SIST EN 1807-2:2013
(Main)Safety of woodworking machines - Band sawing machines - Part 2: Log sawing machines
Safety of woodworking machines - Band sawing machines - Part 2: Log sawing machines
This European Standard deals with all significant hazards, hazardous situations and events as listed in Clause 4 which are relevant to stationary and displaceable log band sawing machines with either manual or automatic loading and/or unloading, hereinafter referred to as "machines", designed to cut solid wood, when they are used as intended and under the conditions foreseen by the manufacturer, including reasonably foreseeable misuse.
This European Standard does not apply to:
a) table band saws and band re-saws;
NOTE 1 Table band saws and band re-saws are covered by FprEN 1807-1:2012.
b) specific hazards related to automatic loading and/or unloading;
c) any hazards relating to the combination of a single machine being used with any other machine (as part of a line – e.g. loading and/or unloading automated systems);
d) any hazards arising from any other machining processes (e.g. milling and sawing) related to associated machines or cutting groups, e.g. canters and circular saws.
This European Standard does not deal with the specific hazards related to thermal engine and P.T.O. equipment fitted to the machine.
This European Standard is not applicable to machines manufactured before the date of its publication as EN.
NOTE 2 Machines with manual loading and/or unloading covered by this document are listed under 4 of Annex IV of the Machinery Directive.
Sicherheit von Holzbearbeitungsmaschinen - Bandsägemaschinen - Teil 2: Blockbandsägemaschinen
Diese Europäische Norm behandelt alle im Abschnitt 4 aufgeführten signifikanten Gefährdungen, Gefährdungssituationen und Ereignisse, die auf stationäre und verschiebbare Blockbandsägemaschinen mit Beschickung entweder von Hand oder automatisch und/oder Entnahme im Folgenden als Maschinen bezeichnet, die konstruiert sind zum Schneiden von Massivholz, wenn sie bestimmungsgemäß und entsprechend den durch den Hersteller vorhersehbaren Bedingungen einschließlich vernünftigerweise vorhersehbarer Fehlanwendung verwendet werden.
Diese Europäische Norm gilt nicht für:
a) Tischbandsägemaschinen und Trennbandsägemaschinen;
ANMERKUNG 1 Tischbandsägemaschinen und Trennbandsägemaschinen sind in FprEN 1807-1:2012 erfasst.
b) spezifische Gefährdungen im Zusammenhang mit automatischer Beschickung und/oder Entnahme;
c) jegliche Gefährdungen im Zusammenhang mit der Kombination einer einzelnen Maschine, die mit irgend¬einer anderen Maschine verwendet wird (als Teil einer Linie z. B. Beschickung und/oder Entnahme mit automatischen Systemen);
d) jegliche Gefährdungen im Zusammenhang mit jeglichen anderen Bearbeitungsarten (z. B. Fräsen und Sägen), die damit verbundenen Maschinen oder Bearbeitungsgruppen, z. B. Zerspanern und Kreissäge-maschinen, zuzuordnen sind.
Diese Europäische Norm behandelt nicht die spezifischen Gefährdungen im Zusammenhang mit einer Wärmekraftmaschine und einem Zapfwellenantrieb (PTO), mit denen die Maschine ausgerüstet ist.
Diese Europäische Norm gilt nicht für Maschinen, die vor seiner Veröffentlichung als EN hergestellt wurden.
ANMERKUNG 2 Maschinen mit Handbeschickung und/oder Handentnahme, die in diesem Dokument erfasst sind, sind unter A.4 des Anhangs IV der Maschinenrichtlinie genannt.
Sécurité des machines pour le travail du bois - Machines à scier à ruban - Partie 2 : Scies à grumes
Le présent document traite des phénomènes dangereux, situations et événements dangereux significatifs, tels qu'énumérés à l'Article 4, qui sont pertinents pour les machines à scier à ruban à grumes, fixes et transportables, munies d'un système de chargement et/ou de déchargement manuel ou automatique ci-après désignées "machines" conçues pour la coupe de bois massif, durant l'utilisation normale et dans les conditions prévues par le fabricant, incluant une mauvaise utilisation raisonnablement prévisible.
La présente Norme européenne n'est pas applicable aux :
a) scies à ruban à table et aux scies à ruban à refendre ;
NOTE 1 Les scies à ruban à table et les scies à ruban à refendre sont couvertes par le FprEN 1807-1:2012.
b) phénomènes dangereux spécifiques relatifs au chargement et/ou déchargement automatique ;
c) tous phénomènes dangereux relatifs à la combinaison d'une machine simple utilisée avec toute autre machine (faisant partie d'une ligne de production par exemple, systèmes automatisés de chargement et/ou déchargement) ;
d) tous phénomènes dangereux engendrés par d'autres procédés d'usinage (par exemple, fraisage et sciage) relatifs à des machines ou groupes de coupe associés, par exemple équarrisseuse et scies circulaires.
