SIST EN 12001:2012
(Main)Conveying, spraying and placing machines for concrete and mortar - Safety requirements
Conveying, spraying and placing machines for concrete and mortar - Safety requirements
This European Standard specifies the safety requirements for - conveying machines, - spraying machines, - placing machines, and - delivery line systems for concrete and mortar as defined in the definitions in 3.3 to 3.6. The machinery can be stationary or mobile. This European Standard does not cover: - machines that are mobile during conveying, spraying and placing; - cabins for any machines covered by this standard; - additional functions beyond conveying, spraying and placing concrete and mortar, e.g. separate mixing function or crane function; - requirements for operation in tunnels; - support structures (i.e. tower systems) not exclusively designed for the use with concrete distribution booms. This European Standard does not establish the additional requirements for operations subject to special rules (e.g. potentially explosive atmospheres, supply by electrical networks where voltage, frequency and tolerance differThis European Standard deals with all significant hazards, hazardous situations and events relevant to conveying, spraying and placing machines when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during transportation, assembly, dismantling, disabling, scrapping, operation and maintenance. This European Standard is not applicable to machines which are manufactured before the date of publication of this document by CEN. from those of the public supply, earthquake, lightning, using on public roads).
Förder-, Spritz- und Verteilmaschinen für Beton und Mörtel - Sicherheitsanforderungen
1.1 Diese europäische Norm spezifiziert die Sicherheitsanforderungen für:
- Fördermaschinen;
- Spritzmaschinen;
- Verteilmaschinen;
- Förderleitungssysteme
für Beton und Mörtel in Übereinstimmung mit den Definitionen in 3.3 bis 3.6.
Die Maschinen können stationär oder fahrbar sein.
Diese europäische Norm gilt nicht für:
- Maschinen, die während des Förderns, Spritzens und Verteilens verfahren werden;
- Kabinen für alle unter dieser Norm erfassten Maschinen;
- Zusatzfunktionen, die über das Fördern, Spritzen und Verteilen von Beton und Mörtel hinausgehen, wie z. B. separate Funktionen als Mischer oder als Kran;
- Anforderungen für den Betrieb in Tunnels;
- Stützkonstruktionen (d. h. Turmsysteme), die nicht zur ausschließlichen Verwendung mit Beton-verteilermasten bestimmt sind.
Diese europäische Norm stellt keine zusätzlichen Anforderungen für den Betrieb unter speziellen Bedingungen auf (z. B. potenziell explosionsgefährdete Atmosphären, Versorgung aus elektrischen Netzen, in denen Spannung, Frequenz und Toleranz von denen des öffentlichen Netzes abweichen, Erdbeben, Blitzschlag, Verwendung auf öffentlichen Straßen).
1.2 Diese europäische Norm behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefährdungs¬ereignisse, die auf Förder-, Spritz- und Verteilmaschinen zutreffen, wenn sie bestimmungsgemäß und unter den Bedingungen des Missbrauchs, die vernünftigerweise vom Hersteller vorhersehbar sind, verwendet werden (siehe Abschnitt 4). Diese europäische Norm spezifiziert die entsprechenden technischen Maßnahmen zur Beseitigung oder Verminderung der Risiken, die von den signifikanten Gefährdungen beim Transport, Zusammenbau, bei der Zerlegung, Stilllegung, Verschrottung sowie beim Betrieb und bei der Wartung ausgehen.
1.3 Diese europäische Norm gilt nicht für Maschinen, die vor dem Datum der Veröffentlichung dieses Dokuments durch CEN hergestellt wurden.
Machines pour le transport, la projection et la distribution de béton et mortier - Prescriptions de sécurité
1.1 La présente norme spécifie les prescriptions de sécurité pour :
les machines pour le transport par tuyauterie ;
les machines pour la projection ;
les machines pour la distribution du béton et du mortier ou leurs composants.
Les machines peuvent être statiques ou mobiles.
La présente norme couvre les machines décrites dans les paragraphes 3.3 à 3.7.
