Hose fittings with clamp units - Part 6: TW tank truck couplings

This document specifies the design, materials and dimensions for hose fittings with couplings for tank trucks (TW couplings). Couplings for tank trucks in accordance to this document are intended to link hoses with connections for the transport of liquids, solid matters and gases with the exception of liquid gas and steam. They can be em-ployed in a working pressure range of 0,8 bar up to 16 bar at working temperatures of - 20 °C up to + 65 °C. Couplings for tank trucks for other operating conditions are subject to agreement.

Schlaucharmaturen mit Klemmfassungen - Teil 6: TW Tankwagen-Kupplungen

Diese Europäische Norm legt die Konstruktion, Werkstoffe und Maße für Schlaucharmaturen mit Kupplungen für Tankwagen (TW-Kupplungen) fest.
Kupplungen für Tankwagen nach dieser Norm dienen der Verbindung von Schläuchen mit Anschlüssen zum Fördern von Flüssigkeiten, Feststoffen und Gasen, ausgenommen Flüssiggas und Dampf. Die Kupplungen können in einem Arbeitsdruckbereich von  !0,8 bar" bis !16 bar" bei Arbeitstemperaturen von
20 °C bis + 65 °C verwendet werden. Tankwagen-Kupplungen für andere Betriebsbedingungen nach Vereinbarung.
WARNUNGVater- und Mutterteil-Blindkupplungen sind druckbeständige Verschlüsse. Sie übernehmen jedoch nicht die Funktion eines Absperrorgans, das in jedem Fall vorgeschaltet sein muss, solange Leitungen unter Druck stehen.

Raccords pour flexibles avec demi-coquille - Partie 6: Raccords TW pour camion-citerne

Cevni fitingi z objemkami - 6. del: Spojke za TW cisterne

General Information

Status
Withdrawn
Publication Date
02-Jul-2007
Withdrawal Date
22-Jul-2013
Current Stage
9900 - Withdrawal (Adopted Project)
Start Date
22-Jul-2013
Due Date
14-Aug-2013
Completion Date
23-Jul-2013

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Cevni fitingi z objemkami - 6. del: Spojke za TW cisterneSchlaucharmaturen mit Klemmfassungen - Teil 6: TW Tankwagen-KupplungenRaccords pour flexibles avec demi-coquille - Partie 6: Raccords TW pour camion-citerneHose fittings with clamp units - Part 6: TW tank truck couplings23.040.60Prirobnice, oglavki in spojni elementiFlanges, couplings and jointsICS:Ta slovenski standard je istoveten z:EN 14420-6:2004+A1:2007SIST EN 14420-6:2005+A1:2007en,fr,de01-september-2007SIST EN 14420-6:2005+A1:2007SLOVENSKI
STANDARD