La présente Norme Européenne ne traite pas des phénomènes dangereux spécifiques relatifs à un moteur thermique et à un équipement de PTO montés sur la machine.
La présente Norme européenne n’est pas applicable aux machines qui ont été fabriquées avant sa date de publication comme EN.
NOTE 2 Les machines avec chargement manuel et/ou déchargement couvertes par le présent document sont énumérées dans la Directive "Machines", Annexe IV, 4.
Varnost lesnoobdelovalnih strojev - Tračne žage - 2. del: Žage za razrez hlodovine
V tem evropskem standardu so obravnavane vse večje nevarnosti, nevarne razmere in dogodki iz točke 4 v zvezi z ročnimi ali avtomatskimi stacionarnimi in premostljivimi tračnimi žagami (v nadaljevanju: »stroji«), ki so namenjene rezanju polnega lesa, ivernih plošč, vlaknenih plošč in vezanih plošč, ko se uporabljajo v skladu z namenom in pod pogoji, ki jih je predvidel proizvajalec, vključno z razumno predvideno nepravilno uporabo. Ta evropski standard se ne uporablja za:
a) namizne tračne žage in žage za rezanje desk;
OPOMBA 1: Namizne tračne žage in žage za rezanje desk so obravnavane v standardu FprEN 1807-1:2012.
b) specifične nevarnosti v zvezi z avtomatskim nalaganjem in/ali odstranjevanjem;
c) nevarnosti v zvezi s kombinacijo posameznega stroja v uporabi s katerim drugim strojem (kot del linije – npr. avtomatizirani sistemi za nalaganje in/ali odstranjevanje);
d) nevarnosti, ki izvirajo iz postopkov drugih strojev (npr. rezkanje in žaganje), v zvezi s povezanimi stroji ali rezilnimi skupinami, npr. tračnimi in krožnimi žagami. V tem evropskem standardu niso obravnavane specifične nevarnosti v zvezi s toplotnim motorjem in opremo priključne gredi stroja. Ta evropski standard ne velja za stroje, ki so bili izdelani, preden je bil objavljen kot standard EN.
OPOMBA 2: Ročni stroji, ki so obravnavani v tem dokumentu, so navedeni v točki 4 Priloge IV k direktivi o strojih.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Holzbearbeitungsmaschinen - Bandsägemaschinen - Teil 2: BlockbandsägemaschinenSécurité des machines pour le travail du bois - Machines à scier à ruban - Partie 2 : Scies à grumesSafety of woodworking machines - Band sawing machines - Part 2: Log sawing machines79.120.10Lesnoobdelovalni strojiWoodworking machines25.080.60Strojne žageSawing machinesICS:Ta slovenski standard je istoveten z:EN 1807-2:2013SIST EN 1807-2:2013en,fr,de01-junij-2013SIST EN 1807-2:2013SLOVENSKI
STANDARDSIST EN 1807:2000+A1:2009oSIST prEN 1807-2:20091DGRPHãþD
SIST EN 1807-2:2013
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 1807-2
March 2013 ICS 79.120.10 Supersedes EN 1807:1999+A1:2009English Version
Safety of woodworking machines - Band sawing machines - Part 2: Log sawing machines
Sécurité des machines pour le travail du bois - Machines à scier à ruban - Partie 2: Scies à grumes
Sicherheit von Holzbearbeitungsmaschinen - Bandsägemaschinen - Teil 2: Blockbandsägemaschinen This European Standard was approved by CEN on 13 January 2013.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN-CENELEC Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2013 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1807-2:2013: ESIST EN 1807-2:2013
EN 1807-2:2013 (E) 2 Contents Page Foreword .4 Introduction .5 1 Scope .6 2 Normative references .6 3 Terms, definitions and terminology .8 3.1 Terms and definitions .8 3.2 Terminology . 11 4 List of significant hazards . 15 5 Safety requirements and/or measures . 19 5.1 General . 19 5.2 Controls . 19 5.2.1 Safety and reliability of control systems . 19 5.2.2 Position of controls . 20 5.2.3 Starting . 21 5.2.4 Normal stopping . 22 5.2.5 Emergency stop . 22 5.2.6 Tracking mode . 23 5.2.7 Mode selection . 23 5.2.8 Speed control . 24 5.2.9 Control duplication . 24 5.2.10 Failure of the power supply . 25 5.3 Protection against mechanical hazards . 25 5.3.1 Stability . 25 5.3.2 Risk of break-up during operation . 25 5.3.3 Saw blade holder and saw blade design . 27 5.3.4 Braking . 32 5.3.5 Devices to minimise the possibility or the effect of ejection . 33 5.3.6 Workpiece supports and guides . 33 5.3.7 Prevention of access to moving parts . 34 5.3.8 Dogging . 37 5.4 Protection against non-mechanical hazards . 37 5.4.1 Fire . 37 5.4.2 Noise . 37 5.4.3 Emission of chips and dust . 38 5.4.4 Electricity . 39 5.4.5 Ergonomics and handling . 40 5.4.6 Pneumatics . 40 5.4.7 Hydraulics . 40 5.4.8 Vibration . 41 5.4.9 Electromagnetic compatibility . 41 5.4.10 Laser . 41 5.4.11 Static electricity . 41 5.4.12 Errors of fitting . 41 5.4.13 Supply disconnection (Isolation) . 41 5.4.14 Maintenance . 42 6 Information for use . 42 6.1 General . 42 6.2 Marking . 42 SIST EN 1807-2:2013
EN 1807-2:2013 (E) 3 6.3 Instruction handbook . 43 Annex A (normative)
Test for adjustable guard over cutting area of saw blade . 47 Annex B (normative)
