SIST EN 13035-5:2007
(Main)Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 5: Machines and installations for stacking and de-stacking
Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 5: Machines and installations for stacking and de-stacking
1.1 This European Standard applies for machines and installations for stacking and de-stacking that are specifi-cally designed for building-up or taking down upright stacks of flat glass sheet by sheet including unloading and loading of single sheets of flat glass from or onto machines or transport devices (conveyors).
NOTE For sketches with examples of typical constructions, see Annex A (informative), Figures A.1 to A.9.
1.2 This European Standard deals with the significant hazards, hazardous situations and events relevant to ma-chines and installations for stacking and de-stacking flat glass when they are used as intended and under the con-ditions foreseeable by the manufacturer (see Clause 4). Those hazards which are dealt with in the ad-hoc standard EN 619 for conveyors are excepted. This European Standard specifies the appropriate technical measures to eliminate or reduce risks which can arise from these significant hazards during commissioning, the operation and maintenance.
1.3 This European Standard is not applicable to the significant hazards of conveyors and other machines for the manufacture, treatment and processing of flat glass, e.g. tilting tables, equipment for storage of flat glass, such as stillages. If there are specific hazards which arise by the co-operation of this machinery and equipment with ma-chines and installations for stacking and de-stacking, appropriate measures are specified.
1.4 This European Standard is not applicable to building up or taking down stacks by means of cranes that are temporarily equipped via hook with load-lifting attachments with suction cups to lift flat glass.
1.5 When compiling this European Standard, it was assumed that lifting movements are only used as part of full automatic machines and that the related hazards are not significant.
1.6 This European Standard is not applicable to machines and installations for stacking and de-stacking which are manufactured before the date of publication of this European
Maschinen und Anlagen zur Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 5: Maschinen und Einrichtungen zum Stapeln und Abstapeln
1.1 Diese Europäische Norm gilt für Maschinen und Einrichtungen zum Stapeln und Abstapeln, die insbesondere gebaut sind, Flachglasstapel, Scheibe für Scheibe, aufzubauen oder abzutragen und Flachglasscheiben von oder auf Maschinen oder Transporteinrichtungen abzunehmen oder aufzulegen (Stetigförderer).
ANMERKUNG Für Skizzen mit typischen Konstruktionen siehe Anhang A (informativ), Bild A.1 - A.9.
1.2 Diese Europäische Norm behandelt die signifikanten Gefährdungen, Gefährdungssituationen und
Gefährdungsereignisse, die auf Maschinen und Einrichtungen zum Stapeln und Abstapeln zutreffen, wenn sie bestimmungsgemäß und entsprechend den Empfehlungen des Herstellers verwendet werden (siehe Abschnitt 4). Die Gefährdungen, die in der EN 619 für Stetigförderer behandelt werden, sind ausgenommen. Diese Europäische Norm spezifiziert die entsprechenden technischen Maßnahmen zur Beseitigung oder Verminderung von Risiken, die von diesen signifikanten Gefährdungen während der Inbetriebnahme, Bedienung und Wartung ausgehen können.
1.3 Diese Europäische Norm gilt nicht für die signifikanten Gefährdungen durch Stetigförderer und andere Maschinen zur Herstellung, Be- und Verarbeitung für Flachglas, z. B. Kipptische, Einrichtungen zur Lagerung von Flachglas, wie z. B. Gestelle. Wenn spezifische Gefährdungen durch das Zusammenspiel dieser Maschinen und Einrichtungen mit Maschinen und Anlagen zum Stapeln und Abstapeln verursacht werden, werden geeignete Maßnahmen spezifiziert.
1.4 Diese Europäische Norm gilt nicht für das Aufbauen oder das Abtragen von Stapeln mittels Kranen, die zeitweise über Haken mit Lastaufnahmeeinrichtungen mit Saugern verbunden sind, um Glas anzuheben.
1.5 Bei der Erstellung dieser Europäischen Norm wurde davon ausgegangen, dass Hubbewegungen nur als ein Teil von vollautomatischen Maschinen verwendet werden und die damit verbundenen Gefährdungen nicht signifikant sind.
Machines et installations pour la production, le façonnage et la transformation du verre plat - Exigences de sécurité - Partie 5 : Machines et installations a empiler et dépiler
1.1 La présente Norme européenne s’applique aux machines et installations a empiler et dépiler qui sont
spécifiquement conçues pour constituer ou défaire des piles de verre plat, plaque par plaque, notamment
pour décharger et charger les plaques de verre plat depuis ou sur des machines ou dispositifs de transport
(convoyeurs).
