SIST EN 13605:2004
(Main)Copper and copper alloys - Copper profiles and profiled wire for electrical purposes
Copper and copper alloys - Copper profiles and profiled wire for electrical purposes
This European Standard specifies the composition, property requirements including electrical properties, and
tolerances on dimensions and form for copper profiles and profiled wire for electrical purposes which would fit within
a circumscribing circle of maximum 180 mm diameter.
The sampling procedures, the methods of test for verification of conformity to the requirements of this standard, and
the delivery conditions are also specified.
Kupfer und Kupferlegierungen - Profile und profilierte Drähte aus Kupfer für die Anwendung in der Elektrotechnik
Diese Europäische Norm legt die Zusammensetzung, die Anforderungen an die Eigenschaften, einschließlich
elektrische Eigenschaften, Grenzabmaße und Formtoleranzen von Profilen und profilierten Drähten für die
Anwendung in der Elektrotechnik mit einem Durchmesser des umschreibenden Kreises von maximal 180 mm fest.
Der Ablauf der Probenentnahme, die Prüfverfahren zur Feststellung der Übereinstimmung mit den Anforderungen
der Norm und die Lieferbedingungen sind ebenfalls festgelegt.
Cuivre et alliages de cuivre - Profilés et fils profilés en cuivre pour usages électriques
La présente norme européenne spécifie la composition, les exigences relatives aux propriétés, y compris les propriétés électriques et les tolérances de dimensions et de formes des profilés de cuivre et des fils profilés pour usages électriques qui sont compris dans un cercle circonscrit d'un diametre maximum de 180 mm.
Les procédures d'échantillonnage, les méthodes d'essai pour la vérification de la conformité aux exigences de la présente norme et les conditions de livraison sont également spécifiées.
Baker in bakrove zlitine – Profili in profilirana žica iz bakra za uporabo v elektrotehniki
General Information
Relations
Standards Content (Sample)
2003-01.Slovenski inštitut za standardizacijo. Razmnoževanje celote ali delov tega standarda ni dovoljeno.Baker in bakrove zlitine – Profili in profilirana žica iz bakra za uporabo v elektrotehnikiKupfer und Kupferlegierungen - Profile und profilierte Drähte aus Kupfer für die Anwendung in der ElektrotechnikCuivre et alliages de cuivre - Profilés et fils profilés en cuivre pour usages électriquesCopper and copper alloys - Copper profiles and profiled wire for electrical purposes77.150.30Bakreni izdelkiCopper productsICS:Ta slovenski standard je istoveten z:EN 13605:2002SIST EN 13605:2004en01-januar-2004SIST EN 13605:2004SLOVENSKI
STANDARD
SIST EN 13605:2004
EUROPEAN STANDARDNORME EUROPÉENNEEUROPÄISCHE NORMEN 13605July 2002ICS 77.150.30English versionCopper and copper alloys - Copper profiles and profiled wire forelectrical purposesCuivre et alliages de cuivre - Profilés et fils profilés encuivre pour usages électriquesKupfer und Kupferlegierungen - Profile und profilierteDrähte aus Kupfer für die Anwendung in der ElektrotechnikThis European Standard was approved by CEN on 25 March 2002.CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this EuropeanStandard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such nationalstandards may be obtained on application to the Management Centre or to any CEN member.This European Standard exists in three official versions (English, French, German). A version in any other language made by translationunder the responsibility of a CEN member into its own language and notified to the Management Centre has the same status as the officialversions.CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece,Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom.EUROPEAN COMMITTEE FOR STANDARDIZATIONCOMITÉ EUROPÉEN DE NORMALISATIONEUROPÄISCHES KOMITEE FÜR NORMUNGManagement Centre: rue de Stassart, 36
B-1050 Brussels© 2002 CENAll rights of exploitation in any form and by any means reservedworldwide for CEN national Members.Ref. No. EN 13605:2002 ESIST EN 13605:2004