Operating conditions for noise emission measurement . 49 B.1 General . 49 B.2 General data sheet . 49 Annex C (normative)
Impact test method for guards . 52 C.1 General . 52 C.2 Test method . 52 C.2.1 Preliminary remarks . 52 C.2.2 Testing equipment . 52 C.2.3 Projectile for guards . 52 C.2.4 Sampling. 52 C.2.5 Test procedure . 52 C.3 Results . 53 C.4 Assessment . 53 C.5 Test report . 53 C.6 Test equipment for impact test . 53 Annex D (normative)
Braking tests . 55 D.1 Conditions for all tests . 55 D.2 Tests . 55 D.2.1 Unbraked run-down time . 55 D.2.2 Run-up time . 55 D.2.3 Braked run-down time . 55 Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 57 Bibliography . 60
SIST EN 1807-2:2013
EN 1807-2:2013 (E) 4 Foreword This document (EN 1807-2:2013) has been prepared by Technical Committee CEN/TC 142 “Woodworking machines - Safety”, the secretariat of which is held by UNI. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by September 2013, and conflicting national standards shall be withdrawn at the latest by September 2013. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document, together with EN 1807-1:2013, supersedes EN 1807:1999+A1:2009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of the Machinery Directive 2006/42/EC. For relationship with EU Directive 2006/42/EC, see informative Annex ZA, which is an integral part of this document.
The following significant technical changes have been made in this new edition: • for controls, the requirement of Performance Level according to EN ISO 13849-1 instead of categories according to EN 954-1; • a more complete clause with set of requirements for "Emission of chips and dust"; • requirement for guard-locking on interlocked movable guards to prevent access to moving parts, of type N of EN 1088 when the band saw blade run-down time is maximum 10 s and of type M when the run-down time exceeds 10 s. EN 1807, Safety of woodworking machines Band sawing machines consists of the following parts: Part 1 Table band saws and band re-saws; Part 2 Log sawing machines. Organisations contributing to the preparation of this European Standard include European Committee of Woodworking Machinery Manufacturers Association "EUMABOIS". The European Standards produced by CEN/TC 142 are particular to woodworking machines and complement the relevant A and B Standards on the subject of general safety (see Introduction of EN ISO 12100:2010 for a description of A, B and C standards). According to the CEN/CENELEC Internal Regulations, the national standards organisations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom. SIST EN 1807-2:2013
EN 1807-2:2013 (E) 5 Introduction This document has been prepared to be a harmonised standard to provide one means of conforming to the essential safety requirements of the Machinery Directive and associated EFTA regulations. This document is a "type C" standard as defined in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of other standards, for machines that have been designed and built according to the provisions of this type C standard. The requirements of this document are directed to manufacturers and their authorised representatives of log band saws, with and without travelling table, reciprocating carriage, moving head rig or conveyor feed. They are also useful for designers. This document also includes provisions and examples of information to be provided by the manufacturer to the user. SIST EN 1807-2:2013
EN 1807-2:2013 (E) 6 1 Scope This European Standard deals with all significant hazards, hazardous situations and events as listed in Clause 4 which are relevant to stationary and displaceable log band sawing machines with either manual or automatic loading and/or unloading, hereinafter referred to as “machines”, designed to cut solid wood, when they are used as intended and under the conditions foreseen by the manufacturer, including reasonably foreseeable misuse. This European Standard does not apply to: a) table band saws and band re-saws; NOTE 1 Table band saws and band re-saws are covered by EN 1807-1. b) specific hazards related to automatic loading and/or unloading; c) any hazards relating to the combination of a single machine being used with any other machine (as part of a line – e.g. loading and/or unloading automated systems); d) any hazards arising from any other machining processes (e.g. milling and sawing) related to associated machines or cutting groups, e.g. canters and circular saws. This European Standard does not deal with the specific hazards related to thermal engine and P.T.O. equipment fitted to the machine. This European Standard is not applicable to machines manufactured before the date of its publication as EN. NOTE 2 Machines with manual loading and/or unloading covered by this document are listed under 4 of Annex IV of the Machinery Directive.
