity assessment, as well as information about ISO's adherence to
the World Trade Organization (WTO) principles in the Technical Barriers to Trade (TBT), see
www.iso.org/iso/foreword.html.
This document was prepared by Technical Committee ISO/TC 201, Surface chemical analysis,
Subcommittee SC 8, Glow discharge spectroscopy.
Any feedback or questions on this document should be directed to the user’s national standards body. A
complete listing of these bodies can be found at www.iso.org/members.html.
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INTERNATIONAL STANDARD ISO 24417:2022(E)
Surface chemical analysis — Analysis of metallic
nanolayers on iron based substrates by glow-discharge
optical-emission spectrometry
1 Scope
This document specifies a glow discharge optical emission spectrometric method for the determination
of the thickness and mass per unit area of single and metallic nanolayers on iron-based substrates.
This method is applicable to single and metallic nanolayers, 10 nm to 100 nm thick, on iron-based
substrates. The metallic elements of the layers are Cr, Ni, Ti, Mn and Al. Other elements that can be
determined according to this document are P and S.
2 Normative references
The following documents are referred to in the text in such a way that some or all of their content
constitutes requirements of this document. For dated references, only the edition cited applies. For
undated references, the latest edition of the referenced document (including any amendments) applies.
ISO 14284, Steel and iron — Sampling and preparation of samples for the determination of chemical
composition
ISO 14707, Surface chemical analysis — Glow discharge optical emission spectrometry (GD-OES) —
Introduction to use
3 Terms and definitions
No terms and definitions are listed in this document.
ISO and IEC maintain terminology databases for use in standardization at the following addresses:
— ISO Online browsing platform: available at https:// www .iso .org/ obp
— IEC Electropedia: available at https:// www .electropedia .org/
4 Principle
The analytical method described here involves the following processes:
a) preparation of the sample to be analysed, generally in the form of a flat plate or disc of dimensions
appropriate to the instrument or analytical requirement (round or rectangular samples with a
width of more than 10 mm, generally 20 mm to 100 mm, are suitable);
b) cathodic sputtering of the surface coating in a direct current or radio frequency glow discharge
device;
c) excitation of the analyte atoms in the plasma formed in the glow discharge device;
d) spectrometric measurement of the intensities of characteristic spectral emission lines of the
analyte atoms and ions as a function of sputtering time (qualitative depth profile);
e) conversion of the depth profile in units of intensity versus time to mass fraction versus depth
by means of calibration functions (quantification). Calibration of the system is achieved by
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ISO 24417:2022(E)
measurements on calibration samples of known chemical composition and measured sputtering
rate.
5 Apparatus
5.1 Glow discharge optical emission spectrometer
5.1.1 General
The required instrumentation includes an optical emission spectrometer system consisting of a Grimm
[6]
type or similar glow discharge source (direct current or radio frequency powered) and a simultaneous
optical spectrometer as described in ISO 14707, capable of providing suitable spectral lines for the
analyte elements. It is also common to combine this with a sequential spectrometer (monochromator),
allowing the addition of an extra spectral channel to a depth profile measurement. An array-type
detector, such as a charge coupled device (CCD), a complementary metal-oxide-semiconductor device
(CMOS) or a charge injection device (CID) can also be used for simultaneous detection to cover a wide
spectral range of the analytical lines.
The inner diameter of the hollow anode of the glow discharge source should be in the range 2 mm to
8 mm. A cooling device for thin specimens, such as a metal block with circulating cooling liquid, is also
recommended, but not strictly necessary for implementation of the method.
Since the principle of determination is based on continuous sputtering of the surface layer, the
spectrometer shall be equipped with a digital readout system for time-resolved measurement of the
emission intensities. For nanolayers analysis, a system capable of a data acquisition speed of at least
100 measurements/second per spectral channel is recommended.
NOTE Pulsed mode of glow discharge source is available in some commercial instruments, and can be
beneficial in the analysis of heat-sensitive samples, for reduction of sputtering rate.