EN 13605:2002 (E)ContentspagepageForeword .31Scope .42Normative references .43Terms and definitions .44Designations .54.1Material .54.2Material condition .54.3Product .65Ordering information .76Requirements .86.1Composition .86.2Mechanical properties .86.3Electrical properties .86.4Freedom from hydrogen embrittlement .86.5Drawings .86.6Dimensions and tolerances .96.7Form of delivery of profiled wire .146.8Mass tolerances .146.9Surface condition .147Sampling .147.1General .147.2Analysis .157.3Mechanical, electrical and hydrogenembrittlement tests .158Test methods .158.1Analysis .158.2Tensile test .158.3Hardness test .168.4Electrical test .168.5Hydrogen embrittlement test .168.6Retests .168.7Rounding of results .169Declaration of conformity andinspection documentation .179.1Declaration of conformity .179.2Inspection documentation .1710Marking, packaging, labelling, .17Annex A (informative)
Characteristicsof coppers for electrical purposes .25Bibliography .27TablesTable 1 — Composition of copper .18Table 2 — Mechanical properties .19Table 3 — Electrical properties (at 20 °C) .21Table 4 — Tolerances for dimensions b and h,ratio bmax. or hmax. to smin. < 20 : 1 .21Table 5 — Tolerances for dimensions b and h,ratio bmax. or hmax. to smin. ³ 20 : 1 .22Table 6 — Thickness tolerances .22Table 7 — Radius tolerances .22Table 8 — Maximum radii of sharp corners .23Table 9 — Twist tolerances — coefficient f .23Table 10 — Straightness tolerance forprofiles .23Table 11 — Tolerances on "as manufactured"lengths .23Table 12 — Tolerances on "fixed" lengths .24Table 13 — Mass tolerances .24Table 14 — Sampling rate .242SIST EN 13605:2004
EN 13605:2002 (E)ForewordThis document EN 13605:2002 has been prepared by Technical Committee CEN/TC 133 "Copper and copperalloys", the secretariat of which is held by DIN.This European Standard shall be given the status of a national standard, either by publication of an identical text orby endorsement, at the latest by January 2003, and conflicting national standards shall be withdrawn at the latestby January 2003.Within its programme of work, Technical Committee CEN/TC 133 requested CEN/TC 133/WG 5 "Copper forelectrical purposes" to prepare the following standard:EN 13605,
Copper and copper alloys — Copper profiles and profiled wire for electrical purposes.The products specified in this European Standard are those which are especially suitable for electrical purposes,i.e. with specified electrical properties. Profiles for general purposes are specified in EN 12167.Annex A (informative) gives guidance on the characteristics of coppers for electrical purposes.Annex B (informative) gives recommended guidelines for design.This is one of a series of European Standards for copper products for electrical purposes. Other copper productsare specified as follows:EN 13599,
Copper and copper alloys — Copper plate, sheet and strip for electrical purposes.EN 13600,
Copper and copper alloys — Seamless copper tubes for electrical purposes.EN 13601,
Copper and copper alloys — Copper rod, bar and wire for general electrical purposes.EN 13602,
Copper and copper alloys — Drawn, round copper wire for the manufacture of electrical conductors.EN 13604,
Copper and copper alloys — Products of high conductivity copper for electronic tubes, semiconductordevices and vacuum applications.According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countriesare bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France,Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands, Norway, Portugal, Spain, Sweden,Switzerland and the United Kingdom.3SIST EN 13605:2004
EN 13605:2002 (E)1
ScopeThis European Standard specifies the composition, property requirements including electrical properties, andtolerances on dimensions and form for copper profiles and profiled wire for electrical purposes which would fit withina circumscribing circle of maximum 180 mm diameter.The sampling procedures, the methods of test for verification of conformity to the requirements of this standard, andthe delivery conditions are also specified.2