2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1:2006+A1:2009, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles EN 894-1:1997+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 2: Displays EN 894-3:2000+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 3: Control actuators EN 1005-1:2001+A1:2008, Safety of machinery — Human physical performance — Part 1: Terms and definitions EN 1005-2:2003+A1:2008, Safety of machinery — Human physical performance — Part 2: Manual handling of machinery and component parts of machinery EN 1005-3:2002+A1:2008, Safety of machinery — Human physical performance — Part 3: Recommended force limits for machinery operation SIST EN 1807-2:2013
EN 1807-2:2013 (E) 7 EN 1005-4:2005+A1:2008, Safety of machinery — Human physical performance — Part 4: Evaluation of working postures and movements in relation to machinery EN 1037:1995+A1:2008, Safety of machinery — Prevention of unexpected start-up EN 1088:1995+A2:2008, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection EN 50370-1:2005, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part 1: Emission EN 50370-2:2003, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part 2: Immunity EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified) EN 60439-1:1999, Low voltage switchgear and controlgear assemblies — Part 1: Type-tested and partially type-tested assemblies (IEC 60439-1:1999)1) EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)2) EN 60825-1:2007, Safety of laser products — Part 1: Equipment classification and requirements
(IEC 60825-1:2007) EN 61310-1:2008, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007) EN 61800-5-2:2007, Adjustable speed electrical power drive systems — Part 5-2: Safety requirements — Functional (IEC 61800-5-2:2007) EN ISO 3743-1:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Engineering methods for small movable sources in reverberant fields — Part 1: Comparison method for hard-walled test rooms (ISO 3743-1:2010) EN ISO 3743-2:2009, Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering methods for small, movable sources in reverberant fields — Part 2: Methods for special reverberation test rooms (ISO 3743-2:1994) EN ISO 3744:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Engineering methods for an essentially free field over a reflecting plane (ISO 3744:1994) EN ISO 3745:2012, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Precision methods for anechoic rooms and hemi-anechoic rooms (ISO 3745:2012) EN ISO 3746:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:2010) EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their components (ISO 4413:2010)
1) This document is impacted by the stand-alone amendment EN 60439-1:1999/A1:2004, Low-voltage switchgear and controlgear assemblies Part 1: Type-tested and partially type-tested assemblies (IEC 60439-1:1999/A1:2004). 2) This document is impacted by the stand-alone amendment EN 60529:1991/A1:2000, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989/A1:2000). SIST EN 1807-2:2013
EN 1807-2:2013 (E) 8 EN ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their components (ISO 4414:2010) EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 9614-1:2009, Acoustics — Determination of sound power levels of noise sources using sound intensity — Part 1: Measurement at discrete points (ISO 9614-1:1993) EN ISO 11202:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010) EN ISO 11204:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010) EN ISO 11688-1:2009, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of controls systems — Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by the upper and lower limbs (ISO 13857:2008) ISO 1940-1:1986, Mechanical vibration — Balance quality requirements of rigid rotors — Part 1: Determination of permissible residual unbalance ISO 7960:1995, Airborne noise emitted by machine tools — Operating conditions for woodworking machines HD 22.4 S4:2004, Cables of rated voltages up to and including 450/750 V and having cross-linked insulation — Part 4: Cords and flexible cables 3 Terms, definitions and terminology 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the following apply. 3.1.1 band sawing machine sawing machine with one or more saw blades in the form of continuous bands each mounted on and running between two or more band wheels 3.1.2 saw blade straining force exerted on the saw blade to keep it in position on the band wheels during cutting
Note 1 to entry: See Figure 8. SIST EN 1807-2:2013
EN 1807-2:2013 (E) 9 3.1.3 saw blade tensioning process used to form the cross-section of the saw blade, either by rolling or hammering, in order to ensure that the front and back edges of the saw blade grip the band wheels 3.1.4 saw blade tracking means used to maintain the position of the saw blade on the band wheels
Note 1 to entry: See Figure 9. 3.1.5 dogging means of securing a log for cutting 3.1.6 log band saw band sawing machine designed for the primary conversion of logs 3.1.6.1 travelling table log saw hand fed or power fed log band saw fitted with a travelling table and dogging
