Safety of household and similar appliances - Part 2-107: Particular requirements for robotic battery powered electrical lawnmowers

IEC 60335-2-107:2012 deals with the safety of robotic battery powered electrical rotary lawnmowers with the rated voltage of the battery being not more than 75 V d.c. charged by mains electrical and/or solar power. This International Standard does not apply to non-robotic machines such as lawn trimmers, lawn edge trimmers, lawn edgers, ride-on lawnmowers or pedestrian controlled lawnmowers. This standard is not applicable to EMC and environmental hazards (except noise). This standard deals with the common hazards presented by battery powered robotic lawnmowers for use around the home or for similar purposes. Requirements for batteries are covered by IEC 62133. This International Standard is not applicable to machines, which are manufactured before the date of publication of this document by IEC.

Sicherheit elektrischer Geräte für den Hausgebrauch und ähnliche Zwecke - Teil 2-107: Besondere Anforderungen für batteriebetriebene Roboter-Rasenmäher

Appareils électrodomestiques et analogues - Partie 2-107: Exigences particulières relatives aux tondeuses à gazon électriques robotisées alimentées par batteries

La CEI 60335-2-107:2012 traite de la sécurité des tondeuses à gazon robotisées à axe vertical alimentées par batterie, la tension assignée maximale de la batterie étant de 75 V c.c. La charge de la batterie s'effectue sur le secteur et/ou par énergie solaire. La présente Norme internationale ne s'applique pas aux machines non robotisées telles que les coupe-gazon, coupe-bordure de gazon, coupe-bordure, tondeuses autoportées ou tondeuses à gazon à conducteur à pied. La présente norme ne s'applique pas à la CEM et aux dangers environnementaux (à l'exception du bruit). La présente norme traite des phénomènes dangereux courants, présentés par les tondeuses à gazon robotisées alimentées par batterie, en ce qui concerne leur utilisation dans l'environnement immédiat de la maison ou pour des fins analogues. Les exigences relatives aux batteries sont couvertes par la CEI 62133. La présente norme internationale n'est pas applicable aux machines qui sont fabriquées avant la date de publication de ce document par la CEI.   Cette publication doit être lue conjointement avec la CEI 60335-1:2001.

Varnost gospodinjskih in podobnih električnih aparatov - 2-107. del: Posebne zahteve za baterijske robotsko vodene električne vrtne kosilnice

Standard IEC 60335-2-107:2012 obravnava varnost baterijskih robotsko vodenih električnih rotacijskih vrtnih kosilnic z nazivno enosmerno napetostjo baterije največ 75 V ter električnim in/ali solarnim napajanjem. Ta mednarodni standard se ne uporablja za stroje, ki niso vodeni robotsko, kot so motorne kose za trate, motorne kose za robove trat, izdelovalci tratnih robov, vrtne kosilnice za košnjo v sedečem položaju ali vrtne kosilnice, ki se upravljajo v stoje. Ta standard se ne uporablja za elektromagnetno združljivost in okoljske nevarnosti (razen hrupa). Ta standard obravnava splošne nevarnosti, ki jih predstavljajo baterijske robotsko vodene vrtne kosilnice za uporabo v okolici doma ali za podobne namene. Zahteve za baterije so obravnavane v standardu IEC 62133. Ta mednarodni standard se ne uporablja za stroje, izdelane pred datumom, ko je IEC objavil ta dokument.

General Information

Status
Published
Publication Date
13-Aug-2015
Current Stage
6060 - National Implementation/Publication (Adopted Project)
Start Date
28-Jan-2015
Due Date
04-Apr-2015
Completion Date
14-Aug-2015

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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit elektrischer Geräte für den Hausgebrauch und ähnliche Zwecke - Teil 2-107: Besondere Anforderungen für batteriebetriebene Roboter-RasenmäherAppareils électrodomestiques et analogues - Partie 2-107: Exigences particulières relatives aux tondeuses à gazon électriques robotisées alimentées par batteriesSafety of household and similar appliances - Part 2-107: Particular requirements for robotic battery powered electrical lawnmowers65.060.70Vrtnarska opremaHorticultural equipment13.120Varnost na domuDomestic safetyICS:Ta slovenski standard je istoveten z:EN 50636-2-107:2015SIST EN 50636-2-107:2015en01-september-2015SIST EN 50636-2-107:2015SLOVENSKI
STANDARD



