SIST EN 12001:2004/kprA1:2009

Conveying, spraying and placing machines for concrete and mortar - Safety requirements

Förder-, Spritz- und Verteilmaschinen für Beton und Mörtel - Sicherheitsanforderungen

Machines pour le transport, la projection et la distribution de béton et mortier - Prescriptions de sécurité

Stroji za transport, brizganje in polaganje betona in malte - Varnostne zahteve

General Information

• Status: Not Published
• Public Enquiry End Date: 30-Jun-2009
• ICS: 91.220 - Construction equipment
• Technical Committee: I13 - Imaginarni 13
• Current Stage: 98 - Abandoned project (Adopted Project)
• Start Date: 14-Oct-2019
• Due Date: 19-Oct-2019
• Completion Date: 14-Oct-2019
• Directive: 2006/42/EC - Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery, and amending Directive 95/16/EC (recast)
• Directive: 98/37/EC - Machinery
• Mandate: M/079 - Mandate to CEN and CENELEC for standardization in the field of machines
• Mandate: M/396 - Mandate to CEN and Cenelec for standardisation in the field of machinery
• Ref Project: EN 12001:2003/prA1 - Conveying, spraying and placing machines for concrete and mortar - Safety requirements

Relations

• Consolidated By: SIST EN 12001:2004+A1:2010 - Conveying, spraying and placing machines for concrete and mortar - Safety requirements
• Effective Date: 18-Jan-2023
• Amends: SIST EN 12001:2004 - Conveying, spraying and placing machines for concrete and mortar - Safety requirements
• Effective Date: 01-Jun-2009
• Consolidated By: SIST EN 12001:2004+A1:2010 - Conveying, spraying and placing machines for concrete and mortar - Safety requirements
• Effective Date: 19-Jan-2023
• Consolidated By: SIST EN 12001:2004+A1:2010 - Conveying, spraying and placing machines for concrete and mortar - Safety requirements
• Effective Date: 01-Feb-2010

Standards Content (Sample)

SLOVENSKI STANDARD
SIST EN 12001:2004/kprA1:2009
01-junij-2009
Stroji za transport, brizganje in polaganje betona in malte - Varnostne zahteve
Conveying, spraying and placing machines for concrete and mortar - Safety
requirements
Förder-, Spritz- und Verteilmaschinen für Beton und Mörtel - Sicherheitsanforderungen
Machines pour le transport, la projection et la distribution de béton et mortier -
Prescriptions de sécurité
Ta slovenski standard je istoveten z: EN 12001:2003/prA1
ICS:
91.220 Gradbena oprema Construction equipment
SIST EN 12001:2004/kprA1:2009 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.

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SIST EN 12001:2004/kprA1:2009

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SIST EN 12001:2004/kprA1:2009
EUROPEAN STANDARD
FINAL DRAFT
EN 12001:2003
NORME EUROPÉENNE
EUROPÄISCHE NORM
prA1
April 2009
ICS 91.220

English Version
Conveying, spraying and placing machines for concrete and
mortar - Safety requirements
Machines pour le transport, la projection et la distribution Förder-, Spritz- und Verteilmaschinen für Beton und Mörtel
de béton et mortier - Prescriptions de sécurité - Sicherheitsanforderungen
This draft amendment is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee
CEN/TC 151.
This draft amendment A1, if approved, will modify the European Standard EN 12001:2003. If this draft becomes an amendment, CEN
members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for inclusion of this amendment
into the relevant national standard without any alteration.
This draft amendment was established by CEN in three official versions (English, French, German). A version in any other language made
by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same
status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and
shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 12001:2003/prA1:2009: E
worldwide for CEN national Members.

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SIST EN 12001:2004/kprA1:2009
EN 12001:2003/prA1:2009 (E)
Contents Page
Foreword .3
1 Modification to the Introduction .4
2 Modification to the Scope .4
3 Modification to Clause 2, Normative references .4
4 Modification to Clause 3, Terms and definitions .5
5 Modification to Clause 4, List of significant hazards .6
6 Modification to Clause 5, Safety requirements and/or protective measures .6
7 Modification to 5.1, Requirements common to all machines .7
8 Modification to 5.2, Specific requirements for single machines .7
9 Modification to 5.3, Machinery groups .7
10 Modification to 5.4, Control requirements (electrical and hydraulic) .9
11 Modification to 5.4.1, Hopper cover .9
12 Modification to 5.4.3, Stabilisers .9
13 Modification to 5.4.4, Emergency-stop devices . 10
14 Modification to 5.4.5, Concrete-placing boom including slewing mechanism. 10
15 Modification to 5.5.1, Verification of stability of placing booms on vehicles . 10
16 Modification to 5.5.1.1, Verification of stability by calculation . 10
17 Modification to 6.2, Individual verification of each unit . 11
18 Modification to 6.3, Final inspection . 12
19 Modification to 7.1, Accompanying documents (in particular: instruction handbook) . 12
20 Modification to 7.9.1 . 13
21 Modification to 7.9.2 . 13
22 Modification to 7.9.5 . 14
23 Modification to 7.9.6 . 14
24 Modification to 7.9.7 . 15
25 Modification to Annex B . 15
26 Addition of a new Annex C . 15
27 Modification to Annex ZA . 17
28 Addition of a new Annex ZB . 17
29 Modification to the Bibliography . 17