Note 1 to entry: See Figure 1. 3.1.6.2 reciprocating carriage log saw power fed log band saw fitted with a reciprocating carriage and dogging
Note 1 to entry: See Figure 2. 3.1.6.3 conveyor log saw log band saw fitted with a conveyor as an integrated feed device
Note 1 to entry: See Figure 3. 3.1.6.4 moving head rig log saw (gantry log saw) log band saw with a moving saw unit
Note 1 to entry: See Figure 4. 3.1.7 manual control situation where each process movement is initiated by the operator 3.1.8 machine actuator power mechanism used to effect motion of the machine 3.1.9 hand feed manual holding and/or guiding of the workpiece, which includes the use of a hand operated carriage on which the workpiece is placed manually or clamped and the use of a demountable power feed unit SIST EN 1807-2:2013
EN 1807-2:2013 (E) 10 3.1.10 integrated feed feed mechanism for the workpiece or band saw blade which is integrated with the machine and where the workpiece or machine element with incorporated band saw blade are held and controlled mechanically during the machining operation 3.1.11 run-up time elapsed time from the actuation of the start control device until the driven band wheel reaches the intended speed 3.1.12 run-down time elapsed time from the actuation of the stop control device until driven band wheel standstill 3.1.13 manual loading of power fed machines where the workpiece is presented by the operator directly to the machine integrated feed, e.g. rotating feed rollers, travelling table or reciprocating carriage; i.e. for which there is no intermediate loading device to receive and transfer the workpiece from the operator to the integrated feed 3.1.14 manual unloading of power fed machines where the workpiece is removed by the operator directly from the machine outfeed; i.e. for which there is no intermediate unloading device to receive and transfer the workpiece from the machine outfeed to the operator 3.1.15 cutting area area where the saw blade can be involved in the cutting process 3.1.16 non-cutting area
area where the saw blade is not involved in the cutting process 3.1.17 displaceable machine machine which is located on the floor, stationary during use and equipped with a device, normally wheels, which allows it to be moved between locations 3.1.18 stationary machine
machine designed to be located on or fixed to the floor or other parts of the structure of the premises and to be stationary during use 3.1.19 PTO-driven machine displaceable machine designed to be mounted to a moveable work machine, e.g. tractor, and which is powered by PTO 3.1.20 information of the supplier statements, sales literature, leaflets or other documents, where the manufacturer (or supplier) declares either the characteristics or the compliance of the material or product to a relevant standard 3.1.21 safety function function of a machine whose failure can result in an immediate increase of the risk(s)
[SOURCE: EN ISO 12100:2010, 3.30] SIST EN 1807-2:2013
EN 1807-2:2013 (E) 11 3.1.22 safety-related part of a control system SRP/CS part of a control system that responds to safety-related input signals and generates safety-related output signals
[SOURCE: EN ISO 13849-1:2008, 3.1.1] 3.1.23 embedded software SRESW firmware system software software that is part of the system supplied by the control manufacturer and which is not accessible for modification by the user of the mac
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2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Sicherheit von Holzbearbeitungsmaschinen - Bandsägemaschinen - Teil 2: BlockbandsägemaschinenSécurité des machines pour le travail du bois - Machines à scier à ruban - Partie 2 : Scies à grumesSafety of woodworking machines - Band sawing machines - Part 2: Log sawing machines79.120.10Lesnoobdelovalni strojiWoodworking machines25.080.60Strojne žageSawing machinesICS:Ta slovenski standard je istoveten z:FprEN 1807-2kSIST FprEN 1807-2:2012en,fr,de01-november-2012kSIST FprEN 1807-2:2012SLOVENSKI
STANDARD
kSIST FprEN 1807-2:2012
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
FINAL DRAFT
FprEN 1807-2
July 2012 ICS 79.120.10 Will supersede EN 1807:1999+A1:2009English Version
Safety of woodworking machines - Band sawing machines - Part 2: Log sawing machines
Sécurité des machines pour le travail du bois - Machines à scier à ruban - Partie 2 : Scies à grumes
Sicherheit von Holzbearbeitungsmaschinen - Bandsägemaschinen - Teil 2: Blockbandsägemaschinen This draft European Standard is submitted to CEN members for unique acceptance procedure. It has been drawn up by the Technical Committee CEN/TC 142.
If this draft becomes a European Standard, CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration.
This draft European Standard was established by CEN in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN-CENELEC Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and United Kingdom.
Recipients of this draft are invited to submit, with their comments, notification of any relevant patent rights of which they are aware and to provide supporting documentation.
