ASTM E3052-16
(Practice)Standard Practice for Examination of Carbon Steel Welds Using Eddy Current Array
Standard Practice for Examination of Carbon Steel Welds Using Eddy Current Array
SIGNIFICANCE AND USE
4.1 Eddy Current Array for Crack Detection and Sizing in Carbon Steel Welds—Eddy current array allows for a fast examination of carbon steel welds for surface-breaking cracks located on the surface closest to the sensor. However, not all ECA probe designs allow for accurate depth sizing of such discontinuities over a significant range (several millimeters, for example). To achieve proper crack depth sizing, the system shall exhibit certain characteristics, such as: 1) a lift-off signal that allows monitoring that lift-off over an adequate range of values, 2) suitable phase separation between the lift-off signal and the defect signal, 3) the capability to make use of the lift-off monitoring for crack depth determination, 4) the capability to take into account material properties variations for crack depth determination along and across the weld and, 5) a uniform sensitivity across the sensing elements of the array in order to provide an effective single-pass examination, as it is expected when using an array sensor.
4.2 Array Sensors and Single Sensing Element Sensors—Depending on the weld geometry, it may be possible to use either a sensor array or a sensor with a single sensing element. The sensor array would provide a better spatial representation of the weld and an improved probability of detection. The size of the array, as well as the size and number of individual sensing elements within the array depend on the weld geometry and other factors such as target discontinuities. When a single-sensing element sensor is used, it shall produce signals that exhibit the characteristics listed in subsection 4.1 and the maximum distance from the scan line to a target discontinuity, potentially detectable at a specified probability of detection, is typically 5 mm.
4.3 Conformable Sensors—Examining welds that are not ground flush typically requires a conformable array sensor, minimally along one axis. A conformable sensor is key to allow the individual sensing elements...
SCOPE
1.1 This practice covers the use of eddy current array sensors for nondestructive examination of carbon steel welds. It includes the detection and sizing of surface-breaking cracks in such joints, accommodating for nonmagnetic and nonconductive coating up to 5 mm thick (typical) between the sensor and the joint. The practice covers a variety of cracking defects, such as fatigue cracks and other types of planar discontinuities, at various locations in the weld (heat-affected zone, toe area, and weld cap, for example). It covers the length and depth sizing of such surface-breaking discontinuities. This practice can be used for flush-ground and not flush-ground welds. For specific ferrous alloys or specific welded parts, the user may need a more specific procedure.
1.2 The values stated in SI units are to be regarded as standard. No other units of measurement are included in this standard.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
General Information
Standards Content (Sample)
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E3052 − 16
Standard Practice for
Examination of Carbon Steel Welds Using Eddy Current
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Array
This standard is issued under the fixed designation E3052; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope E2905 Practice for Examination of Mill and Kiln Girth Gear
Teeth—Electromagnetic Methods
1.1 This practice covers the use of eddy current array
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2.2 ASNT Documents
sensors for nondestructive examination of carbon steel welds.
SNT-TC-1A Recommended Practice for Personnel Qualifi-
It includes the detection and sizing of surface-breaking cracks
cation and Certification In Nondestructive Testing
in such joints, accommodating for nonmagnetic and noncon-
ANSI/ASNT-CP-189 Standard for Qualification and Certifi-
ductive coating up to 5 mm thick (typical) between the sensor
cation of Nondestructive Testing Personnel
and the joint.The practice covers a variety of cracking defects,
2.3 Other Standards:
such as fatigue cracks and other types of planar discontinuities,
ISO 9712 Nondestructive Testing—Qualification and Certi-
at various locations in the weld (heat-affected zone, toe area,
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fication of Nondestructive Testing Personnel
and weld cap, for example). It covers the length and depth
NAS–410 Certification and Qualification of Nondestructive
sizing of such surface-breaking discontinuities. This practice
Testing Personnel
can be used for flush-ground and not flush-ground welds. For
specific ferrous alloys or specific welded parts, the user may
3. Terminology
need a more specific procedure.
3.1 Definitions: For definitions of terms relating to this
1.2 The values stated in SI units are to be regarded as
practice, refer to Terminology E1316, Guide E2884 and
standard. No other units of measurement are included in this
Practice E2905. The following definitions are specific to the
standard.
examination of carbon steel welds using eddy current array:
1.3 This standard does not purport to address all of the
3.1.1 air reference measurement, n—the measured response
safety concerns, if any, associated with its use. It is the of the sensor and instrumentation to a nonmagnetic and
responsibility of the user of this standard to establish appro-
electrically insulating reference material such as air.
priate safety and health practices and determine the applica-
3.1.1.1 Discussion—the instrument shall process this mea-
bility of regulatory limitations prior to use.
surement as a reference response for signal adjustment. Mea-
surements on conductive materials after air reference measure-
2. Referenced Documents
ment should provide absolute electrical properties and lift-off
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values.
2.1 ASTM Standards:
3.1.2 encoder—a spatial sensing device (based on
E543 Specification forAgencies Performing Nondestructive
mechanical, optical, or electromagnetic principles, for ex-
Testing
ample) allowing for accurate monitoring of a sensor’s position
E1316 Terminology for Nondestructive Examinations
during data collection, used to construct spatially referenced
E2261 Practice for Examination of Welds Using the Alter-
data presentations.
nating Current Field Measurement Technique
E2884 Guide for Eddy Current Testing of Electrically Con-
3.1.3 examined part reference measurement—the measured
ducting Materials Using Conformable Sensor Arrays
responseofthesensorandinstrumentationtothemagneticpart
to be examined.
3.1.3.1 Discussion—the instrument shall be capable of mea-
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suring and recording the response of the sensor on the part to
This test method is under the jurisdiction of ASTM Committee E07 on
Nondestructive Testing and is the direct responsibility of Subcommittee E07.07 on
be examined, and compensate for specific material properties.
Electromagnetic Method.
Current edition approved Feb. 1, 2016. Published February 2016. DOI: 10.1520/
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E3052-16. AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box
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For referenced ASTM standards, visit the ASTM website, www.astm.org, or 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org.
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contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Available from International Organization for Standardization (ISO), ISO
Standards volume information, refer to the standard’s Document Summary page on Central Secretariat, BIBC II, Chemin de Blandonnet 8, CP 401, 1214 Vernier,
the ASTM website. Geneva, Switzerland, http://www.iso.org.
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E3052 − 16
3.1.4 known material reference meas
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