SIST EN 704:1999+A1:2009
(Main)Agricultural machinery - Pick-up balers - Safety
Agricultural machinery - Pick-up balers - Safety
This standard specifies safety requirements and their verification for design and construction of self-propelled and trailed pick-up balers independent of the shape or size of the bales formed.
It describes methods for the elimination or reduction of risks which need specific requirements for pick-up balers. It does not deal with hazards which are common to all agricultural machines particularly common hazards related to mobility, including those specific to self-propelled machines. These aspects will be dealt with in another standard produced by CEN/TC 144 (see introduction).
In addition, it specifies the type of information on safe working practices to be provided by the manufacturer.
The list of significant hazards dealt with in this standard is given in annex A. Annex A also indicates the hazards which have not been dealt with.
Environmental aspects have not been considered in this standard.
This standard applies primarily to machines which are manufactured after the date of issue of the standard.
Landmaschinen - Sammelpressen - Sicherheit
Diese Norm enthält sicherheitstechnische Anforderungen und deren Überprüfung für Gestaltung und
Konstruktion von selbstfahrenden und gezogenen Sammelpressen, unabhängig von der Form und den Abmessungen
der hergestellten Ballen.
Sie beschreibt Maßnahmen zur Vermeidung oder Verminderung von Gefährdungen, für die spezifische Anforderungen
an Sammelpressen benötigt werden. Sie behandelt keine allgemeinen Gefährdungen, besonders
nicht die allgemeinen Gefährdungen aufgrund der Beweglichkeit, einschließlich die von selbstfahrenden
Maschinen. Diese Punkte werden in einer anderen Norm behandelt, die vom CEN/TC 144 erstellt wird (siehe
Einleitung).
Außerdem gibt sie Informationen über sicheres Arbeiten, die vom Hersteller zur Verfügung zu stellen sind.
Die Liste der signifikanten Gefährdungen, die in dieser Norm angesprochen werden, ist in Anhang A
aufgeführt. Der Anhang A weist auch auf die Gefährdungen hin, die nicht behandelt wurden.
Die Umweltaspekte wurden in dieser Norm nicht in Betracht gezogen.
Diese Norm gilt in erster Linie für Maschinen, die nach dem Ausgabedatum der Norm hergestellt worden sind.
Matériel agricole - Ramasseuses-presses - Sécurité
L'étendue des phénomènes dangereux couverts est indiquée dans le domaine d'application de cette norme. Ceux-ci
sont spécifiques aux ramasseuses-presses.
Les phénomènes dangereux communs à l'ensemble des machines agricoles (automotrices, portées, semi-portées et
traînées) seront traités dans une norme actuellement en cours d'élaboration (prEN 1553).
Kmetijski stroji - Pobiralne naprave pri balirkah - Varnost
General Information
Relations
Standards Content (Sample)
SLOVENSKI STANDARD
SIST EN 704:1999+A1:2009
01-november-2009
Kmetijski stroji - Pobiralne naprave pri balirkah - Varnost
Agricultural machinery - Pick-up balers - Safety
Landmaschinen - Sammelpressen - Sicherheit
Matériel agricole - Ramasseuses-presses - Sécurité
Ta slovenski standard je istoveten z: EN 704:1999+A1:2009
ICS:
65.060.50 Oprema za spravilo pridelkov Harvesting equipment
SIST EN 704:1999+A1:2009 en,fr
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.
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SIST EN 704:1999+A1:2009
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SIST EN 704:1999+A1:2009
EUROPEAN STANDARD
EN 704:1999+A1
NORME EUROPÉENNE
EUROPÄISCHE NORM
July 2009
ICS 65.060.50 Supersedes EN 704:1999
English Version
Agricultural machinery - Pick-up balers - Safety
Matériel agricole - Ramasseuses-presses - Sécurité Landmaschinen - Sammelpressen - Sicherheit
This European Standard was approved by CEN on 20 February 1999 and includes Amendment 1 approved by CEN on 23 May 2009.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION
EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: Avenue Marnix 17, B-1000 Brussels
© 2009 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 704:1999+A1:2009: E
worldwide for CEN national Members.