SIST EN 50636-2-107:2015



EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 50636-2-107
January 2015 ICS 65.060.70
English Version
Safety of household and similar appliances - Part 2-107: Particular requirements for robotic battery powered electrical lawnmowers (IEC 60335-2-107:2012 , modified)
This European Standard was approved by CENELEC on 2014-12-01. CENELEC members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CENELEC member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CENELEC member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions. CENELEC members are the national electrotechnical committees of Austria, Belgium, Bulgaria, Croatia, Cyprus, the Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, the Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. European Committee for Electrotechnical Standardization
Comité Européen de Normalisation Electrotechnique Europäisches Komitee für Elektrotechnische Normung CEN-CENELEC Management Centre: Avenue Marnix 17,
B-1000 Brussels © 2015 CENELEC All rights of exploitation in any form and by any means reserved worldwide for CENELEC Members.
Ref. No. EN 50636-2-107:2015 E SIST EN 50636-2-107:2015



EN 50636-2-107:2015 - 2 -
Contents Foreword.4 Introduction .6 1 Scope .7 2 Normative references .7 3 Definitions .9 4 General requirement . 12 5 General conditions for the tests . 12 6 Classification . 12 7 Marking and instructions . 12 8 Protection against access to live parts . 16 9 Starting of motor-operated appliances . 16 10 Power input and current . 16 11 Heating . 16 12 Void . 16 13 Leakage current and electric strength at operating temperature . 16 14 Transient overvoltages . 16 15 Moisture resistance . 16 16 Leakage current and electric strength . 17 17 Overload protection of transformers and associated circuits . 17 18 Endurance . 17 19 Abnormal operation . 17 20 Stability and mechanical hazards . 18 21 Mechanical strength . 26 22 Construction . 29 23 Internal wiring . 37 24 Components . 37 25 Supply connection and external flexible cords . 37 26 Terminals for external conductors . 37 27 Provision for earthing . 37 28 Screws and connections . 37 29 Clearances, creepage distances and solid insulation . 37 30 Resistance to heat and fire . 37 31 Resistance to rusting . 37 32 Radiation, toxicity and similar hazards . 38 Annexes . 45 Annex B (normative)
Appliances powered by rechargeable batteries . 45 Annex R (normative)
Software evaluation . 47 Annex AA (normative)
Calculation of kinetic energy of pivoting cutting elements . 48 Annex BB
(normative)
Test enclosure construction . 50 Annex CC (normative)
Base for thrown object test enclosure . 55 SIST EN 50636-2-107:2015



- 3 - EN 50636-2-107:2015 Annex DD (normative)
Target panel elevation zones and recommended test report for thrown object test . 57 Annex EE (normative)
Safety signs . 59 Annex FF (normative)
Noise test code – Engineering method (grade 2) . 62 Annex GG (informative)
Example of a material and construction fulfilling the requirements for an artificial surface . 67 Annex HH (informative)
Safety instructions . 69 Annex ZZ (informative)
Coverage of Essential Requirements of Directive 2006/42/EC . 71 Bibliography . 72 Figures Figure 101 – Example of test cycles (see Clause 20.102.2) . 38 Figure 102 – Foot probe test (see Clause 20.102.4) . 39 Figure 103 – Impact test fixture (see Clause 21.101.1) . 40 Figure 104 – Example of structural integrity test fixtures (see Clause 21.101.3.1.1). 42 Figure 105 - Finger probe test - Illustrations showing application of probe, insertion depth limited according to the geometry of the enclosure . 43 Figure 106 - Obstruction sensor test - Illustration showing typical arrangement (see Clause 22.105.2) . 44 Figure AA.1 – Measurement of the reckonable length L . 49 Figure BB.1 – Thrown object test enclosure – General layout . 51 Figure BB.2 – Thrown object test enclosure . 52 Figure BB.3 – Test enclosure walls and base . 53 Figure BB.4 – Test fixture for corrugated fibreboard penetration test . 54 Figure CC.1 – Thrown object test enclosure – Base detail . 55 Figure CC.2 – Nail plan of test enclosure base . 56 Figure DD.1 – Recommended test data sheet . 58 Figure EE.1 – Safety sign illustrating – " WARNING – Read user instructions before operating the machine " . 59 Figure EE.2 – Alternative safety sign for the supplementary safety information panel of Figure EE.1 (safety sign 1641 of ISO 7000:2014) . 59 Figure EE.3 – Alternative safety sign for the supplementary safety information panel of Figure EE.1 (safety sign M002 of EN ISO 7010:2012) . 59 Figure EE.4 – Safety sign illustrating – "WARNING – Keep a safe distance from the machine when operating" . 60 Figure EE.5 – Safety sign illustrating – “WARNING – Remove the disabling device before working on or lifting the machine" . 60 Figure EE.6 – Safety sign illustrating – “WARNING – Operate the disabling device before working on or lifting the machine" . 61 Figure EE.7 – Safety sign illustrating – "WARNING – Do not ride on the machine" . 61 Figure FF.1 – Microphone positions on the hemisphere (see Table FF.1) . 63 Figure GG.1 – Sketch of the measurement surface covered
with an artificial surface (not to scale) . 68 Tables Table 1 – Sizing of test fixture air inlet holes . 28 Table FF.1 – Co-ordinates of microphone positions . 64 Table FF.2 – Absorption coefficients . 64 SIST EN 50636-2-107:2015