2

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SIST EN 12001:2004/kprA1:2009
EN 12001:2003/prA1:2009 (E)
Foreword
This document (EN 12001:2003/prA1:2009) has been prepared by Technical Committee CEN/TC 151
“Construction equipment and building material machines – Safety”, the secretariat of which is held by DIN.
This document is currently submitted to the Unique Acceptance Procedure.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association and supports essential requirements of EU Directive(s).
For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document.
The main changes compared to the previous version are:
- Addition of Annex ZB;
- Technical changes of clauses 5, 6 and 7;
- Addition of Annex C (normative);
- Reference to EN 292- 1 be replaced by EN ISO 12100- 1:2003 and EN 292-2 be replaced by EN ISO 12100-
2: 2003.
NOTE This amendment deals with noise but in an incomplete manner so that it cannot be considered that noise is dealt
with under the machinery directive. CEN/TC 151 has taken the resolution to revise the noise test code in order to make it
complete.
This document includes a bibliography.
After approval by CEN, this document will be given the status of a national standard, either by publication of
an identical text or by endorsement, at latest by DAV + 6 months, and conflicting national standards shall be
withdrawn at latest by 2009-12-28.
3

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SIST EN 12001:2004/kprA1:2009
EN 12001:2003/prA1:2009 (E)

1 Modification to the Introduction
st
In the 1 paragraph, replace “EN 1070” with “EN ISO 12100-1:2003”.
In NOTE 1, replace "DIN 24117:1987" with "DIN 24117:2007".
Add after NOTE 2 the following paragraph:
“The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are
covered are indicated in the scope of this document.”

2 Modification to the Scope
rd
In 1.1, 3 paragraph, replace “3.9” with “3.7”
th rd th
In 1.1, 4 paragraph, delete 3 to 5 indent.
th
In 1.1, 5 paragraph, delete the last sentence: “For truck mixer see prEN 12609:1996.”
th st
In 1.1, 6 paragraph, 1 sentence, delete within the brackets “electromagnetic compatibility (immunity)”.

3 Modification to Clause 2, Normative references
Replace the standard paragraph with the following:
"The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies."
Delete the following references:
“EN 292-1:1991, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic termi-
nology, methodology.
EN 292-2:1991, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical
principles and specifications.
EN 294:1992, Safety of machinery — Safety distances to prevent danger zones being reached by the upper
limbs.
EN 418:1992, Safety of machinery — Emergency stop equipment, functional aspects — Principles for design.
EN 518:1995, Structural timber — Grading — Requirements for visual strength grading standards.
EN 563:1994, Safety of machinery — Temperatures of touchable surfaces — Ergonomics data to establish
temperature limit values for hot surfaces.”
Replace "EN 614-1:1995" with "EN 614-1:2006".
4

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SIST EN 12001:2004/kprA1:2009
EN 12001:2003/prA1:2009 (E)
Delete the following references:
“EN 954-1:1996, Safety of machinery — Safety-relevant parts of control systems — Part 1: General principles
for design.”
“EN 1070:1998, Safety of machinery — Terminology.”
Delete “prEN 12609:1996, Truck mixers — Safety requirements”.
Replace reference to EN 60204-1:1997 with: “EN 60204-1:2006, Safety of machinery — Electrical equipment
of machines — Part 1: General requirements (IEC 60204-1:2005, modified)”.
Add the following references:
“EN ISO 3744:1995, Acoustics — Determination of sound power levels of noise sources using sound pressure
— Engineering method in an essentially free field over a reflecting plane (ISO 3744:1994)
EN ISO 11201:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at a work station and at other specified positions  Engineering method in an essen-
tially free field over a reflecting plane (ISO 11201:1995)
EN ISO 11204:1995, Acoustics — Noise emitted by machinery and equipment — Measurement of emission
sound pressure levels at a work station and at other specified positions — Method requiring environmental
corrections (ISO 11204:1995)
EN ISO 11688-1:1998, Acoustics — Recommended practice for the design of low-noise machinery and
equipment — Part 1: Planning (ISO/TR 11688-1:1995)
EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic
terminology, methodology (ISO 12100-1:2003)
EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Tech-
nical principles (ISO 12100-2:2003)
EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human re-
sponses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006)
EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General prin-
ciples for design (ISO 13849-1:2006)
EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006)
EN ISO 13857:2008, Safety of machinery — Safety distances to prevent danger zones being reached by up-
per and lower limbs (ISO 13857:2008)”

4 Modification to Clause 3, Terms and definitions
st
In the 1 paragraph, replace “EN 1070” with “EN ISO 12100-1:2003”.
Add the following new term and definition 3.8:
“3.8
normal operation
operation of the machine with all systems functioning.
5