5.1.2 Selection of spectral lines
For each analyte to be determined, there exist a number of spectral lines which can be used. Suitable
lines shall be selected on the basis of several factors, including the spectral range of the spectrometer
used, the analyte mass fraction range, the sensitivity of the spectral lines and any spectral interference
from other elements present in the test specimens. For applications where several of the analytes
of interest are major elements in the specimens, special attention shall be paid to the occurrence of
self-absorption of certain highly sensitive spectral lines (so-called “resonance lines”). Self-absorption
causes nonlinear calibration curves at high analyte mass fraction levels, and strongly self-absorbed
lines should therefore be avoided for the determination of major elements. Suggestions concerning
suitable spectral lines are given in Annex B. Spectral lines other than those listed may be used, so long
as they have favourable characteristics.
5.1.3 Selection of glow discharge source type
5.1.3.1 Anode size
Most GD-OES instruments on the market are delivered with options to use various anode diameters,
2 mm, 4 mm and 8 mm being the most common. Some older instruments have one anode only, usually
8 mm, while the most commonly used anode in modern instruments is 4 mm. A larger anode requires
larger specimens and higher power during analysis; therefore, the specimen is heated to a greater
extent. On the other hand, a larger anode gives rise to a plasma of larger volume that emits more light,
resulting in lower detection limits (i.e. higher analytical sensitivity). Furthermore, a larger anode helps
to mask inhomogeneity within a surface layer. This may or may not be an advantage, depending on
the application. In a large number of applications, the 4 mm anode is a good compromise. However,
in surface analysis applications, it is rather common to encounter problems of overheating of the
specimens due to surface layers of poor heat conductivity and/or very thin specimens, for example. In
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ISO 24417:2022(E)
such cases, a smaller anode (typically 2 or 2,5 mm) is preferable, even if there is some loss of analytical
sensitivity.
5.1.3.2 Type of power supply
The glow discharge source can be either a type powered by a direct current (DC) power supply or a radio
frequency (RF) type. The most important difference is that the RF type can sputter both conductive
and non-conductive specimens; hence, this is the only type that can be used for polymer coatings and
insulating oxide layers, for example. On the other hand, it is technically simpler to measure and control
the electrical source parameters (voltage, current, power) of a DC type. Several commercially available
GD-OES systems can be delivered with the option to switch between DC and RF operation, but RF-only
systems are becoming increasingly common. In short, there are a very large number of applications
where DC or RF sources can be used and several where only an RF source can be used.
5.1.3.3 Mode of operation
Both DC and RF sources can be operated in several different modes with respect to the control of the
electrical parameters (current, voltage, power) and the pressure. There are several reasons for this:
— “historical” reasons (older instruments have simpler but functional power supplies, while the
technology has evolved, so newer models have more precise and easier-to-operate source control);
— different manufacturers have chosen different solutions for source control;
— there are some application-related issues where a particular mode of operation is to be preferred.
This document gives instructions for optimizing the source parameters based on several available
modes of operation. The most important reason for this is to make these instructions comprehensive
so as to include several types of instruments. In most applications, there is no major difference
between these modes in terms of analytical performance, but there are other differences in terms of
practicality and ease of operation. For instance, a system equipped with active pressure regulation will
automatically be adjusted to the same electrical source parameters every time a particular analytical
method is used. Without this technology, some manual adjustment of the pressure to achieve the
desired electrical source parameters is normally required.
[7][8][9][10]
NOTE In this context, what is known as the emission yield forms the basis for calibration and
quantification as described in this document. The emission yield has been found to vary with the current, the
[9][10]
voltage and, to a lesser extent, the pressure . It is impossible in practice to maintain all three parameters
constant for all test specimens, due to variations in the electrical and physical characteristics of different
materials. In several instrument types, the electrical source parameters (the plasma impedance) can therefore
be maintained constant by means of automatic systems that vary the pressure during analysis. Alternatively,
[9][10]
there exist methods to correct for impedance variations by means of empirically derived functions , and this
type of correction is implemented in the software of commercially available GD-OES systems.
6 Adjusting the glow discharge spectrometer system settings
6.1 General
Follow the manufacturer’s instructions or locally documented procedures for preparing the instrument
for use.