La présente norme ne couvre pas :
les machines qui sont mobiles pendant le transport pneumatique, la projection et la distribution ;
les cabines de toutes machines couvertes par la présente norme ;
l'utilisation multiple, par ex. la fonction de levage ou d'équipement de lutte contre l'incendie.
La présente norme ne concerne pas les châssis de camion ni le(s) moteur(s) des machines qui ne sont pas mues par le moteur principal pendant le pompage, le transport pneumatique, la projection et la distribution. Une autre possibilité est la combinaison avec une toupie à béton (voir 3.3).
La présente norme ne donne pas de prescriptions supplémentaires pour des opérations sujettes à des règles spéciales (par exemple, atmosphère explosible, alimentation par réseaux électriques lorsque la tension, la fréquence et la tolérance diffèrent de celles du réseau public, si cela s'applique du fait, par exemple, des composants électroniques, des séismes, de la foudre, de l'utilisation sur les voies publiques, des phénomènes dangereux pouvant survenir pendant la construction, le transport, la mise en service, la mise hors service, les commandes à distance sans fil autres que les radiocommandes, sur les compresseurs et récipients à pression).
1.2 La présente norme traite de tous les phénomènes, situations ou événements dangereux significatifs relatifs aux machines pour le transport pneumatique, la projection et la distribution lorsqu'elles sont utilisées dans les conditions prévues et dans les conditions de mauvaise utilisation raisonnablement prévisibles par le constructeur (voir article 4). La présente Norme spécifi
Stroji za transport, brizganje in polaganje betona in malte - Varnostne zahteve
Ta evropski standard določa varnostne zahteve za – stroje za transport, – stroje za brizganje, – stroje za polaganje in – sisteme tekočega traku za beton in malto, kot je opredeljeno v definicijah od 3.3. do 3.6. Stroji so lahko nepremični ali premični. Ta evropski standard ne pokriva: – strojev, ki so premični med transportom, brizganjem in polaganjem; – kabin katerega koli stroja, obravnavanega v tem standardu; – dodatnih funkcij, ki presegajo področje transporta, brizganja ter polaganja betona in malte, npr. ločene mešalne funkcije ali funkcije dvigala; – zahtev za obratovanje v predorih; – podpornih struktur (tj. stolpnih sistemov), ki niso namenjeni posebej uporabi z betonskimi distribucijskimi drogovi. Ta evropski standard ne vzpostavlja dodatnih zahtev za postopke, za katere veljajo posebna pravila (npr. potencialno eksplozivna okolja, napajanje prek električnih omrežij, kjer se napetost, frekvenca in toleranca razlikujejo od tistih za javno omrežje, potrese, razsvetljavo, uporabo javnih cest). Ta evropski standard obravnava vsa pomembna tveganja, nevarne situacije in dogodke, ki se nanašajo na stroje za transport, brizganje in polaganje, ko se uporabljajo v skladu z njihovim namenom in pod pogoji pričakovane nepravilne uporabe, ki jih določa proizvajalec (gl. točko 4). Ta evropski standard določa ustrezne tehnične ukrepe za odpravo ali zmanjšanje tveganj, ki izvirajo iz pomembnih nevarnosti med transportom, sestavljanjem, razstavljanjem, onemogočanjem, razrezovanjem, obratovanjem in vzdrževanjem. Ta evropski standard ne velja za stroje, ki so bili proizvedeni pred datumom, ko je Evropski odbor za standardizacijo objavil ta dokument.