NOTE Pour des schémas présentant des exemples de constructions types, voir Annexe A (informative), Figures A.1
a A.9.
1.2 La présente Norme européenne traite les phénomenes dangereux, situations et événements dangereux
significatifs spécifiques aux machines et aux installations a empiler et dépiler le verre plat, lorsqu'elles sont
utilisées normalement et dans les conditions prévues par le constructeur (voir Article 4). Les phénomenes
dangereux traités dans la norme spécifique EN 619 pour les convoyeurs ne sont pas pris en compte. La
présente Norme européenne spécifie les mesures techniques appropriées pour éliminer ou réduire les risques
susceptibles d’etre engendrés par ces phénomenes dangereux significatifs lors des opérations de mise en
service, de fonctionnement et de maintenance.
1.3 La présente Norme européenne ne s’applique pas aux phénomenes dangereux significatifs des
convoyeurs et autres machines destinées a la production, au façonnage et a la transformation du verre plat,
telles que les tables basculantes, l’équipement de stockage du verre plat (par exemple, pupitres). S’il existe
des phénomenes dangereux spécifiques générés par le fonctionnement mutuel de ce type de machine et
d’équipement avec les machines et installations destinées a l’empilage et au dépilage, des mesures
appropriées sont alors spécifiées.
1.4 La présente Norme européenne ne s’applique pas a la constitution ou au démontage des piles a l’aide
d’engins de levage temporairement équipés, via un crochet, de dispositifs de levage a ventouses, pour
soulever le verre plat.
Stroji in obrati za proizvodnjo, obdelavo in predelavo ravnega stekla - Varnostne zahteve - 5. del: Stroji in naprave za zlaganje in razlaganje
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Machines and plants for the manufacture, treatment and processing of flat glass - Safety requirements - Part 5: Machines and installations for stacking and de-stackingStroji in obrati za proizvodnjo, obdelavo in predelavo ravnega stekla - Varnostne zahteve - 5. del: Stroji in naprave za zlaganje in razlaganjeMachines et installations pour la production, le façonnage et la transformation du verre plat - Exigences de sécurité - Partie 5 : Machines et installations a empiler et dépilerMaschinen und Anlagen zur Herstellung, Be- und Verarbeitung von Flachglas - Sicherheitsanforderungen - Teil 5: Maschinen und Einrichtungen zum Stapeln und AbstapelnTa slovenski standard je istoveten z:EN 13035-5:2006SIST EN 13035-5:2007en81.100Equipment for the glass and ceramics industriesICS:SLOVENSKI
STANDARDSIST EN 13035-5:200701-januar-2007
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13035-5June 2006ICS 81.100 English VersionMachines and plants for the manufacture, treatment andprocessing of flat glass - Safety requirements - Part 5: Machinesand installations for stacking and de-stackingMachines et installations pour la production, le façonnageet la transformation du verre plat - Exigences de sécurité -Partie 5 : Machines et installations à empiler et dépilerMaschinen und Anlagen zur Herstellung, Be- undVerarbeitung von Flachglas - Sicherheitsanforderungen -Teil 5: Maschinen und Einrichtungen zum Stapeln undAbstapelnThis European Standard was approved by CEN on 24 May 2006.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Central Secretariat or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France,Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania,Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2006 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13035-5:2006: E
EN 13035-5:2006 (E) 2 Contents Page Foreword.3 Introduction.4 1 Scope.5 2 Normative references.5 3 Terms and definitions.7 4 List of significant hazards.7 5 Safety requirements and/or protective measures.9 6 Verification of safety requirements and/or protective measures.11 7 Information for use.12 Annex A (informative)
Examples of typical constructions of machines and installations for stacking and de-stacking.14 Annex B (informative)
Example of electrical interlocking of movable guard (guard closed).20 Annex C (informative)
Example of electrical interlocking with guard locking.21 Annex D (informative)
Example of stopping operation by safety equipment with electronically controlled braking.22 Annex E (informative)
Protection to prevent broken glass from falling out laterally.23 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 98/37/EC.24 Bibliography.25
Tables Table 1 — List of significant hazards.8 Table 2 — Individual testing for requirements stated in Clause 5.12
EN 13035-5:2006 (E) 3 Foreword This document (EN 13035-5:2006) has been prepared by Technical Committee CEN/TC 151 “Construction equip-ment and building material machines — Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2006, and conflicting national standards shall be withdrawn at the latest by December 2006. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. It is one of a series concerning machinery for the manufacture, treatment and processing of flat glass (see Bibliog-raphy). According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Cyprus, Czech Republic, Denmark, Esto-nia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EN 13035-5:2006 (E) 4 Introduction This European Standard is a type-C standard as stated in EN ISO 12100-1. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indi-cated in the scope of this European Standard. When provisions of this type C standard are different from those stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of the other standards for machines that have been de-signed and built according to the provisions of this type C standard. Machinery for stacking and de-stacking flat glass is used within the manufacture and further processing of flat glass in connection with a great variety of operations, e.g.: at the end of the production line for stacking flat glass with float dimensions; for loading cutting lines; for unloading and stacking flat glass after cutting and break-out; for loading lines for the production of insulating glass. Therefore, the specific safety measures are laid down in an independent standard to make them available for the use of all kinds of applications. These principles are also suited for application if loading systems are an integral part of other machinery of the EN 13035 series, e.g. tilting tables (see Figure A.5 of Annex A). When compiling this European Standard, it was assumed that the existing ad-hoc standards for components are applied, e.g. EN 619, prEN 13035-1, EN 13035-4 when conveyors, stillages, tiltable parts are integrated.