EN 50636-2-107:2015 - 4 -
Foreword This document (EN 50636-2-107:2015) has been prepared by CLC/TC 116, "Safety of hand-held motor-operated electric tools".
The following dates are fixed: • latest date by which the standard has to be implemented at national level by publication of an identical national standard or by endorsement
(dop)
2015-12-01 • latest date by which the national standards conflicting with the standard have to be withdrawn
(dow)
2017-12-01 Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CENELEC shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CENELEC by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directives. For the relationship with EU Directive 2006/42/EC, see informative Annex ZZ, which is an integral part of this document. The text of IEC 60335-2-107:2012 has been revised by CLC/TC 116/WG 5, "Garden appliances", to bring this European Standard in line with the European Machinery Directive 2006/42/EC. This document was submitted to the UAP under the reference FprEN 60335-2-107:2013. CLC/TC 116 confirmed that EN 60335-1:2012 is Part 1 of this document.
This European Standard is to be used in conjunction with EN 60335-1:2012 “Household and similar electrical appliances - Safety – Part 1: General requirements” and its amendments. When “Part 1” is mentioned in this standard, it refers to EN 60335-1:2012. This European Standard supplements or modifies the corresponding clauses in Part 1, so as to convert that publication into the European Standard “Particular requirements for robotic battery powered electrical lawnmowers”. Where a particular subclause of Part 1 is not mentioned in this European Standard, that subclause applies as far as is relevant. Where this standard states “addition”, “modification” or “replacement”, the relevant text in Part 1 is to be adapted accordingly. Compliance with the relevant clauses of Part 1 together with this European Standard provides one means of conforming to the specified essential health and safety requirements of the Directive concerned. This European Standard follows the overall requirements of EN ISO 12100:2010. Warning: Other requirements arising from other EU Directives can be applicable to the products falling within the scope of this European Standard. The following numbering system is used: – subclauses that are numbered starting from 101 are additional to those in Part 1; – additional annexes are lettered AA, BB, etc. NOTE In this European Standard the following print types are used:
- requirements proper: in Roman type;
SIST EN 50636-2-107:2015



- 5 - EN 50636-2-107:2015 - test specifications: in italic type;
- explanatory matter: in smaller Roman type. Words in bold in the text are defined in Clause 3. When a definition concerns an adjective, the adjective and the associated noun are also in bold.
SIST EN 50636-2-107:2015



EN 50636-2-107:2015 - 6 -
Introduction This document is a type C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered is as indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the other standards, for machines which have been built and designed to the provisions of this type C standard. SIST EN 50636-2-107:2015