General Information
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Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Stroji za transport, brizganje in polaganje betona in malte - Varnostne zahteveFörder-, Spritz- und Verteilmaschinen für Beton und Mörtel - SicherheitsanforderungenMachines pour le transport, la projection et la distribution de béton et mortier - Prescriptions de sécuritéConveying, spraying and placing machines for concrete and mortar - Safety requirements91.220Gradbena opremaConstruction equipmentICS:Ta slovenski standard je istoveten z:EN 12001:2012SIST EN 12001:2012en,fr,de01-november-2012SIST EN 12001:2012SLOVENSKI
STANDARDSIST EN 12001:2004+A1:20101DGRPHãþD
SIST EN 12001:2012
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 12001
August 2012 ICS 91.220 Supersedes EN 12001:2003+A1:2009English Version
Conveying, spraying and placing machines for concrete and mortar - Safety requirements
Machines pour le transport, la projection et la distribution de béton et mortier - Prescriptions de sécurité
Förder-, Spritz- und Verteilmaschinen für Beton und Mörtel - Sicherheitsanforderungen This European Standard was approved by CEN on 6 July 2012.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2012 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12001:2012: ESIST EN 12001:2012
EN 12001:2012 (E) 2 Contents Page Foreword . 4Introduction . 51Scope . 62Normative references . 63Terms and definitions . 74List of significant hazards . 95Safety requirements and/or protective measures . 115.1General . 115.2Requirements common to all machines . 115.2.1Hazards resulting from the failure of hydraulic or pneumatic systems. 115.2.2Risk of slipping . 115.2.3Electrical hazards . 115.2.4Stop system . 115.2.5Thermal protection and exhaust fumes . 125.2.6Ergonomics . 125.2.7Multiple control stations . 125.2.8Fixed guards . 125.2.9Requirements for transport and travel . 125.2.10Control-system requirements (electrical and hydraulic) . 125.2.11Stability . 145.2.12Noise . 145.2.13Electromagnetic compatibility (EMC) . 155.3Requirements for specific machines . 155.3.1Mobile and stationary concrete pumps and shotcreting machines (see Annex A) . 155.3.2Mortar-conveying and spraying machines (see Annex A) . 195.3.3Mobile and stationary concrete-placing booms (see Annex A) . 215.3.4Delivery-line systems (see Annex A) . 246Verification of safety requirements and/or protective measures . 247Information for Use . 267.1General . 267.2Accompanying documents . 277.2.1Instruction Handbook . 277.2.2Log Book . 307.3Marking . 307.3.1General . 307.3.2Concrete pumps, shotcreting machines, mortar-conveying and spraying machines . 317.3.3Mobile and stationary concrete-placing booms . 317.3.4Delivery-line system . 317.3.5Pipes, hoses and connecting elements . 31Annex A (informative)
Diagrams of different machines . 33Annex B (normative)
Log Book for concrete pump and concrete-placing boom . 40B.1General . 40B.2Preliminary remarks and assemblies . 41B.3Master record sheet . 41B.4Master record sheet for verification of stationary machines . 42B.5Master record sheet for verification of the other machines . 42B.6Supplements to the master record sheet . 42B.7Inspection records . 42SIST EN 12001:2012
EN 12001:2012 (E) 3 B.7.1General. 42B.7.2Classification of mobile support structure . 47B.7.3Example of support structure . 48B.7.4Inspection report for concrete-placing boom . 49B.7.5Inspection report for concrete pump . 54Annex C (normative)
Noise test code for machines and equipment for conveying, spraying and placing concrete and mortar . 57C.1Scope . 57C.2Determination of the A-weighted sound power level . 57C.2.1General. 57C.2.2Measurement surface and microphone positions . 57C.3Determination of the A-weighted emission sound pressure level at workstations . 58C.3.1General. 58C.3.2Workstations . 58C.4Operating conditions . 58C.4.1Operating conditions during test . 58C.4.2Test under load . 59C.4.3Period of observation . 59C.5Information to be recorded during the test . 59C.6Information to be reported . 59C.7Declaration and verification of noise emission values . 59Annex D (normative)
Remote control – Function allocation . 61Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 62Bibliography . 63 SIST EN 12001:2012