Warning : This document is not a European Standard. It is distributed for review and comments. It is subject to change without notice and shall not be referred to as a European Standard.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
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FprEN 1807-2:2012 (E) 2 Contents Page Foreword .4Introduction .51 Scope .62 Normative references .63 Terms, definitions and terminology .83.1 Terms and definitions .83.2 Terminology . 114 List of significant hazards . 155 Safety requirements and/or measures . 195.1 General . 195.2 Controls . 195.2.1 Safety and reliability of control systems . 195.2.2 Position of controls . 205.2.3 Starting . 215.2.4 Normal stopping . 225.2.5 Emergency stop . 225.2.6 Tracking mode . 235.2.7 Mode selection . 235.2.8 Speed control . 245.2.9 Control duplication . 245.2.10 Failure of the power supply . 255.3 Protection against mechanical hazards . 255.3.1 Stability . 255.3.2 Risk of break-up during operation . 255.3.3 Saw blade holder and saw blade design . 275.3.4 Braking . 325.3.5 Devices to minimise the possibility or the effect of ejection . 335.3.6 Workpiece supports and guides . 335.3.7 Prevention of access to moving parts . 345.3.8 Dogging . 375.4 Protection against non-mechanical hazards . 375.4.1 Fire . 375.4.2 Noise . 375.4.3 Emission of chips and dust . 385.4.4 Electricity . 395.4.5 Ergonomics and handling . 405.4.6 Pneumatics . 405.4.7 Hydraulics . 405.4.8 Vibration . 415.4.9 Electromagnetic compatibility . 415.4.10 Laser . 415.4.11 Static electricity . 415.4.12 Errors of fitting . 415.4.13 Supply disconnection (Isolation) . 415.4.14 Maintenance . 426 Information for use . 426.1 General . 426.2 Marking . 42kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 3 6.3 Instruction handbook . 43Annex A (normative)
Test for adjustable guard over cutting area of saw blade . 47Annex B (normative)
Operating conditions for noise emission measurement . 49B.1 Log band saws . 49B.2 General data sheet . 49Annex C (normative)
Impact test method for guards . 52C.1 General . 52C.2 Test method . 52C.2.1 Preliminary remarks . 52C.2.2 Testing equipment . 52C.2.3 Projectile for guards . 52C.2.4 Sampling. 52C.2.5 Test procedure . 52C.3 Results . 53C.4 Assessment . 53C.5 Test report . 53C.6 Test equipment for impact test . 53Annex D (normative)
Braking tests . 55D.1 Conditions for all tests . 55D.2 Tests . 55D.2.1 Unbraked run-down time . 55D.2.2 Run-up time . 55D.2.3 Braked run-down time . 55Annex ZA (informative)
Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC . 57Bibliography . 60 kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 4 Foreword This document (FprEN 1807-2:2012) has been prepared by Technical Committee CEN/TC 142 “Woodworking machinen - Safety”, the secretariat of which is held by UNI. This document is currently submitted to the Unique Acceptance Procedure. This document, together with FprEN 1807-1:2012, will supersede EN 1807:1999+A1:2009. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of the Machinery Directive 2006/42/EC. For relationship with EU Directive 2006/42/EC, see informative Annex ZA, which is an integral part of this document.
The following significant technical changes have been made in this new edition: • for controls, the requirement of Performance Level according to EN ISO 13849-1 instead of categories according to EN 954-1; • a more complete clause with set of requirements for "Emission of chips and dust"; • requirement for guard-locking on interlocked movable guards to prevent access to moving parts, of type N of EN 1088 when the band saw blade run-down time is maximum 10 s and of type M when the run-down time exceeds 10 s. EN 1807, Safety of woodworking machines Band sawing machines consists of the following parts: Part 1 Table band saws and band re-saws; Part 2 Log sawing machines. Organisations contributing to the preparation of this European Standard include European Committee of Woodworking Machinery Manufacturers Association "EUMABOIS". The European Standards produced by CEN/TC 142 are particular to woodworking machines and complement the relevant A and B Standards on the subject of general safety (see Introduction of EN ISO 12100:2010 for a description of A, B and C standards). kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 5 Introduction This document has been prepared to be a harmonised standard to provide one means of conforming to the essential safety requirements of the Machinery Directive and associated EFTA regulations. This document is a "type C" standard as defined in EN ISO 12100:2010. The machinery concerned and the extent to which hazards, hazardous situations and events are covered are indicated in the scope of this document. When provisions of this type C standard are different from those which are stated in type A or B standards, the provisions of this type C standard take precedence over the provisions of other standards, for machines that have been designed and built according to the provisions of this type C standard. The requirements of this document are directed to manufacturers and their authorised representatives of log band saws, with and without travelling table, reciprocating carriage, moving head rig or conveyor feed. They are also useful for designers. This document also includes provisions and examples of information to be provided by the manufacturer to the user.
kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 6 1 Scope This European Standard deals with all significant hazards, hazardous situations and events as listed in Clause 4 which are relevant to stationary and displaceable log band sawing machines with either manual or automatic loading and/or unloading, hereinafter referred to as “machines”, designed to cut solid wood, when they are used as intended and under the conditions foreseen by the manufacturer, including reasonably foreseeable misuse. This European Standard does not apply to: a) table band saws and band re-saws; NOTE 1 Table band saws and band re-saws are covered by FprEN 1807-1:2012. b) specific hazards related to automatic loading and/or unloading; c) any hazards relating to the combination of a single machine being used with any other machine (as part of a line – e.g. loading and/or unloading automated systems); d) any hazards arising from any other machining processes (e.g. milling and sawing) related to associated machines or cutting groups, e.g. canters and circular saws. This European Standard does not deal with the specific hazards related to thermal engine and P.T.O. equipment fitted to the machine. This European Standard is not applicable to machines manufactured before the date of its publication as EN. NOTE 2 Machines with manual loading and/or unloading covered by this document are listed under 4 of Annex IV of the Machinery Directive.