SIST EN 14420-6:2005+A1:2007



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 14420-6:2004+A1
January 2007 ICS 23.040.70 Supersedes EN 14420-6:2004English Version
Hose fittings with clamp units - Part 6: TW tank truck couplings Raccords pour flexibles avec demi-coquille - Partie 6: Raccords TW pour camion-citerne
Schlaucharmaturen mit Klemmfassungen - Teil 6: TW Tankwagen-Kupplungen This European Standard was approved by CEN on 30 September 2004 and includes Amendment 1 approved by CEN on 13 December 2006.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels © 2007 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 14420-6:2004+A1:2007: ESIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 2 Contents page Foreword.3 1 Scope.4 2 Normative references.4 3 Survey.4 4 Dimensions, designations.5 4.1 Hose fittings with TW couplings.5 4.1.1 General.5 4.1.2 Hose tail with female TW coupling.6 4.1.3 Hose tail with male TW coupling.7 4.1.4 Protecting ring.8 4.2 Male coupling (type VK).9 4.2.1 General.9 4.2.2 Components.10 4.3 Female coupling (type MK).12 4.3.1 Female coupling (type MK) DN 50 and DN 80.12 4.3.2 Female coupling (type MK) DN 100.13 4.3.3 Designation.14 4.3.4 Components.14 4.4 Dust cap (type MB).20 4.4.1 General.20 4.4.2 Components.22 4.5 Dust plug (type VB).24 4.5.1 General.24 4.5.2 Components.25 5 Materials.28 5.1 General.28 5.2 Hose tail types MKST and VKST.28 5.3 Protecting rings of hose tail type MKST and VKST.28 5.4 Thread sealing ring of male coupling type VK.28 5.5 Fastening component of female coupling type MK.28 5.6 Sealing ring of female coupling type MK.29 6 Design.29 7 Type approval testing and quality control.29 7.1 General.29 7.2 Testing for trueness to gauge size.30 8 Marking.30 9 Fitting of hose couplings.30 Annex A (normative)
Gauges for TW tank truck couplings.31 A.1 General.31 A.2 Design; designation, dimensions and materials.31 A.2.1 General.31 A.2.2 Gauge for sealing ring.32 A.2.3 Gauge for tension rings.36 A.2.4 Gauge for curved pieces and plugs.38 A.2.5 Calliper for caps.41 A.3 Marking.43 Bibliography.44
SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 3 Foreword This document (EN 14420-6:2004+A1:2007) has been prepared by Technical Committee CEN/TC 218 “Rub-ber and plastics hoses and hose assemblies”, the secretariat of which is held by BSI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by July 2007, and conflicting national standards shall be withdrawn at the latest by July 2007. This document includes Amendment 1, approved by CEN on 2006-12-13. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". EN 14420-1, Hose fittings with clamp units — Part 1: Requirements, survey, designation and testing EN 14420-2, Hose fittings with clamp units — Part 2: Hose side parts of hose tail EN 14420-3, Hose fittings with clamp units — Part 3: Clamp units, bolted or pinned EN 14420-4, Hose fittings with clamp units — Part 4: Flange connections EN 14420-5, Hose fittings with clamp units — Part 5: Threaded connections EN 14420-6, Hose fittings with clamp units — Part 6: TW tank truck couplings EN 14420-7, Hose fittings with clamp units — Part 7: Cam locking couplings EN 14420-8, Hose fittings with clamp units — Part 8: Symmetrical half couplings (Guillemin system)
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard : Austria, Belgium, Bulgaria, Cyprus, Czech Repub-lic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 4 1 Scope This document specifies the design, materials and dimensions for hose fittings with couplings for tank trucks (TW couplings). Couplings for tank trucks in accordance to this document are intended to link hoses with connections for the transport of liquids, solid matters and gases with the exception of liquid gas and steam. They can be em-ployed in a working pressure range of − !0,8 bar" up to !16 bar" at working temperatures of − 20 °C up to + 65 °C. Couplings for tank trucks for other operating conditions are subject to agreement. WARNING Male and female dust couplings are pressure resistant plugs. They do not work as locking device, so, if pipe-lines remain under pressure, a locking device shall be superposed. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated refer-ences, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 586-2, Aluminium and aluminium alloys — Forgings — Part 2: Mechanical properties and additional prop-erty requirements EN 10083-2, Quenched and tempered steels — Part 2: Technical delivery conditions for unalloyed quality steels EN 10088-1, Stainless steels — Part 1: List of stainless steels EN 10213-4, Technical delivery conditions for steel castings for pressure purposes — Part 4: Austenitic and austenitic-ferritic steel grades EN 12420, Copper and copper alloy — Forgings EN 14420-1, Hose fittings with clamp units — Part 1: Requirements, survey, designation and testing EN 14420-2, Hose fittings with clamp units — Part 2: Hose side parts of hose tail EN 14420-3, Hose fittings with clamp units — Part 3: Clamp units, bolted or pinned EN 14420-5, Hose fittings with clamp units — Part 5: Threaded connections EN 22768-1, General tolerances — Part 1: Tolerances for linear and angular dimensions without individual tolerance indications (ISO 2768:1989) EN 22768-2, General tolerances — Part 2: Geometrical tolerances for features without individual tolerance indication (ISO 2768:1989) EN ISO 4042, Fasteners — Electroplated coatings (ISO 4042:1999) ISO 48, Rubber, vulcanized or thermoplastic — Determination of hardness (Hardness between 10 IRHD and 100 IRHD) 3 Survey Hose fittings with TW coupling: Female coupling (Type MKS) and male coupling (Type VKS). Usual fitting combination for the filling of the storage tank: Female coupling (Type MK) and male coupling (Type VK). Usual fitting combination for closing off the outlet end of the TW: Female coupling (Type MK) and male dust coupling (Type VB). SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 5 Usual fitting combination for closing off the filling nozzle or the storage tank: Female dust coupling (Type MB) and male coupling (Type VK). 4 Dimensions, designations 4.1 Hose fittings with TW couplings 4.1.1 General Dimension in millimetres Figure 1 — Hose fitting with TW coupling for
female coupling (type MKS) Figure 2 — Hose fitting with TW coupling for
male coupling (type VKS) Table 1 — Survey Item No Designation Remark 1
Clamping ring with levers
according to 4.3.4.2 and 4.3.4.3 2
Sealing ring
according to 4.3.4.4 3
Hose tail type MKST
according to 4.1.2 4
Clamp unit
according to EN 14420-3 5
Hose tail type VKST
according to 4.1.3 6
Protecting ring
according to 4.1.4
Designation of a complete hose fitting shall be according to EN 14420-1. SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 6 4.1.2 Hose tail with female TW coupling Type MKST
Key a Coupling side part of the tail; other dimensions and specifications according to 4.3 b Hose side part of the tail; dimensions according to EN 14420-2 Figure 3 — Hose tail type MKST Table 2 — Hose tail type MKST Dimensions in millimetres Nominal size DN l1 l2 l3 Connection female TW coupling Hose connection For hose internal diametermin. max. 10+
40
38
68 24
50
50
50
75 — 26
65
63
98 27
80
80
75 102 35 35 100 100 100 125 27 35,5
Example for an ordering designation of a complete hose tail with female TW coupling (type MKST) with nomi-nal size DN 50 on coupling connection side and nominal size DN 40 on hose connecting side, made of cop-per-zinc alloy (CW614N): SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 7 Hose tail EN 14420-6 — MKST — 50 — 40 — CW614N 4.1.3 Hose tail with male TW coupling Type VKST
Key a Coupling side part of the tail; other dimensions and specifications according to 4.2 b Hose side part of the tail; dimensions shall be according to EN 14420-2 Figure 4 — Hose tail type VKST Table 3 — Hose tail type VKST Dimensions in millimetres
Nominal size DN d1 l4 l5 l6 l7 Connection male TW coupling Hose connec-tion For hoseinternaldiameter Tolerancesmin. ± 0,5 min. max.
40
38
45 80 2,5 32
50
50
50
58 87 37,5 3 30
65
63
75 03,0− 110,5
80
80
75
90 8,03,0+− 115 48 4 40 100 100 100 113 13,0+− 134,5 44,5 4 35
SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 8 Example for an ordering designation of a complete hose tail with male TW coupling (type VKST) with nominal size DN 80 on coupling connection side and nominal size DN 80 on hose connection side, made of stainless steel (1.4571): Hose tail EN 14420-6 — VKST — 80 — 80 — 1.4571 4.1.4 Protecting ring The protecting ring is intended to prevent the external surface of the male couplings from damage, which may be result of hose pipeline handling, e.g. by falling down to earth. The protecting rings do not have to comply with the drawing, only fixed dimensions shall be used.