EN 12001:2012 (E) 4 Foreword This document (EN 12001:2012) has been prepared by Technical Committee CEN/TC 151 “Construction equipment and building material machines – Safety”, the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by February 2013, and conflicting national standards shall be withdrawn at the latest by February 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document supersedes EN 12001:2003+A1:2009. The following standard has been substantially restructured and revised compared to its preceding version EN 12001:2003+A1:2009 including a thorough revision of the incorporation of the requirements of EN ISO 13849-1:2008. Attention is drawn to the fact that the following list of technical changes is non-exhaustive and shall not replace a thorough reading of the complete text. The scope and the definitions have been refined. Clause 5 - Safety Requirements and/or protective measures - has been totally revised and restructured by up-dating and amending all requirements where necessary. The texts on verification in Clause 6 have been edited and put into a table for better reading. The requirements for the Information for Use (Clause 7) have been rearranged and completed where appropriate. Annex B has been edited and completed where necessary. Annex C (Noise test code) underwent a complete revision to incorporate requirements of additional normative references. The function allocation for the remote control has been moved from informative Annex A to a new normative Annex D. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following coun-tries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 12001:2012
EN 12001:2012 (E) 5 Introduction This document is a type-C standard as stated in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and hazardous events are covered are indicated in the scope of this document. When provisions of this type-C standard are different from those that are stated in type-A or -B standards, the provisions of this type-C standard take precedence over the provisions of the other standards, for machines that have been designed and built according to the provisions of this type-C standard. NOTE Some machines covered by this standard present risks that are very similar to mobile cranes. SIST EN 12001:2012
EN 12001:2012 (E) 6 1 Scope 1.1 This European Standard specifies the safety requirements for conveying machines, spraying machines, placing machines, and delivery line systems for concrete and mortar as defined in the definitions in 3.3 to 3.6. The machinery can be stationary or mobile. This European Standard does not cover: machines that are mobile during conveying, spraying and placing; cabins for any machines covered by this standard; additional functions beyond conveying, spraying and placing concrete and mortar, e.g. separate mixing function or crane function; requirements for operation in tunnels; support structures (i.e. tower systems) not exclusively designed for the use with concrete distribution booms. This European Standard does not establish the additional requirements for operations subject to special rules (e.g. potentially explosive atmospheres, supply by electrical networks where voltage, frequency and tolerance differ from those of the public supply, earthquake, lightning, using on public roads). 1.2 This European Standard deals with all significant hazards, hazardous situations and events relevant to conveying, spraying and placing machines when they are used as intended and under the conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards during transportation, assembly, dismantling, dis-abling, scrapping, operation and maintenance. 1.3 This European Standard is not applicable to machines which are manufactured before the date of publication of this document by CEN. 2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1:2006+A1:2009, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles EN 894-1:1997+A1:2008, Safety of machinery — Ergonomic requirements for the design of displays and control actuators — Part 1: General principles for human interactions with displays and control actuators SIST EN 12001:2012