For test specimens, calibration samples and validation samples, it is important to ensure before analysis
that once located in the glow discharge source there is not vacuum leaks. Special attention must be paid
on the sealing between the sample and glow discharge source.
For the optical system, the most important preparation step is to check that the entrance slit to the
spectrometer is correctly adjusted, following the procedure given by the instrument manufacturer.
This ensures that the emission intensities are measured on the peaks of the spectral lines for optimum
signal-to-background ratio and good reproducibility. For further information, see ISO 14707.
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ISO 24417:2022(E)
The most important step in developing a method for a particular application is to optimize the
parameters of the glow discharge source. The source parameters shall be chosen to achieve three aims:
a) adequate sputtering of the test specimen, to reduce the analysis time without overheating the
specimen;
b) good crater shape, for good depth resolution;
c) constant excitation conditions in calibration and analysis, for optimum accuracy.
Trade-offs are often necessary among the three specified aims. Detailed instructions on how to adjust
the source parameters are given in 6.2 and 6.3.
The settings of the parameters for detector sensitivity depend on the source parameters, the mass
fractions of the major elements and the analytical lines selected, but the procedure is the same for
all modes of operation of the source. This procedure is therefore only described for the first mode of
operation.
Similarly, the steps to adjust and optimize the source settings in terms of signal stability and sputter
crater shape are also similar in principle for all modes of operation. Therefore, these procedures are
only described in detail for the first mode of operation.
NOTE There is no difference between DC and RF concerning the possibilities to measure the pressure.
However, there are large pressures differentials in a Grimm type source, and pressure readings obtained depend
on the location of the pressure gauge. Some instrument models have a pressure gauge attached to measure
the actual pressure in the plasma, while others have a pressure gauge located on a “low pressure” side of the
source closer to the pump. Therefore, the pressure readings can, for several instruments, just be used to adjust
the source parameters of that particular instrument, not as a measure of the actual operating pressure in the
plasma.
6.2 Setting the parameters of a DC source
6.2.1 Constant applied current and voltage
6.2.1.1 General
The two control parameters are the applied current and the applied voltage. Set the power supply for
the glow discharge source to constant current/constant voltage operation (current set by the power
supply, voltage adjusted by pressure/gas flow regulation). Then, set the current and voltage to the
typical values recommended by the manufacturer. Alternatively, set the power supply to constant
voltage/constant current operation (voltage set by the power supply, current adjusted by pressure/gas
flow regulation). If no recommended values are available, set the voltage to 700 V and the current to
a value in the range 5 mA to 10 mA for a 2 mm or 2,5 mm anode, 15 mA to 30 mA for a 4 mm anode
or 40 mA to 100 mA for a 7 mm or 8 mm anode. If no previous knowledge of the optimum current is
available, it is recommended to start with a value somewhere in the middle of the recommended range.
For nanolayer analysis, it is recommended to test and evaluate both modes described above. There may
be a small difference in the very short start-up of the discharge, affecting the analytical results to some
extent. Furthermore, it is important to adjust the start pressure before ignition to a value such that
the voltage and current values in the nanolayer come very close to those used for calibration of the
instrument. A few trials on a sample with the correct type of nanolayer may be necessary. The purpose
is to minimize changes in the discharge parameters during the short time the nanolayer is sputtered.
Detailed instructions are given in 6.4.2.
6.2.1.2 Setting the parameters for detector sensitivity
Select test specimens with surface layers of all types to be determined. For all test specimens, run the
source while observing the output signals from the detectors for the analyte atoms. Adjust the high
voltage of the photomultiplier (PMT) detectors in such a way that sufficient sensitivity is ensured at
the lowest analyte mass fraction without saturation of the detector system at the highest analyte mass
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ISO 24417:2022(E)
fraction. For array type detectors (CCD, CMOS or CID), adjust the integration time in the same way as
the high voltage for PMT.
6.2.1.3 Adjusting the discharge parameters
For each type of test specimen, carry out a full depth profile measurement, sputtering it in the glow
discharge for a sufficiently long time to remove the surface layers completely and continue well into
the base material. By observing the emission intensities as a function of sputtering time (often referred
to as the qualitative depth
...

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