Figure 5 — Protecting ring Table 4 — Protecting rings Dimensions in millimetres Nominal size DN b d2 d3 Connection male TW coupling Hose connection ± 0,3 5,00+ ± 0,5
40 45,5
50
50 4,5 58,5
90
65 75,5
80
80 6 91 122 100 100 7 114,5 153
Example for an ordering designation of a protecting ring for a hose tail with nominal size DN 50 of the male coupling connection side and nominal size DN 40 on the hose connection side, made of polyamide (PA): SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 9 Protecting ring EN 14420-6 — 50 — 40 — PA 4.2 Male coupling (type VK) 4.2.1 General
Figure 6 — Male coupling (type VK) Table 5 — Survey Pos. No Number of pieces Designation 1 1 Body 8 1 Thread sealing ring a a Dimensions according to EN 14420-5.
Example for an ordering designation of a complete male coupling (type VK) with nominal size DN 80 and maximum working pressure !16" bar, made of copper-zinc alloy (CW614N): !Coupling EN 14420-6 — VK 80 — 16 — CW614N " For connection with hoses, hose tails according to EN 14420-5 can be screwed into the male coupling (type VK) or one-piece hose fittings in accordance with 4.1 can be used. SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 10 4.2.2 Components 4.2.2.1 Body DN 50 and DN 80 (item No 1)
Key a The spatial arrangement do not have to correspond to the drawing b Marking c Straight knurled portion d Thread according to EN 14420-5 e The angle between cams (90°) shall be checked with a gauge according to Annex A. Figure 7 — Body DN 50 and DN 80 SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 11 Table 6 — Dimensions for body DN 50 and DN 80 Dimensions in millimetres b1 d1 d3 d4 d5 d6 d7 d8 e1 e2 Nominal size
DN ± 0,2
± 0,5
Tolerances± 0,4 ± 0,5
± 0,2 ± 0,6 5,00+ 50 6,5 48
67 55,5 4,00+ 60
77 8 60,5 7 2,5 80 8,5 76 100 84,5 ± 0,5 90 110 9 88,5 8 3,5
g1 g2 h1 h2 h3 h4 h5 h6 h7 r Nominal size
DN
5,00+± 1 05,0− ± 0,2 ± 0,5
± 1 min.
Gradient of thecurve element50
4,5
8 39 20 23,5 14,5 3 5 30 3,25 13 80
5 13 48 24 30,5 20 4 5 41 4,25 14 NOTE For DN 50 and DN 80 h3 should be checked with a gauge according to Annex A. 4.2.2.2 Body DN 100 Dimensions in millimetres
Key a Marking b The spatial arrangement do not have to correspond to the drawing c Thread according to EN 14420-5 d Gauge dimension under all three curved elements shall be checked with a gauge according to Annex A e Gradient 14 mm Figure 8 — Body DN 100 SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 12 4.2.2.3 Body designation Example for an ordering designation of a body item No 1 with nominal size DN 80 for a maximum working pressure of !16" bar, made of copper-zinc alloy (CW614N): !Body EN 14420-6 — 80 —16 —CW614N" Table 7 — General tolerances for body dimensions Dimensions in millimetres Range of nominal sizes 3 to 6 >>>> 6 to 18 >>>> 18 to 30 >>>> 30 to 50 >>>> 50 to 80 >>>> 80 to 120 >>>> 120 to 200 ± 0,2 ± 0,3 ± 0,4 ± 0,5 ± 0,65 ± 0,8 ± 0,9
4.3 Female coupling (type MK) 4.3.1 Female coupling (type MK) DN 50 and DN 80
Key For 2, 3, 4, 5, 8 and 9 see Table 8 Figure 9 — Female coupling (type MK) DN 50 and DN 80 NOTE For connection with hoses, hose tails according to EN 14420-5 can be screwed into the female coupling (type MK) or one-piece hose fittings in accordance with 4.1 can be used.
SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 13 Table 8 — Survey Item No Number of piecesDesignation 2 1
Seal fixture 3 1
Tension ring 4 1
Lever 5 1
Sealing ring 8 1
Thread sealing ring a 9 1
Fastening component a Dimensions according to EN 14420-5:2004, 4.5. 4.3.2 Female coupling (type MK) DN 100 Dimensions in millimetres
Key a Gauge dimension shall be checked with a gauge according to Annex A b Thread according to EN 14420-5 c Dimensions of lever and lever position are not fixed. The spatial arrangement do not have to correspond to the
drawing d Gauge dimension at all three claws e Gradient 14 mm Figure 10 — Female coupling (type MK) DN 100 SIST EN 14420-6:2005+A1:2007



EN 14420-6:2004+A1:2007 (E) 14 4.3.3 Designation Example for an ordering designation of a complete female coupling (type MK) with nominal size DN 80, for a maximum working pressure of !16" bar, made of copper-zinc alloy (CW614N): !Coupling EN 14420-6 — MK 80 — 16 —CW614N" 4.3.4 Components 4.3.4.1 Seal fixture DN 50 and DN 80 (item No 2)
Key a Straight knurled portion b Thread accordin
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