EN 12001:2012 (E) 7 EN 894-2:1997+A1:2008, Safety of machinery — Ergonomic requirements for the design of displays and control actuators — Part 2: Displays EN 894-3:2000+A1:2008, Safety of machinery — Ergonomic requirements for the design of displays and control actuators — Part 3: Control actuators EN 953:1997+A1:2009, Safety of machinery — Guards — General requirements for the design and construction of fixed and movable guards EN 13309:2010, Construction machinery — Electromagnetic compatibility of machines with internal power supply EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified) EN ISO 2867:2011, Earth-moving machinery — Access systems (ISO 2867:2011) EN ISO 3744:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Engineering methods for an essentially free field over a reflecting plane (ISO 3744:2010) EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their components (ISO 4413:2010) EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 11201:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections (ISO 11201:2010) EN ISO 11204:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010) EN ISO 11688-1:2009, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13732-1:2008, Ergonomics of the thermal environment — Methods for the assessment of human responses to contact with surfaces — Part 1: Hot surfaces (ISO 13732-1:2006) EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of control systems — Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 13855:2010, Safety of machinery — Positioning of safeguards with respect to the approach speeds of parts of the human body (ISO 13855:2010) EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by upper and lower limbs (ISO 13857:2008) 3 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the following apply. SIST EN 12001:2012
EN 12001:2012 (E) 8 3.1 concrete and mortar homogeneous mix comprised of cement, graded aggregate and water plus additives 3.2 additive material added to concrete or mortar to change the properties of the mix 3.3 conveying, spraying and placing machine for concrete 3.3.1 concrete pump machine with a hopper to accept concrete for pumping (see example Figure A.1) Note 1 to entry: A concrete pump is either a piston pump or a peristaltic pump. The concrete hopper can be fitted with an agitator. The concrete pump can be mounted on a truck, trailer or special-purpose vehicle and should only be operated in stationary position. The pumping is achieved via the mechanical transport of the material through delivery lines. The concrete pump can be used in combination with a concrete-placing boom or as a component of a shotcreting machine (see example: Figure A.1). 3.3.2 shotcreting machine machine with a hopper to accept concrete for spraying Note 1 to entry: The hopper can be fitted with an agitator. The spraying is achieved via the mechanical or pneumatic transport through delivery lines. Pneumatic concrete spraying machines can be used with or without air chambers. The shotcreting machine can be self-propelled or mounted on a trailer and should only be operated in stationary position (see example: Figure A.1). 3.4 mortar-conveying and spraying machine machine for the conveying and/or spraying of mortar Note 1 to entry: The conveying is realised by mechanical (see example: Figures A.2 a), A.3 and A.4) or pneumatical (see example: Figure A.2 b)) transport through delivery lines. Regarding pneumatic delivery, the hopper is actually a pressurised air chamber (see example: Figure A.2 b)). For mechanical drive, the pumping is realised by a screw pump. A mixer can be integrated (see example: Figure A.2 a)). The conveying and spraying machine can be mounted on a trailer, but should only be operated in stationary position (see example: Figures A.2, A.3 and A.4). 3.5 concrete-placing boom power-driven, slewable device consisting of one or more extending or fold-out parts for guiding the delivery line Note 1 to entry: This concrete-placing boom may be mounted on a truck, trailer or special-purpose vehicle (e.g. for terrain, tunnel or rail application). The concrete-placing boom can be self-propelled or towed, but should only be operated in stationary position (see Figures A.1 b) and A.5). 3.6 delivery-line system entirety of pipes, hoses, couplings, valves and end hoses through which the concrete, mortar or their constituents are to be transported, including drive and control panel 3.7 control station/panel 3.7.1 control station for normal operation place where the control device governing the machines for normal operation is located SIST EN 12001:2012
EN 12001:2012 (E) 9 Note 1 to entry: A distinction is made between: control station on/at the machine;
remote-control panel. A machine can be fitted with more than one control device. 3.7.2 emergency-control station control station not foreseen for normal operation, but to bring the machine into a safe status in case of a control failure
Note 1 to entry: See 3.9, emergency operation. 3.8 normal operation operation of the machine with all systems functioning Note 1 to entry: Exceptions: repair and maintenance, emergency operation. 3.9 emergency operation operation of the machine under circumvention of the emergency-stop system
