SIST EN 12629-5-1:2004+A1:2010
(Main)Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis
Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis
This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to machines for vertical manufacture of pipes, manholes and similar elements from concrete. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of constructional products from concrete and calcium-silicate. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the machines it covers. This European Standard deals with all significant hazards pertinent to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards. This standard establishes safety requirements and/or methods of protection which applies to these machines. This European standard applies to the pipe making machines manufacturing in the vertical axis which may form an integral part of a pipe making process plant. This document is not applicable to pipe making machines manufacturing in the vertical axis, which are manufactured before the date of publication of this document by CEN.
Maschinen für die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler Lage
1.1 Diese Europäische Norm gilt für Maschinen zur Herstellung von Rohren, Schächten und ähnlichen Beton-elementen in vertikaler Lage.
1.2 Diese Europäische Norm behandelt alle signifikanten Gefährdungen, Gefährdungssituationen und Gefähr-dungsereignisse (siehe Abschnitt 4), die auf diese Maschinen zutreffen, wenn sie bestimmungsgemäß und ent-sprechend den vorhersehbaren Bedingungen des Herstellers verwendet werden. Diese Europäische Norm spezifi-ziert die entsprechenden technischen Maßnahmen zur Beseitigung oder Verminderung der Risiken, die von diesen Gefährdungen ausgehen, außer Gefährdungen durch Lärm.
ANMERKUNG Eine Änderung ist in Vorbereitung, die Lärm behandelt sowie insbesondere Maßnahmen zur Lärmminderung an der Quelle und ein Geräuschmessverfahren einschließlich der Angabe von Geräuschemissionswerten.
Diese Norm behandelt Sicherheitsanforderungen und/oder Schutzmaßnahmen, die für diese Maschinen gelten.
1.3 Diese Europäische Norm gilt für Beton-Rohrmaschinen mit Fertigung in vertikaler Lage, die als integraler Bestandteil einer Rohrherstellungsanlage dienen können.
1.4 Siehe 1.4 von EN 12629-1:2000.
Machines pour la fabrication de produits de construction en béton et silico-calcaire - Sécurité - Partie 5-1: Machines pour la fabrication de tuyaux dans l'axe vertical
!La présente partie de l'EN 12629, utilisée avec l'EN 12629-1:2000+A1:2010, s'applique aux machines
utilisées pour la fabrication verticale de tuyaux, trous d'homme et produits similaires en béton.
L'EN 12629-1:2000+A1:2010 spécifie les prescriptions générales applicables aux machines pour la fabrication
de produits de construction en béton et silico-calcaire.
Le présent document spécifie les prescriptions supplémentaires et/ou les dérogations à l’EN 12629-1:2000+A1:2010
spécifiques aux machines concernées."
1.2 !La présente Norme européenne traite tous les phénomènes dangereux significatifs spécifiques à ces
machines, lorsqu’elles sont utilisées normalement et dans des conditions de mauvais usage que le fabricant peut
raisonnablement prévoir (voir Article 4). La présente Norme européenne spécifie les mesures techniques appropriées
pour éliminer ou réduire les risques dus aux phénomènes dangereux significatifs."
!texte supprimé"
La présente norme spécifie les prescriptions de sécurité et/ou méthodes de protection qui s’appliquent à ces
machines.
1.3 La présente Norme européenne s’applique aux machines de fabrication des tuyaux travaillant sur l’axe vertical
qui peuvent former partie intégrante d’une installation de fabrication de tuyaux.
1.4 !Le présent document ne s'applique pas aux machines pour la fabrication de tuyaux dans l'axe vertical
fabriquées avant la date de publication du présent document par le CEN."
Stroji za izdelavo gradbenih proizvodov iz betona in apnenega peščenca - Varnost - 5-1. del: Stroji za izdelavo cevi po navpični osi
Ta del EN 12629 skupaj z EN 12629-1:2000+A1:2010 velja za stroje za navpično izdelavo cevi, jaškov in podobnih elementov iz betona. EN 12629-1:2000+A1:2010 določa splošne zahteve, ki veljajo za stroje za izdelavo gradbenih proizvodov iz betona in apnenega peščenca. Ta dokument določa dodatne zahteve in/ali odstopanja od EN 12629-1:2000+A1:2010, specifične za stroje, ki jih zajema. Ta evropski standard obravnava vse pomembne nevarnosti, ki se nanašajo na te stroje, kadar se uporabljajo kot predvideno in pod pogoji napačne uporabe, ki jih razumno predvidi proizvajalec (glej Klavzulo 4). Ta evropski standard določa primerne tehnične ukrepe za odpravo ali zmanjšanje tveganj, ki se pojavijo zaradi pomembnih nevarnosti. Ta standard vzpostavlja varnostne zahteve in/ali zaščitne metode, ki veljajo za te stroje. Ta evropski standard velja za stroje za izdelavo cevi po navpični osi, ki so lahko integralni del predelovalnega obrata za izdelavo cevi. Ta dokument ne velja za stroje za izdelavo cevi po navpični osi, ki so bili izdelani pred datumom, ko je CEN objavil ta dokument.