EN 13035-5:2006 (E) 5
1 Scope 1.1 This European Standard applies for machines and installations for stacking and de-stacking that are specifi-cally designed for building-up or taking down upright stacks of flat glass sheet by sheet including unloading and loading of single sheets of flat glass from or onto machines or transport devices (conveyors). NOTE For sketches with examples of typical constructions, see Annex A (informative), Figures A.1 to A.9. 1.2 This European Standard deals with the significant hazards, hazardous situations and events relevant to ma-chines and installations for stacking and de-stacking flat glass when they are used as intended and under the con-ditions foreseeable by the manufacturer (see Clause 4). Those hazards which are dealt with in the ad-hoc standard EN 619 for conveyors are excepted. This European Standard specifies the appropriate technical measures to eliminate or reduce risks which can arise from these significant hazards during commissioning, the operation and maintenance. 1.3 This European Standard is not applicable to the significant hazards of conveyors and other machines for the manufacture, treatment and processing of flat glass, e.g. tilting tables, equipment for storage of flat glass, such as stillages. If there are specific hazards which arise by the co-operation of this machinery and equipment with ma-chines and installations for stacking and de-stacking, appropriate measures are specified. 1.4 This European Standard is not applicable to building up or taking down stacks by means of cranes that are temporarily equipped via hook with load-lifting attachments with suction cups to lift flat glass. 1.5 When compiling this European Standard, it was assumed that lifting movements are only used as part of full automatic machines and that the related hazards are not significant. 1.6 This European Standard is not applicable to machines and installations for stacking and de-stacking which are manufactured before the date of publication of this European Standard by CEN. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 294:1992, Safety of machinery — Safety distance to prevent danger zones being reached by the upper limbs EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design EN 953:1997, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 954-1:1996, Safety of machinery — Safety related parts of control systems — Part 1: General principles for de-sign EN 982:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Hy-draulics EN 983:1996, Safety of machinery — Safety requirements for fluid power systems and their components — Pneu-matics EN 999:1998, Safety of machinery — The positioning of protective equipment in respect of approach speeds of parts of the human body EN 1037:1995, Safety of machinery — Prevention of unexpected start-up
EN 13035-5:2006 (E) 6 EN 1050:1996, Safety of machinery — Principles for risk assessment EN 1525:1997, Safety of industrial trucks — Driverless trucks and their systems EN 13367:2005, Ceramic machines — Safety — Transfer platforms and cars EN 60204-1:1997, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:1997) EN 61310-1:1995, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, auditory and tactile signals (IEC 61310-1:1995) EN 61496-1:2004, Safety of machinery — Electro-sensitive protective equipment — Part 1: General requirements and tests (IEC 61496-1:2004, modified) prEN 61496-2:2005, Safety of machinery — Electro-sensitive protective equipment — Part 2: Particular require-ments for equipment using active opto-electronic protective devices (AOPDs) (IEC 61496-2:2005) EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic termi-nology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003)
EN 13035-5:2006 (E) 7 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003 and the following ap-ply. 3.1 stack pack of upright sheets of flat glass held slightly inclined off the perpendicular position 3.2 stillage construction (rack), fixed or movable, to take up and hold stacks in upright position slightly inclined off from the per-pendicular 3.3 stacker mechanism to take single sheets of flat glass to build up stacks 3.4 de-stacker mechanism to take single sheets of flat glass from stacks 3.5 loader mechanism to take single sheets of flat glass from stacks on to machines or transport devices 3.6 un-loader mechanism to take single sheets of flat glass from machines or transport devices to stacks on stillages 3.7 machinery all machines and installations defined in 3.3 to 3.6 3.8 travelling movement change of position of machinery for stacking and de-stacking (movable type) between stillages, stacks and trans-port devices (conveyors) or other machines of the EN 13035 series such as cutting tables (see Figures A.7 to A.9) 4 List of significant hazards This clause contains the hazards, hazardous situations and events, as far as they are dealt with in this European Standard, identified by risk assessment as significant for machines and installations for stacking and de-stacking and which require action to eliminate or reduce the risk. Before using this European Standard, it is important to carry out a general risk assessment of the machine in ques-tion.