Normative referencesThis European Standard incorporates, by dated or undated reference, provisions from other publications. Thesenormative references are cited at the appropriate places in the text, and the publications are listed hereafter. Fordated references, subsequent amendments to or revisions of any of these publications apply to this EuropeanStandard only when incorporated in it by amendment or revision. For undated references, the latest edition of thepublication referred to applies (including amendments).EN 1655,
Copper and copper alloys — Declarations of conformity.EN 1976,
Copper and copper alloys — Cast unwrought copper products.EN 10002-1,
Metallic materials — Tensile testing — Part 1: Method of test (at ambient temperature).EN 10204,
Metallic products — Types of inspection documents.EN ISO 2626,
Copper — Hydrogen embrittlement test (ISO 2626:1973).EN ISO 6506-1,
Metallic materials — Brinell hardness test — Part 1: Test method (ISO 6506-1:1999).EN ISO 6507-1,
Metallic materials — Vickers hardness test — Part 1: Test method (ISO 6507-1:1997).EN ISO 7438,
Metallic materials — Bend test (ISO 7438:1985).ISO 1811-2,
Copper and copper alloys — Selection and preparation of samples for chemical analysis —Part 2: Sampling of wrought products and castings.NOTE
Informative references to documents used in the preparation of this standard, and cited at the appropriate places in thetext, are listed in the bibliography.3
Terms and definitionsFor the purposes of this European Standard, the following terms and definitions apply.3.1profilewrought product of uniform cross-section along its whole length, supplied in straight lengths. It may be solid orhollow:–if solid, the contour of its cross-section is complex; or– if hollow, the external contour and/or the internal contour of its cross-section is (are) complex3.2profiled wireparticular type of wire, i.e. a wrought product of uniform cross-section along its whole length, supplied in coiled form.It may be solid or hollow:–if solid, the contour of its cross-section is complex; or–if hollow the external contour and/or the internal contour of its cross-section is (are) complex4SIST EN 13605:2004
EN 13605:2002 (E)3.3circumscribing circlesmallest circle which completely encloses the contour of the cross-sections of the profile or profiled wire4
Designations4.1
Material4.1.1
GeneralThe material is designated either by symbol or number (see Table 1).4.1.2
SymbolThe material symbol designation is based on the designation system given in ISO 1190-1.NOTE
Although material symbol designations used in this standard might be the same as those in other standards using thedesignation system given in ISO 1190-1, the detailed composition requirements are not necessarily the same.4.1.3
NumberThe material number designation is in accordance with the system given in EN 1412.4.2
Material conditionFor the purposes of this standard, the following designations, which are in accordance with the system given inEN 1173, apply for the material condition:DMaterial condition for the product as drawn without specified mechanical properties;H.Material condition designated by the minimum value of hardness requirement for the product with mandatoryhardness requirements;R.Material condition designated by the minimum value of tensile strength requirement for the product withmandatory tensile strength, 0,2% proof strength and elongation requirements.NOTE
Products in the H. condition may be specified to Vickers or Brinell hardness. The material condition designation H. isthe same for both hardness test methods.Exact conversion between the material conditions designated H. and R. is not possible.Material condition is designated by only one of the above designations.5SIST EN 13605:2004
EN 13605:2002 (E)4.3
ProductThe product designation provides a standardized pattern of designation from which a rapid and unequivocaldescription of a product is conveyed in communication. It provides mutual comprehension at the international levelwith regard to products which meet the requirements of the relevant European Standard.The product designation is no substitute for the full content of the standard.The product designation for products to this standard shall consist of:–denomination (Profile or Profiled wire);–number of this European Standard (EN 13605);–material designation, either symbol or number (see Table 1);–material condition designation (see Table 2);–for profiles or profiled wire, a number, or the number of a fully dimensioned and toleranced drawing;–for profiles, length [either "as manufactured" (M) or "fixed" (F) length];–for profiled wire, form of delivery: coil (Y) or spool (Z).The derivation of a product designation is shown in example 1 and another typical product designation is shown inexample 2.EXAMPLE 1