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SIST EN 12001:2004/kprA1:2009
EN 12001:2003/prA1:2009 (E)
NOTE Exceptions: repair and maintenance, emergency operation”

5 Modification to Clause 4, List of significant hazards
In Table 1, replace the existing text relating to 4.1 with the following:
Hazards Location/circumstances/consequences see
clause/annex
"4.1 Mechanical hazards (according to "
EN ISO 12100-1:2003, 4.2)
”
In Table 1, replace the existing text relating to 4.2 to 4.7 with the following:
"4.2 Electrical hazards (according to Electrocution, electric shocks or burns 5.1.3
EN ISO 12100-1:2003, 4.3)
4.3 Thermal hazards (according to Access to hot machine parts 5.1.5
EN ISO 12100-1:2003, 4.4)
4.4 Hazardous noise (according to Hearing loss and other physiological dam- 5.6, 7.1.13,
EN ISO 12100-1:2003, 4.5) age, impaired oral communication and per- Annex C
ception of warning signals
4.5 Hazards from materials and con- Contact with or inhalation of harmful fluids, 5.1.1, 5.1.5, 5.3.4,
sumables used (according to gases, dust or aerosols 7
EN ISO 12100-1:2003, 4.8)
5.1.6
4.6 Ergonomics (according to Injury due to poor design of control sta-
EN ISO 12100-1:2003, 4.9) tions/panels
Inadequate lighting 5
Unsuitable operator's position for fuelling 5
Inadequate access and departure facilities 5
4.7 Hazards resulting from system Failure of power supply 5.1.1, 5.1.4,
failures (according to 5.3.1.3, 5.3.1.4,
Failure of control systems
EN ISO 12100-1:2003, 4.3) 5.3.1.5, 5.3.2.4,
5.3.3.2
4.8 Electromagnetic compatibility Unforeseeable functions of the machine 5.7"
(EMC) and/or disturb of external devices
”
6 Modification to Clause 5, Safety requirements and/or protective measures
nd
In the 2 paragraph, replace “EN 292” with “EN ISO 12100-1”.
rd
Replace the 3 paragraph with the following:
“For applications of a B level standard such as EN 614-1:2006, EN 894-1:1997, EN 894-2:1997,
EN 894-3:2000, EN 982:1996, EN 1088:1995, EN 60204-1:2006, EN ISO 13850:2008, EN ISO 13857:2008,
the manufacturer shall carry out an adequate risk assessment for the requirements thereof where choice is
necessary.”
6

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SIST EN 12001:2004/kprA1:2009
EN 12001:2003/prA1:2009 (E)
7 Modification to 5.1, Requirements common to all machines
In 5.1.3, replace "EN 60204-1:1997" with "EN 60204-1:2006".
In 5.1.4, replace the last indent with the following: “
 shall comply with EN ISO 13850:2008.”
st
In 5.1.5, 1 paragraph, replace “EN 563:1994” with “EN ISO 13732-1:2008”.
In 5.1.6, replace “EN 614-1:1995” with “EN 614-1:2006”.
st nd
In 5.1.7, replace in the 1 paragraph, the 2 sentence, with:
“The control system shall be in accordance with EN ISO 13849-1, Performance Level PLc.”
rd
Replace the 3 paragraph with:
“The machine shall comply with the EMC requirements as defined in EN 13309.”
Add the following new sub-clause 5.1.8: “
5.1.8 Fixed guards
Their fixing systems shall remain attached to the guards or to the machinery when the guards are removed.
Fixed guards shall follow the design principle as defined in EN 953.”

8 Modification to 5.2, Specific requirements for single machines
nd st
In the 2 paragraph, 1 indent, delete: “(see prEN 12609:1996)”.
nd nd
In the 2 paragraph, replace the 2 indent with: ”
 mortar-conveying and spraying machines, see 5.3.2
NOTE For combined machines with mixers see also EN 12151:2007;”

9 Modification to 5.3, Machinery groups
th st
In the table, 4 column, 1 row, replace “EN 292-1:1991” with “EN ISO 12100-1:2003”.
In 5.3.1, replace the rows relating to 5.3.1.3 and 5.3.1.4 with:
7

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SIST EN 12001:2004/kprA1:2009
EN 12001:2003/prA1:2009 (E)

Component Hazard group Hazard According to Safety measures
"EN ISO 12100-
1:2003"
"5.3.1.3 Crushing between 4.2.1 Screwed covering with
Pump fixed and movable distances according to
parts EN ISO 13857:2008 or if
the covering is movable,
a fixed guard shall be
provided as per
EN 953:1997.
Screwed coverings shall
only be able to be
opened with tools.
5.3.1.4 Crushing between 4.2.1 Hinged covers shall be
Drive area hinged covers and lockable in opened posi-
machine parts tion.
 Entanglement by 4.2.1 Screwed covering with
free-running shafts distances according to
EN ISO 13857:2008.
Screwed coverings shall
only be able to be
opened with tools.
 Entrapment be-4.2.1 Screwed covering with
tween V-belt and distan
...