EN 13035-5:2006 (E) 8 Table 1 — List of significant hazards Clause ( ) = ref. no. from Table A.1 of Annex A of EN 1050:1996 Hazards Danger zone/dangerous items Preventive measures:see clause 4.1 (1) Mechanical
4.1.1 (1.1; 1.6) Crushing and impact Machinery, fixed type: between moving loading and stacking mechanism with or without flat glass and fixed part of the machinery itself or other machines or transport devices, e.g. conveyors, stillages. Risk of impact only for cycles of less than 20 s. 5.2 to 5.5 4.1.2 (1.1; 1.6) Crushing and impact Machinery, fixed type: by the back and forth movement and the rotation of plat-forms for stillages with or without stillage (loaden or un-loaden) 5.2 to 5.5 4.1.3 (1.1; 1.6) Crushing and impact Machinery, movable type: the same risks as for 4.1.1 and 4.1.2 apply. 5.2 to 5.4 4.1.4 (1.1; 1.6) Crushing and impact Machinery, movable type, in addition: by the travelling movement of machinery and between the travelling machinery and fixed parts of the surround-ings, e.g. parts of other machines, stillages (loaden or unloaden) 5.2 to 5.4; 5.15 4.1.5 (1.3) Cutting by glass being transported 5.2 to 5.5; 5.8 to 5.10; 7.2.3 4.2 (2.1; 2.2) Electrical direct or indirect contact 5.16; 5.22 4.3 (8) Neglecting ergo-nomic principles
4.3.1 (8.3) Neglected use of per-sonal protection equipment sharp glass 7.2.3 4.3.2 (8.6) Human error all dangerous movements 5.17; 7.2.5 4.4 (10) Unexpected start-up, malfunction from
4.4.1 (10.1) Failure of the control system all dangerous movements 5.3; 5.6 4.4.2 (10.2) Restoration of energy supply all dangerous movements 5.20 4.4.3 (10.3) Destruction of piping, hoses and power ca-bles all dangerous movements 5.13 4.4.4 (10.4) Gravity fall lifted loading or stacking mechanism 5.6; 5.13; 5.21.1 4.4.5 (10.5) Errors in the software all dangerous movements 5.19 4.5 (11) Impossibility of stopping in the best possible conditions all dangerous movements 5.6; 5.17; 5.18; 5.21.1; 5.22; 5.23; 7.2.7; 7.2.8 4.6 (13) Failure of vacuum system suckers 5.12 4.7 (16) Break-up pipe or hose 5.21.2; 7.2.4
EN 13035-5:2006 (E) 9 Clause ( ) = ref. no. from Table A.1 of Annex A of EN 1050:1996 Hazards Danger zone/dangerous items Preventive measures:see clause 4.8 (17) Falling and ejected items monolithic flat glass 5.7 to 5.14; 7.2.6 5 Safety requirements and/or protective measures 5.1 Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN ISO 12100 for hazards relevant but not significant which are not dealt with by this European Standard (e.g. sharp edges). For applications of a B-level standard such as EN 418, EN 953, EN 954-1, EN 982, EN 983, EN 1037 and EN 60204-1, the manufacturer shall carry out a
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