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Maschinen für die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler LageMachines pour la fabrication de produits de construction en béton et silico-calcaire - Sécurité - Partie 5-1: Machines pour la fabrication de tuyaux dans l'axe verticalMachines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis91.220Gradbena opremaConstruction equipmentICS:Ta slovenski standard je istoveten z:EN 12629-5-1:2003+A1:2010SIST EN 12629-5-1:2004+A1:2010en,fr01-december-2010SIST EN 12629-5-1:2004+A1:2010SLOVENSKI
STANDARD
SIST EN 12629-5-1:2004+A1:2010
EUROPEAN STANDARD NORME EUROPÉENNE EUROPÄISCHE NORM
EN 12629-5-1:2003+A1
September 2010 ICS 91.220 Supersedes EN 12629-5-1:2003English Version
Machines for the manufacture of constructional products from concrete and calcium-silicate - Safety - Part 5-1: Pipe making machines manufacturing in the vertical axis
Machines pour la fabrication de produits de construction en béton et silico-calcaire - Sécurité - Partie 5-1: Machines pour la fabrication de tuyaux dans l'axe vertical
Maschinen für die Herstellung von Bauprodukten aus Beton und Kalksandsteinmassen - Sicherheit - Teil 5-1: Beton-Rohrmaschinen mit Fertigung in vertikaler Lage This European Standard was approved by CEN on 3 November 2003 and includes Amendment 1 approved by CEN on 5 August 2010.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION
COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre:
Avenue Marnix 17,
B-1000 Brussels © 2010 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 12629-5-1:2003+A1:2010: ESIST EN 12629-5-1:2004+A1:2010
EN 12629-5-1:2003+A1:2010 (E) 2 Contents Foreword . 3Introduction . 41Scope . 52Normative references . 53Terms and definitions . 64List of significant hazards . 75!!!!Safety requirements and/or protective measures"""" . 135.1General . 135.2Loss of stability of the pipe during transportation . 155.3Machine pit . 156!!!!Verification of safety requirements and/or protective measures"""" . 157Information for use . 158Marking . 16Annex A (informative)
Definitions of terms . 17Annex B (informative)
Hazard zones . 21Annex ZA (informative)
!!!!Relationship between this European Standard and the Essential Requirements of EU Directive 2006/42/EC"""" . 25SIST EN 12629-5-1:2004+A1:2010
EN 12629-5-1:2003+A1:2010 (E) 3 Foreword This document (EN 12629-5-1:2003+A1:2010) has been prepared by Technical Committee CEN/TC 151 "Construction equipment and building material machines - Safety", the secretariat of which is held by DIN. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by March 2011, and conflicting national standards shall be withdrawn at the latest by March 2011. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document includes Amendment 1, approved by CEN on 2010-08-05. This document supersedes EN 12629-5-1:2003. The start and finish of text introduced or altered by amendment is indicated in the text by tags ! ". This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). !For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document." !The series "Machines for the manufacture of constructional products from concrete and calcium – silicate – Safety" consists of following parts: Part 1: Common requirements Part 2: Block making machines Part 3: Slide and turntable machines Part 4: Concrete rooftile making machines Part 5.1: Concrete pipe machines manufacturing in the vertical axis Part 5.2: Concrete pipe machines manufacturing in the horizontal axis Part 5.3: Pipe prestressing machines Part 5.4: Concrete pipe coating machines Part 6: Stationary and mobile equipment for the manufacture of precast reinforced products Part 7: Stationary and mobile equipment for the benched manufacture of prestressed products Part 8: Machines and equipment for the manufacture of constructional products from calcium silicate (and concrete)." !deleted text" According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom. SIST EN 12629-5-1:2004+A1:2010
EN 12629-5-1:2003+A1:2010 (E) 4 Introduction !This European Standard is a Type C-standard as stated in EN ISO 12100. The machinery concerned and the extent to which hazards, hazardous situation and events are covered are indicated in the scope of this document.
When provisions of this type C document are different from those, which are stated in type A or B documents, the provisions of this type C document take precedence over the provisions of the other documents, for machines that have been designed and built according to the provisions of this type C document.