- 7 - EN 50636-2-107:2015 1 Scope This clause of Part 1 is replaced by the following: This European Standard specifies safety requirements and their verification for the design and construction of robotic battery powered electrical rotary lawnmowers and their peripherals with the rated voltage of the battery being not more than 75 V d.c. charged by mains electrical and/or alternative energies, e.g. solar power. This European Standard does not apply to non-robotic machines such as lawn trimmers, lawn edge trimmers, lawn edgers, ride-on lawnmowers or pedestrian controlled lawnmowers. This European Standard is not applicable to EMC and environmental hazards (except noise). This European Standard does not apply to internal combustion engine(s), hybrid and fuel cell powered machines and associated charging systems. This European Standard deals with all the significant hazards presented by battery powered robotic lawnmowers and their peripherals when they are used as intended and under conditions of misuse which are reasonably foreseeable. This European Standard is not applicable to machines, which are manufactured before the date of publication of this document by CENELEC. NOTE This European Standard does not apply to battery chargers (EN 60335-2-29:2004). 2 Normative references This clause of Part 1 is applicable except as follows. Addition: EN 60320-1:2001+ EN 60320-1:2001/A1:2007, Appliance couplers for household and similar general purposes – Part 1: General requirements (IEC 60320-1:2001 + A1:2007) EN 60320-2-1:2000, Appliance couplers for household and similar general purposes – Part 2-1: Sewing machine couplers (IEC 60320-2-1:2000) EN 60320-2-2:1998, Appliance couplers for household and similar general purposes – Part 2-2: Interconnection couplers for household and similar equipment (IEC 60320-2-2:1998) EN 60320-2-4:2006 + EN 60320-2-4:2006/A1:2009, Appliance couplers for household and similar general purposes – Part 2 -4: Appliance couplers dependent on appliance weight for engagement (IEC 60320-2-4:2005 + A1:2009) EN 60335-1:2012, Household and similar electrical appliances – Safety – Part 1: General requirements
(IEC 60335-1:2010, mod.) EN 60335-2-29:2004, Household and similar electrical appliances – Safety – Part 2-29: Particular requirements for battery chargers (IEC 60335-2-29:2002) EN 61032:1998, Protection of persons and equipment by enclosures – Probes for verification (IEC 61032:1997) EN 62133:2003, Secondary cells and batteries containing alkaline or other non-acid electrolytes – Safety requirements for portable sealed secondary cells, and for batteries made from them, for use in portable applications (IEC 62133:2002) EN ISO 354:2003, Acoustics – Measurement of sound absorption in a reverberation room (ISO 354:2003) SIST EN 50636-2-107:2015



EN 50636-2-107:2015 - 8 -
EN ISO 3744:2010, Acoustics – Determination of sound power levels and sound enrgy levels of noise sources using sound pressure – Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4871:2009, Acoustics – Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 7010:2012, Graphical symbols – Safety colours and safety signs – Registered safety signs
(ISO 7010:2011) EN ISO 11201:2010, Acoustics – Noise emitted by machinery and equipment – Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 11203:2009, Acoustics – Noise emitted by machinery and equipment – Determination of emission sound pressure levels at a work station and at other specified positions from the sound power level (ISO 11203:1995) EN ISO 11688-1:2009, Acoustics – Recommended practice for the design of low-noise machinery and equipment – Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100:2010, Safety of machinery – General principles for design – Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13857:2008, Safety of machinery – Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) ISO 683-4:2014, Heat-treatable steels, alloy steels and free-cutting steels – Part 4: Free-cutting steels ISO 3767-1:1998+A1:2008+A2:2012, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment – Symbols for operator controls and other displays – Part 1: Common symbols
ISO 3767-3:1995, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment – Symbols for operator controls and other displays – Part 3: Symbols for powered lawn and garden equipment
ISO 7000:2014, Graphical symbols for use on equipment – Index and synopsis ISO 11684:1995, Tractors, machinery for agriculture and forestry, powered lawn and garden equipment –Safety signs and hazard pictorials – General principles SIST EN 50636-2-107:2015



- 9 - EN 50636-2-107:2015 3 Definitions This clause of Part 1 is applicable except as follows. 3.101 Void 3.102 control means or device which will control the operation of the machine or any specific operating function thereof 3.103 cutting means mechanism used to provide the cutting action Note 1 to entry
The term “blade” can be used in warnings and instructions to denote “cutting means”. 3.104 cutting means enclosure part or assembly which provides the protective means around the cutting means 3.105 cutting means tip circle path described by the outermost point of the cutting means as it rotates about its shaft axis 3.106 cutting position any height setting of the cutting means designated by the manufacturer for cutting grass 3.107 disabling device a) removable detachable part, such as for example a key, which prevents operation of the lawnmower when it is removed b) code protected device which, when operated, prevents operation of the lawnmower and requires a coded input (such as via a keypad) before it can operate Note 1 to entry: See Clause 22.103. 3.108 discharge chute extension of the cutting means enclosure from the discharge opening, generally used to control the discharge of material from the cutting means 3.109 discharge opening gap or opening in the cutting means enclosure through which grass can be discharged 3.110 charging station automatic battery charging facility located on or within the delimited or pre-programmed area 3.111 manual stop device using software-based or hardware-based components that overrides all other controls and removes power to the motor(s) and brings all moving parts to a stop 3.112 grass catcher part or combination of parts which provides a means for collecting grass clippings or debris SIST EN 50636-2-107:2015