Note 1 to entry: Emergency operation can be: operation of a machine with system malfunction driven by a hydraulic power pack and operated via manual valve control because of engine failure. 3.10 maximum delivery pressure maximum pressure in the delivery line system including the case of blockage in the delivery line system 4 List of significant hazards This clause contains all the significant hazards, hazardous situations and events, as far as they are dealt with in this standard, identified by risk assessment as significant for this type of machinery and which require action to eliminate or reduce the risk. SIST EN 12001:2012
EN 12001:2012 (E) 10 Table 1 — List of significant hazards
Hazards Locations/circumstances/consequencessee Subclause/Annex: 4.1 Mechanical hazards
4.1.1 Crushing Accessibility to zones between fixed and moving parts 5.3.1.1, 5.3.1.2, 5.3.1.3, 5.3.1.4, 5.3.1.5, 5.3.1.7, 5.3.2.1, 5.3.2.2, 5.3.2.3, 5.3.2.6, 5.3.3.2, 5.3.3.3 4.1.2 Shearing Access to areas between fixed and moving parts outside and inside conveying and spraying machines Access to fixed and moving parts inside the hopper, either from the inlet or from another point 5.3.1.2, 5.3.1.3 4.1.3 Entanglement Access to unprotected shafts
5.3.1.5, 5.3.2.3 4.1.4 Entrapment Access to moving parts inside the hopper Access to the moving parts of the mixer Access to feed points of V-belt or chain-sprocket drives 5.3.1.5, 5.3.2.3 4.1.5 Impact Access to moving parts of outriggers and concrete-placing boom 5.3.3.4, Figure A.5 4.1.6 High-pressure fluid ejection Access to the hydraulic system Access to the delivery-line system 5.3.4 4.1.7 Ejection of parts or material Access to outlet and wear of piping 5.3.1.1, 5.3.1.6, 5.3.2.4, 5.3.4 4.1.8 Strength Loss of strength 5.3.1.6, 5.3.3.1 4.1.9 Stability Loss of stability 5.3.1.6, 5.3.2.4, 5.3.3.1, 5.2.10.6.3, 5.2.10.7, 5.2.11 4.1.10 Slipping, tripping, falling Access to areas where slipping, tripping or falling is possible 5.2.2, 5.3.1.6, 5.3.2.5, 5.3.3.1 4.2 Electrical hazards Electrocution, electric shocks or burns 5.2.3, 5.2.7, 5.2.10 4.3 Thermal hazards Access to hot machine parts 5.2.5 4.4 Noise hazards Hearing loss and other physiological damage, impaired oral communication and perception of warning signals 5.2.12, 7.2.1.1 m), Annex C4.5 Hazards from materials and consumables used Contact with or inhalation of harmful fluids, gases, dust or aerosols 5.2.1, 5.2.5, 5.3.4, 7 4.6 Ergonomics Injury due to poor design of control stations/ panels Inadequate lighting Unsuitable operator’s position for fuelling Inadequate access means
5.2.6 7.2.1.1 k) 5.2.6 5.2.2, 5.3.1.6, 5.3.2.5, 5.3.3.1 4.7 Hazards resulting from system failures Failure of power supply Failure of control systems 5.2.1, 5.2.4, 5.2.7, 5.2.10, 5.3.2.4, 5.3.3.2 4.8 Electromagnetic compatibility (EMC) Unforeseeable functions of the machine and/or disturbance of external devices 5.2.13 SIST EN 12001:2012
EN 12001:2012 (E) 11 5 Safety requirements and/or protective measures 5.1 General Machinery shall comply with the safety requirements and/or protective measures of this clause. In addition, the machine shall be designed according to the principles of EN 12100:2010 for hazards that are relevant, but not significant, and which are not dealt with by this document (e.g. sharp edges). NOTE DIN 15018-1:1984, DIN 15019-2:1979, DIN 24117:2007 and DIN 24118:2007 are suitable for the conceptual verification by calculation. The general section (see 5.2) deals with hazards common to all conveying, spraying and placing machines. The specific section (see 5.3) covers the hazards related to the individual type of machines. 5.2 Requirements common to all machines 5.2.1 Hazards resulting from the failure of hydraulic or pneumatic systems The hydraulic system shall be designed in accordance with EN ISO 4413:2010. The following shall be especially taken into account: line breaks during operation (e.g. line-break protective devices); maintenance and servicing work to be carried out (provision of check/vent valves, mechanical locking devices, etc.). 5.2.2 Risk of slipping Workstations, access walkways and gangways shall be of an anti-slip type, e.g. checker plates or gratings, according to EN ISO 2867:2011. 5.2.3 Electrical hazards Electrical installations shall comply with EN 60204-1:2006. 5.2.4 Stop system 5.2.4.1 Emergency-stop device The emergency-stop device
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