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EN 704:1999+A1:2009 (E)
Contents Page
Foreword .3
Introduction .4
1 Scope .4
2 Normative references .4
3 Safety requirements and/or measures .5
3.1 General .5
3.2 Requirements for all types of balers.5
3.2.1 Protection against hazards related to moving power transmission parts.5
3.2.2 Drawbar .5
3.2.3 Pick-up device .5
3.2.4 Feeding elements.7
3.3 Requirements for rectangular balers .7
3.3.1 Flywheel .7
3.3.2 Driving mechanism for the plunger .8
3.3.3 Transmission parts of feeding elements .9
3.3.4 Tying mechanism.9
3.3.5 Bale thrower . 11
3.3.6 Retaining device . 11
3.4 Requirements for round balers . 11
3.4.1 Protection against hazards related to clearing blockages . 11
3.4.2 Bale ejection door (rear tailgate) . 11
4 Verification of safety requirements and/or measures . 11
5 Information for use . 12
5.1 Instruction handbook . 12
5.2 Marking . 13
Annex A (normative) List of hazards . 14
Annex ZA (informative) !!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 98/37/EC"" . 19
""
Annex ZB (informative) !!!!Relationship between this European Standard and the Essential
Requirements of EU Directive 2006/42/EC"""" . 20
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Foreword
This document (EN 704:1999+A1:2009) has been prepared by Technical Committee CEN/TC 144 “Tractors
and machinery for agriculture and forestry”, the secretariat of which is held by AFNOR.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by January 2010, and conflicting national standards shall be withdrawn at
the latest by January 2010.
This document includes Amendment 1, approved by CEN on 2009-05-23.
This European Standard supersedes EN 704:1999.
The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ".
This European Standard has been prepared under a mandate given to CEN by the European Commission
and the European Free Trade Association, and supports essential requirements of EU Directive(s).
!For relationship with EU Directive(s), see informative Annexes ZA and ZB, which are integral parts of this
document."
Annex A is normative and contains the "List of hazards".
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.
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Introduction
The extent to which hazards are covered is indicated in the scope of this standard. These hazards are specific
to pick-up balers.
The hazards that are common to all the agricultural machines (self-propelled, mounted, semi-mounted and
trailed) will be dealt with in a standard currently in preparation (prEN 1553).
1 Scope
This standard specifies safety requirements and their verification for design and construction of self-propelled
and trailed pick-up balers independent of the shape or size of the bales formed.
It describes methods for the elimination or reduction of risks which need specific requirements for pick-up
balers. It does not deal with hazards which are common to all agricultural machines particularly common
hazards related to mobility, including those specific to self-propelled machines. These aspects will be dealt
with in another standard produced by CEN/TC 144 (see introduction).
In addition, it specifies the type of information on safe working practices to be provided by the manufacturer.
The list of significant hazards dealt with in this standard is given in annex A. Annex A also indicates the
hazards which have not been dealt with.
Environmental aspects have not been considered in this standard.
This standard applies primarily to machines which are manufactured after the date of issue of the standard.
2 Normative references
This European Standard incorporates by dated or undated reference, provisions from other publications.
These normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to
this European Standard only when incorporated in it by amendment or revision. For undated references, the
latest edition of the publication referred to applies.
EN 292-1:1991, Safety of machinery - Basic concepts, general principles for design - Part 1: Basic
terminology, methodology.
EN 292-2:1991, Safety of machinery - Basic concepts, general principles for design - Part 2: Technical
principles and specifications (including amendment A1:1995).
EN 294:1992, Safety of machinery - Safety distances to prevent danger zones being reached by the upper
limbs.
prEN 1553:1998, Agricultural machinery - Agricultural self-propelled, mounted, semi-mounted and trailed
machines - Common safety requirements.
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3 Safety requirements and/or measures
3.1 General
The machinery shall comply as appropriate with EN 292 for hazards which are not dealt with and especially
with annex A of EN 292-2:1991/A1:1995 when EN 292 does not give precise requirements.
Unless otherwise specified in this standard, the machine shall comply with the requirements of prEN
1553:1998 and with tables 1, 3, 4 and 6 of EN 294:1992.
3.2 Requirements for all types of balers
3.2.1 Protection against hazards related to moving power transmission parts
To ensure protection against hazards related to accessible moving power transmission parts, the machine
shall be fitted with fixed guards (according to 3.22.1 of EN 292-1:1991).
When frequent access is foreseen, the machine shall be fitted with guards needing a tool for their opening.
These guards shall remain attached to the machine when opened (for example by means of hinges) and
automatically lock in the closed position without the use of a tool.
If this type of guard is not used, the machine shall be fitted with:
interlocking movable guards (according to 3.22.4 of EN 292-1:1991); or
movable guards fitted with a device which prevents their opening so long as the parts are moving.
3.2.2 Drawbar
When the drawbar has separate positions, for transport and for working, it shall be provided with a mechanical
or hydraulic locking device that requires an intentional action to change from transport to working position and
from working to transport position (e.g. pin, latch or hydraulic cylinder). When a hydraulic device is used, the
drawbar shall remain locked in position if the hydraulic circuit fails.
3.2.3 Pick-up device
The protection of exposed persons against unintentional contact with any of the accessible moving parts at
the front and at the sides of the pick-up device shall be ensured by a combination of barriers and fixed parts of
the machine. The projection on a horizontal plane of these protective devices shall be continuous (see figures
1 and 2).
When the pick-up device is in the working position, these barriers shall be:
a minimum of 230 mm in front of the most forward point of the tine path and at a height h of between 500
mm and 1 000 mm above the ground (see figure 1);
a minimum of 150 mm from the sides of the tine path at a maximum height above the ground of 500 mm
(see figure 1). If the tine path is totally covered by a part of the machine when viewed from the side (see
figure 2), this barrier is not required.