EN 50636-2-107:2015 - 10 -
3.113 guard part of the machine or a component incorporated to provide protection for the operator and/or bystander by means of a physical barrier 3.114 intended use any use of the machine which is reasonably foreseeable, as described in the instruction manual, and which is consistent with such activities as cutting grass, starting, stopping, or connecting to (or disconnecting from) a source of power 3.115 lawn edge trimmer powered grass cutting machine for trimming lawn edges usually in a vertical plane 3.116 lawn edger powered machine suitable for cutting lawn and soil, usually in a vertical plane 3.117 lawnmower grass-cutting machine where the cutting means operates in a plane approximately parallel to the ground and which uses the ground to determine the height of cut by means of wheels, air cushion or skids, etc., and which utilizes an electric motor for a power source 3.118 lawn trimmer powered grass-cutting machine where the operator determines the plane of operation of the cutting means and the height of cut, possibly assisted by a wheel or skid, etc. 3.119 manual controller device either connected by a wire or wireless that allows manual control of the movement and cutting means operation of the machine 3.120 maximum operating motor speed the highest motor speed obtainable when adjusted in accordance with the manufacturers specifications and/or instructions, with the cutting means engaged 3.121 mowing attachment cutting means designed to be easily detached from the machine, generally to allow the machine to be used for other purposes 3.122 mulching lawnmower rotary lawnmower without discharge openings in the cutting means enclosure 3.123 no load the minimum load attainable at rated voltage 3.124 operator control any control requiring operator actuation to perform specific functions Note 1 to entry: This includes controls on a manual controller. 3.125 operator presence control control on a manual controller designed so that it will automatically interrupt power to a drive when the operator's actuating force is removed SIST EN 50636-2-107:2015



- 11 - EN 50636-2-107:2015 3.126 pedestrian controlled lawnmower grass-cutting machine, either pushed or self-propelled, normally controlled by the operator holding a handle walking behind the unit 3.127 perimeter delimiter a device(s) that define the perimeter of the area within which the machine can operate automatically 3.128 power source motor which provides mechanical energy for linear or rotational movement 3.129 ride-on lawnmower self-propelled lawnmower on which an operator rides and which is designed primarily for cutting grass 3.130 robotic lawnmower unattended lawnmower that operates automatically Note 1 to entry: When the term 'machine' is used in the text of this standard, it is used to denote a robotic lawnmower. 3.131 rotary lawnmower lawnmower in which the cutting means, cutting by impact, rotate about an axis (axes) normal to the cutting plane 3.132 sensor device that responds to physical stimuli (such as, but not limited to, heat, light, sound, pressure, magnetism, motion) and transmits the resulting signal or data providing a measurement, operating a control, or both: a) lift sensor device that senses when the machine is lifted bodily from the ground b) obstruction sensor device that senses when the machine contacts an obstruction c) tilt sensor device that senses when the machine is at or above a predetermined angle of incline d) rollover sensor device that senses when the machine is inverted 3.133 stopping time the time elapsed between the instant when either a sensor is activated or the actuator on a manual controller is released and the instant at which the machine or component comes to a stop 3.134 thrown object hazard the potential for injury caused by object(s) propelled by the moving cutting means 3.135 traction drive the means (system) used to transmit power from the power source to the ground drives means 3.136 remote setting device a setting device which is not connected by wire to the lawnmower and designed to set the basic functions of the lawnmower but not for controlling the lawnmower SIST EN 50636-2-107:2015



EN 50636-2-107:2015 - 12 -
3.137 working area any defined area in which the machine can function automatically 3.138 peripherals equipment additional to the machine itself that is provided by the manufacturer for intended use of the machine, e.g. charging station(s), manual controller 4 General requirement This clause of Part 1 is applicable except as follows: 4.101 Attachments Where attachments are available from the original manufacturer which modify the use of a robotic lawnmower, the complete machine shall still comply with the safety requirements of this standard. Compliance is checked by inspection and by the relevant tests, where applicable. 5 General conditions for the tests This clause of Part 1 is applicable except as follows: 5.1 Addition: Where an electronic speed control device can be adjusted, it is set for the highest speed. 5.2 Replacement: A new machine shall be used for each of the tests of Clause 21. 5.8.1 Replacement: Unless otherwise specified, a fully charged battery shall be used for each test. Where for consecutive tests the same battery is specified, there shall be a minimum of 1 min rest time between tests. 6 Classification This clause of Part 1 is applicable except as follows: 6.1 Replacement: Machines shall be of one of the following classes with respect to protection against electric shock: − machines and charging stations with a rated voltage above 42 V shall be class II; parts of machines with an integrated mains powered charger shall be class II; other parts complying with SELV shall be at least class III; − charging stations supplied with SELV shall be at least class III; − other mach
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