This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific for the pipe making machines manufacturing in the vertical axis as described in 1.1. With the aim of clarifying the intentions of the document it should be noticed that the following assumptions were made when producing it: specific conditions of use or environmental conditions out of the scope of the document shall be the subject of negotiations between the manufacturer and the user/owner, the equipment will only be used by competent and designated persons,
the place of use/installation is adequately lit,
all operations are carried out by specially trained operators." SIST EN 12629-5-1:2004+A1:2010
EN 12629-5-1:2003+A1:2010 (E) 5 1 Scope 1.1
!This part of EN 12629, taken together with EN 12629-1:2000+A1:2010, applies to machines for vertical manufacture of pipes, manholes and similar elements from concrete. EN 12629-1:2000+A1:2010 specifies general requirements applicable to machines for the manufacture of constructional products from concrete and calcium–silicate. This document specifies the additional requirements to and/or the deviations from EN 12629-1:2000+A1:2010 specific to the machines it covers." 1.2 !This European Standard deals with all significant hazards pertinent to these machines, when they are used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). This European Standard specifies the appropriate technical measures to eliminate or reduce risks arising from the significant hazards." !deleted text" This standard establishes safety requirements and/or methods of protection which applies to these machines. 1.3 This European standard applies to the pipe making machines manufacturing in the vertical axis which may form an integral part of a pipe making process plant. 1.4 !This document is not applicable to pipe making machines manufacturing in the vertical axis, which are manufactured before the date of publication of this document by CEN." 2 Normative references !The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 1050:1996, Safety of machinery — Principle for risk assessment EN 12629-1:2000+A1:2010, Machines for the manufacture of constructional products from concrete and calcium-silicate — Safety —Part 1: Common requirements EN ISO 12100-1:2003, Safety of machinery — Basic concepts, general principles for design — Part 1: Basic terminology, methodology (ISO 12100-1:2003) EN ISO 12100-2:2003, Safety of machinery — Basic concepts, general principles for design — Part 2: Technical principles (ISO 12100-2:2003)"
SIST EN 12629-5-1:2004+A1:2010
EN 12629-5-1:2003+A1:2010 (E) 6 3 Terms and definitions !For the purposes of this document, the terms and definitions given in EN ISO 12100-1:2003,
EN 12629-1:2000+A1:2010 and the following apply." 3.1 Product 3.1.1 pipe hollow body manufactured from concrete, which may or may not contain reinforcing material. It is predominantly used in conjunction with other concrete pipes as an underground pipeline, in order to convey liquids !(See also EN 12629-1:2000+A1:2010, 3.1.7)" 3.1.2 manhole hollow body manufactured from concrete and e.g. used in conjunction with other manholes to form vertical access to an underground pipeline; or for conveying liquids to an underground pipeline. It is often manufactured with cast-in steps as means for access 3.2 pipe making machine machine which fabricates pipes, manholes and similar elements
The vertical pipe making machines are divided into the following types as shown in annex A: Type 1 Fully automatic machine type with auxiliary automation equipment – for pipes and similar elements (See Figure A.1) Type 2 Semi-automatic type of machine (works with crane for demoulding) that can have more casting stations – for pipes, manholes and similar elements (See Figure A.2) Type 3 Fully automatic machine type with auxiliary automation equipment – mainly for manholes (See Figure A.3) Type 4 Fully automatic machine type with auxiliary automation equipment (works with crane or forklift truck for demoulding) – for pipes (See Figure A.4) 3.3 mixture feed equipment equipment which is integral with the pipe making machine for the receiving and transfer of the mixture to the casting station
3.4 casting mould component consisting of a pallet or base ring, inner former and an outer shell, the concrete pipe is formed in the space between the inner former and the shell 3.5 packerhead rotating device which passes through the mould to distribute and compact the concrete within the casting mould 3.6 casting station part of the pipe-making machine which consists of the casting mould(s) and associated fixtures where the pipes are formed
3.7 machine pit part of the machine which is below floor level and can contain part of the casting station SIST EN 12629-5-1:2004+A1:2010
EN 12629-5-1:2003+A1:2010 (E) 7 3.8 automatic pallet feeding unit device which is an integral part of the machine, which automatically supplies pallets or base rings to the casting mould or casting station 3.9 automatic reinforcing material feeder device which is an integral part of the machine, which automatically supplies reinforcing elements to the casting station 3.10 automatic pipe accessory feeder device which is an integral part of the machine, which automatically supplies pipe accessories which are not concrete (i.e. step-irons, lifting anchors) to positions within the casting station 3.11 integrated pipe off-bearer/transportation unit device which is an integral part of the machine, which automatically removes the finished pipe from the casting station 3.12 rotating platform device which is an integral part of the machine, which automatically removes the finished pipe. On some machines it removes the pipe, which is still in the casting mould, and at the same time inserts an empty casting mould into the casting station 4
List of significant hazards This clause contains all hazards, as far as they are dealt with in this European Standard, identified by risk assessment significant for this type of machinery and which require action to eliminate or reduce risk. !In accordance with Clause 4 of EN 12629-1:2000+A1:2010 the hazard zones described in the following tables are illustrated in Annex B."
SIST EN 12629-5-1:2004+A1:2010
EN 12629-5-1:2003+A1:2010 (E) 8 Table 1 — List of hazards and hazardous situations
Mechanical hazards as per annex A of EN 1050:1996 List of hazards and hazardous situations HAZARD ZONES
(see informative annex B) Figure B.1 (Type 1) Figure B.2 (Type 2) Figure B.3 (Type 3) Figure B.4 (Type 4) 1.1 Crushing hazards − Between fixed and moving parts in the mixture feed mechanism area
1 1 1 1 − Between fixed and moving parts within the casting area 2 3 2, 5 4 − Between fixed and moving parts within the machine pit
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