NOTE 1 The strength of the barriers will be dealt with within prEN 1553.
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Dimensions in millimetres
1 - Tine path of the tool
2 - Barrier
NOTE 2 This figure illustrates an example of protective devices complying with 3.2.3
Figure 1 — Guarding of the pick-up device
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Dimensions in millimetres
1 - Imperforate guard
(fixed part of the machine)
2 -Barrier
NOTE 3 This figure illustrates an example of protective devices complying with 3.2.3
Figure 2 — Guarding of the pick-up device - Lateral protection ensured by an imperforate guard
3.2.4 Feeding elements
Crushing and shearing points located at a distance of less than 550 mm from the outer limit of the machine or
from the extreme edges of the feeding channel shall be guarded according to 3.2.1.
3.3 Requirements for rectangular balers
3.3.1 Flywheel
Accessible parts of the flywheel shall be guarded according to 3.2.1.
If the flywheel guard is open underneath, a distance of at least 25 mm shall be provided between the flywheel
and the guard; this 25 mm shall extend from the lower edge of the guard for a distance of at least 120 mm; the
lower edge of the guard shall be located at a maximum distance of 800 mm from the ground (see figure 3).
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Dimensions in millimetres
1 - Flywheel
2 - Guard
Figure 3 — Guarding of flywheel
2
For balers capable of forming bales with a cross section of 0,2 m or greater:
it shall be possible to immobilize the flywheel to avoid unintentional movement after it has stopped (for
example by means of a brake or a mechanical restraining device);
and
when the flywheel is positioned in such a way it is located above the crop flow when picking, the lower
part of the flywheel may be exposed, providing the flywheel has a smooth surface and the upper part is
guarded for at least 2/3 of the flywheel diameter measured vertically from the top.
3.3.2 Driving mechanism for the plunger
The connecting rod and crank mechanism shall be guarded according to 3.2.1. The side guard shall cover the
extreme path of the crank when viewed from the side. If the guard of the rod and crank mechanism is open
underneath, a distance of at least 25 mm shall be provided between the rod and the crank mechanism and the
guard; this 25 mm clearance shall extend from the edge of the guard for a distance of at least 120 mm (see
figure 4).
If fixed parts of the baler are located directly below the crank path at a distance d less than 300 mm from it,
then the side guard shall extend below these fixed parts (see figure 4).
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Dimensions in millimetres
1 - Guard
2 - Fixed part of the baler
Figure 4 — Guarding of the driving mechanism for the plunger
3.3.3 Transmission parts of feeding elements
2
On balers capable of forming bales with a cross section smaller than 0,2 m , the transmission parts of the
feeding elements, located in the upper part of the machine shall be guarded according to 3.2.1.
When the crushing or shearing points are located at less than 850 mm from the outer limit of the machine, a
guard shall be fitted in such a way that its upper edge is located at a vertical distance of at least 130 mm
above the extreme path of the crank.
Between the guard and the movable parts of the machine, there shall be a safety distance of at least 50 mm.
3.3.4 Tying mechanism
On the top and on the left and right hand sides, the knotter shall be guarded.
At the front and rear:
when the knotter is not accessible from the ground (according to table 1 of EN 294:1992), no protection is
required;
when the knotter is accessible from the ground (according to table 1 of EN 294:1992), the front part shall
be guarded according to table 4 of EN 294:1992 and the rear part shall be guarded against unintentional
contact in accordance with figure 5.
The guarding shall be achieved by means of:
guards needing a tool for their opening that remain attached to the machine when opened (for example
by means of hinges) and automatically lock in closed position without the use of a tool; or
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interlocking movable guards (according to 3.22.4 of EN 292-1:1991); or
movable guards fitted with a device which prevent their opening so long as the parts are moving.
Dimensions in millimetres
1 - Rear outer contour of
the tying mechanism
2 - Bale chamber
Figure 5 — Guarding of the rear part of the knotter when it is accessible from the ground
It shall be possible to open the guard easily to adjust and clean the knotter.
It shall be possible by means of one manual control to disengage power to the knotter and the needle and
prevent an inadvertent start up of these elements.
The manual control positions shall be clearly marked.
If the distance between the wall of the channel and the point of the needle in the lower extreme position is
greater than 20 mm, the point of the needle shall be guarded on both sides. The crushing and shearing points
accessible on the sides in the needle movement zone shall be guarded as a minimum along the entire course
of the needle movement.
If the guard is open underneath, a distance of at the least 25 mm shall be provided between the guard and the
moving parts of the machine.
This 25 mm clearance shall extend from the edge of the guard for a distance of at least 120 mm.
NOTE Further requirements will be added in a future revision of the standard giving more precision to:
the location of the manual control;
the loc
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