2 Normative references The following documents, in whole or in part, are normatively referenced in this document and are indispensable for its application. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 614-1:2006+A1:2009, Safety of machinery — Ergonomic design principles — Part 1: Terminology and general principles EN 894-1:1997+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 1: General principles for human interactions with displays and control actuators EN 894-2:1997+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 2: Displays EN 894-3:2000+A1:2008, Safety of machinery — Ergonomics requirements for the design of displays and control actuators — Part 3: Control actuators EN 1005-1:2001+A1:2008, Safety of machinery — Human physical performance — Part 1: Terms and definitions EN 1005-2:2003+A1:2008, Safety of machinery — Human physical performance — Part 2: Manual handling of machinery and component parts of machinery EN 1005-3:2002+A1:2008, Safety of machinery — Human physical performance — Part 3: Recommended force limits for machinery operation kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 7 EN 1005-4:2005+A1:2008, Safety of machinery — Human physical performance — Part 4: Evaluation of working postures and movements in relation to machinery EN 1037:1995+A1:2008, Safety of machinery — Prevention of unexpected start-up EN 1088:1995+A2:2008, Safety of machinery — Interlocking devices associated with guards — Principles for design and selection EN 50370-1:2005, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part 1: Emission EN 50370-2:2003, Electromagnetic compatibility (EMC) — Product family standard for machine tools — Part 2: Immunity EN 60204-1:2006, Safety of machinery — Electrical equipment of machines — Part 1: General requirements (IEC 60204-1:2005, modified) EN 60439-1:1999, Low voltage switchgear and controlgear assemblies — Part 1: Type-tested and partially type-tested assemblies (IEC 60439-1:1999)1) EN 60529:1991, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989)2) EN 60825-1:2007, Safety of laser products — Part 1: Equipment classification and requirements
(IEC 60825-1:2007) EN 61310-1:2008, Safety of machinery — Indication, marking and actuation — Part 1: Requirements for visual, acoustic and tactile signals (IEC 61310-1:2007) EN 61800-5-2:2007, Adjustable speed electrical power drive systems — Part 5-2: Safety requirements — Functional (IEC 61800-5-2:2007) EN ISO 3743-1:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Engineering methods for small movable sources in reverberant fields — Part 1: Comparison method for hard-walled test rooms (ISO 3743-1:2010) EN ISO 3743-2:2009, Acoustics — Determination of sound power levels of noise sources using sound pressure — Engineering methods for small, movable sources in reverberant fields — Part 2: Methods for special reverberation test rooms (ISO 3743-2:1994) EN ISO 3744:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Engineering methods for an essentially free field over a reflecting plane (ISO 3744:1994) EN ISO 3745:2009, Acoustics — Determination of sound power levels of noise sources using sound pressure — Precision methods for anechoic and semi-anechoic rooms (ISO 3745:2003) EN ISO 3746:2010, Acoustics — Determination of sound power levels and sound energy levels of noise sources using sound pressure — Survey method using an enveloping measurement surface over a reflecting plane (ISO 3746:2010) EN ISO 4413:2010, Hydraulic fluid power — General rules and safety requirements for systems and their components (ISO 4413:2010)
1) This document is impacted by the stand-alone amendment EN 60439-1:1999/A1:2004, Low-voltage switchgear and controlgear assemblies Part 1: Type-tested and partially type-tested assemblies (IEC 60439-1:1999/A1:2004). 2) This document is impacted by the stand-alone amendment EN 60529:1991/A1:2000, Degrees of protection provided by enclosures (IP Code) (IEC 60529:1989/A1:2000). kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 8 EN ISO 4414:2010, Pneumatic fluid power — General rules and safety requirements for systems and their components (ISO 4414:2010) EN ISO 4871:2009, Acoustics — Declaration and verification of noise emission values of machinery and equipment (ISO 4871:1996) EN ISO 9614-1:2009, Acoustics — Determination of sound power levels of noise sources using sound intensity — Part 1: Measurement at discrete points (ISO 9614-1:1993) EN ISO 11202:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission sound pressure levels at a work station and at other specified positions applying approximate environmental corrections (ISO 11202:2010) EN ISO 11204:2010, Acoustics — Noise emitted by machinery and equipment — Determination of emission sound pressure levels at a work station and at other specified positions applying accurate environmental corrections (ISO 11204:2010) EN ISO 11688-1:2009, Acoustics — Recommended practice for the design of low-noise machinery and equipment — Part 1: Planning (ISO/TR 11688-1:1995) EN ISO 12100:2010, Safety of machinery — General principles for design — Risk assessment and risk reduction (ISO 12100:2010) EN ISO 13849-1:2008, Safety of machinery — Safety-related parts of controls systems — Part 1: General principles for design (ISO 13849-1:2006) EN ISO 13850:2008, Safety of machinery — Emergency stop — Principles for design (ISO 13850:2006) EN ISO 13857:2008, Safety of machinery — Safety distances to prevent hazard zones being reached by the upper and lower limbs (ISO 13857:2008) ISO 1940-1:1986, Mechanical vibration — Balance quality requirements of rigid rotors — Part 1: Determination of permissible residual unbalance ISO 7960:1995, Airborne noise emitted by machine tools — Operating conditions for woodworking machines HD 22.4 S4:2004, Cables of rated voltages up to and including 450/750 V and having cross-linked insulation — Part 4: Cords and flexible cables 3 Terms, definitions and terminology 3.1 Terms and definitions For the purposes of this document, the terms and definitions given in EN ISO 12100:2010 and the following apply. 3.1.1 band sawing machine sawing machine with one or more saw blades in the form of continuous bands each mounted on and running between two or more band wheels 3.1.2 saw blade straining force exerted on the saw blade to keep it in position on the band wheels during cutting