Profile for electrical purposes conforming to this standard, in material designated either Cu-ETP or CW004A, inmaterial condition H080, drawing number XY000, manufactured length 3 000 mm, shall be designated as follows:EXAMPLE 2
Profiled wire for electrical purposes conforming to this standard, in material designated either CuAg0,10 or CW013Ain material condition H035, drawing number BC000, in coils, shall be designated as follows:Profiled wire EN 13605 — CuAg0,10 — H035 — BC000 — YorProfiled wire EN 13605 — CW013A — H035 — BC000 — Y6SIST EN 13605:2004
EN 13605:2002 (E)5
Ordering informationIn order to facilitate the enquiry, order and confirmation of order procedures between the purchaser and the supplier,the purchaser shall state on his enquiry and order the following information:a)quantity of product required (mass, number of profiles or number of coils or spools);b)denomination (Profile or Profiled wire);c)number of this European Standard (EN 13605);d)material designation (see Table 1);e)material condition designation (see 4.2 and Table 2);f)number of the profile or fully dimensioned and toleranced drawing;g)for profiles, nominal length [either "as manufactured" (M) or "fixed" (F) length, see 6.6.4];h)for profiled wire, form of delivery: pancake, traverse wound, bunched coils or on spools (see 6.7);i)coil dimensions, mass or spool type;j)for profiled wire, the direction of coiling to be indicated on the drawing (see 6.5);k)whether Brinell or Vickers hardness test is mandatory;NOTE
It is recommended that the product designation as described in 4.3 is used for b) to h).In addition, the purchaser shall also state on the enquiry and order any of the following, if required:l)whether first articles are required (see 6.5);m)for profiles, whether sawn or sheared ends are required (see 6.6.4);n)whether special surface conditions are required (see 6.9);o)for profiled wire, whether form tolerances are required;p)for profiled wire, whether specific length is required;q)whether a declaration of conformity is required (see 9.1);r)whether an inspection document is required, and if so, which type (see 9.2);s)whether there are any special requirements for marking, packaging or labelling (see clause 10).EXAMPLE 1
Ordering details for 1 000 pieces of profiles for electrical purposes conforming to EN 13605, in material designatedeither Cu-ETP or CW004A, in material condition H080, drawing number XY123, manufactured length 3 000 mm:1 000 pieces Profile EN 13605 — Cu-ETP — H080 — XY123 — 3 000Mor1 000 pieces Profile EN 13605 — CW004A — H080 — XY123 — 3 000M7SIST EN 13605:2004
EN 13605:2002 (E)EXAMPLE 2
Ordering details for 2 000 kg of profiled wire for electrical purposes conforming to EN 13605, in material designatedeither CuAg0,10 or CW013A, in material condition H035, drawing number BC123, in 250 kg coils:2 000 kg Profiled wire EN 13605 — CuAg0,10 — H035 — BC123 — Y—250or2 000 kg Profiled wire EN 13605 — CW013A — H035 — BC123 — Y—2506
Requirements6.1
CompositionThe composition shall conform to the requirements for the appropriate material given in Table 1.NOTE
For characteristics of coppers for electrical purposes, see annex A.6.2
Mechanical propertiesThe mechanical properties shall conform to the appropriate requirements given in Table 2. The tests shall be carriedout in accordance with either 8.2 (tensile test) or 8.3 (hardness test).6.3
Electrical propertiesThe electrical properties shall conform to the appropriate requirements given in Table 3. The tests shall be carriedout in accordance with 8.4.6.4
Freedom from hydrogen embrittlementProfiles and profiled wire in copper grades Cu-OF (CW008A), CuAg0,04P (CW014A), CuAg0,07P (CW015A),CuAg0,10P (CW016A), CuAg0,04(OF) (CW017A), CuAg0,07(OF) (CW018A), CuAg0,10(OF) (CW019A), Cu-PHC(CW020A), Cu-HCP (CW021A), shall show no evidence of cracking, when tested and visually examined inaccordance with 8.5.6.5