NOTE 1 to entry: See Figure 8. kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 9 3.1.3 saw blade tensioning process used to form the cross-section of the saw blade, either by rolling or hammering, in order to ensure that the front and back edges of the saw blade grip the band wheels 3.1.4 saw blade tracking means used to maintain the position of the saw blade on the band wheels
NOTE 1 to entry: See Figure 9. 3.1.5 dogging means of securing a log for cutting 3.1.6 log band saw band sawing machine designed for the primary conversion of logs 3.1.6.1 travelling table log saw hand fed or power fed log band saw fitted with a travelling table and dogging
NOTE 1 to entry: See Figure 1. 3.1.6.2 reciprocating carriage log saw power fed log band saw fitted with a reciprocating carriage and dogging
NOTE 1 to entry: See Figure 2. 3.1.6.3 conveyor log saw log band saw fitted with a conveyor as an integrated feed device
NOTE 1 to entry: See Figure 3. 3.1.6.4 moving head rig log saw (gantry log saw) log band saw with a moving saw unit
NOTE 1 to entry: See Figure 4. 3.1.7 manual control situation where each process movement is initiated by the operator 3.1.8 machine actuator power mechanism used to effect motion of the machine 3.1.9 hand feed manual holding and/or guiding of the workpiece, which includes the use of a hand operated carriage on which the workpiece is placed manually or clamped and the use of a demountable power feed unit kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 10 3.1.10 integrated feed feed mechanism for the workpiece or band saw blade which is integrated with the machine and where the workpiece or machine element with incorporated band saw blade are held and controlled mechanically during the machining operation 3.1.11 run-up time elapsed time from the actuation of the start control device until the driven band wheel reaches the intended speed 3.1.12 run-down time elapsed time from the actuation of the stop control device until driven band wheel standstill 3.1.13 manual loading of power fed machines where the workpiece is presented by the operator directly to the machine integrated feed, e.g. rotating feed rollers, travelling table or reciprocating carriage; i.e. for which there is no intermediate loading device to receive and transfer the workpiece from the operator to the integrated feed 3.1.14 manual unloading of power fed machines where the workpiece is removed by the operator directly from the machine outfeed; i.e. for which there is no intermediate unloading device to receive and transfer the workpiece from the machine outfeed to the operator 3.1.15 cutting area area where the saw blade can be involved in the cutting process 3.1.16 non-cutting area
area where the saw blade is not involved in the cutting process 3.1.17 displaceable machine machine which is located on the floor, stationary during use and equipped with a device, normally wheels, which allows it to be moved between locations 3.1.18 stationary machine
machine designed to be located on or fixed to the floor or other parts of the structure of the premises and to be stationary during use 3.1.19 PTO-driven machine displaceable machine designed to be mounted to a moveable work machine, e.g. tractor, and which is powered by PTO 3.1.20 information of the supplier statements, sales literature, leaflets or other documents, where the manufacturer (or supplier) declares either the characteristics or the compliance of the material or product to a relevant standard 3.1.21 safety function function of a machine whose failure can result in an immediate increase of the risk(s)
[SOURCE: EN ISO 12100:2010, 3.28] kSIST FprEN 1807-2:2012
FprEN 1807-2:2012 (E) 11 3.1.22 safety-related part of a control system SRP/CS part of a control system that responds to safety-related input signals and generates safety-related output signals
[SOURCE: EN ISO 13849-1:2008, 3.1.1] 3.1.23 embedded software SRESW firmware, system software; software that is part of the system supplied by the control manufacturer and which is not accessible for modification by the user of the machinery
[SOURCE: EN ISO 13849-1:2008, 3.1.37] 3.1.24 application software
SRASW software specific to the application, implemented by the machine manufacturer, and generally containing logic sequences, limits and expressions that control the appropriate inputs, outputs, calculations and decisions necessary to meet the SRP/CS requirements
[SOURCE: EN ISO 13849-1:2008, 3.1.36] 3.1.25 performance level PL discrete level used to specify the ability of safety-related parts of control systems to perform a safety function [SOURCE: EN ISO 13849-1:2008, 3.1.23] 3.1.26 safety programmable logic controller
PLC pr
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