DrawingsUnless the profile or profiled wire can be described by nominal dimensions, the purchaser shall supply a drawing ofthe profile or profiled wire showing the dimensions and tolerances and in the case of profiled wire, the direction ofcoiling and position of the cross-section within the coil.Special surface requirements, e.g. contact areas, shall be indicated on the drawing.From the data submitted, the manufacturer of the profile or profiled wire shall prepare a drawing which includes thedimensions and tolerances. This drawing shall be checked and approved by the customer and returned to themanufacturer before die-sinking is started.By agreement between the purchaser and the manufacturer, first articles shall be sent to the purchaser for approvalbefore commencing bulk production.8SIST EN 13605:2004
EN 13605:2002 (E)6.6
Dimensions and tolerances6.6.1
GeneralThe tolerances on dimensions and form apply to profiles and tolerances on dimensions apply to profiled wires, withina circumscribing circle with a maximum diameter of 180 mm, see Figure 1.Dimensions in millimetresFigure 1The tolerances specified on drawings shall conform to the requirements of this standard. If no tolerances arespecified on the drawings of profiles, the specifications in this standard apply. It is advisable to make a suitablereference to this standard on the drawings.If required, tighter tolerances than those specified shall be agreed between the purchaser and the supplier.NOTE
Dimensional tolerances are influenced by the fabrication accuracy of the tools, tool wear, and unavoidable deviationscaused by fabrication.6.6.2
Tolerances on cross-sectional dimensions6.6.2.1
Profiles and profiled wires with a ratio bmax. or hmax. to smin. less than 20 : 1 shall conform to the require-ments given in Table 4, see Figure 2.6.6.2.2
Profiles and profiled wires with a ratio bmax. or hmax. to smin. equal to or greater than 20 : 1 shall conform tothe requirements given in Table 5, see Figure 2.9SIST EN 13605:2004
EN 13605:2002 (E)Figure 26.6.2.3
The thicknesses of profiles and profiled wires shall conform to the tolerances given in Table 6.For hollow profiles and hollow profiled wires the wall thickness shall conform to a tolerance of ± 10 % of itsnominal dimension.6.6.2.4
Radii, dimensioned in the drawing, shall conform to the tolerances given in Table 7.6.6.2.5
The radii of sharp corners shall conform to the maximum values given in Table 8.6.6.3
Tolerances on form6.6.3.1
GeneralThe form tolerances given in 6.6.3.2 to 6.6.3.7 apply to:a)profiles, but not profiled wires, whose cross-sections would fit within a circumscribing circle from 15 mm up toand including 180 mm; if necessary form tolerances for profiled wire shall be agreed between the supplierand the purchaser;b)all material conditions except those designated H035/R200 (annealed).The deviation shall be measured with the profile supported on a horizontal base plate such that the deviation isminimized by the mass of the profile.10SIST EN 13605:2004
EN 13605:2002 (E)6.6.3.2
TwistProfiles shall be straightened to conform to the twist tolerance v which is determined by multiplying the width b ofthe profile with the coefficient f given in Table 9 as a function of the diameter of the circumscribing circle; seeFigure 3.Key1 Base platetwist tolerances v = b × fwhereb is the widthfis a coefficientlis the lengthFigure 36.6.3.3
FlatnessThe flatness of profiles shall conform to the appropriate tolerance illustrated in Figures 4 and 5.11SIST EN 13605:2004
EN 13605:2002 (E)Figure 46.6.3.4
Perpendicularity and angularity
Figure 5The perpendicularity and angularity of profiles shall conform to the appropriate tolerance illustrated in Figures 6and 7.Figure 6Figure 712SIST EN 13605:2004
EN 13605:2002 (E)6.6.3.5
CircularityIn the case of round hollow profiles, the tolerance of the outide diameter includes the circularity tolerance.6.6.3.6
ConcentricityThe
...
Questions, Comments and Discussion
Ask us and Technical Secretary will try to provide an answer. You can facilitate discussion about the standard in here.