ASTM C946-91(2001)
(Practice)Standard Practice for Construction of Dry-Stacked, Surface-Bonded Walls
Standard Practice for Construction of Dry-Stacked, Surface-Bonded Walls
ABSTRACT
This practice covers material, workmanship, and construction procedures for applying surface bonded mortar to both sides of dry stacked concrete masonry units. Mortar shall be mixed and shall be selected in accordance with the proportion specification prescribed. Shims shall be corrosion-resistant metal or plastic with a required minimum compressive strength. Courses of concrete masonry units between the leveling courses shall be placed without mortar on the bed or head joints. Place units in running bond. Remove burrs and butt blocks tightly. Use shims, mortar, or surface bonding mortar to plum and level individual units when necessary. Use clean mixing equipment and water free of deleterious amounts of acid, alkali, and organic materials. Mix only full bag multiples of material to overcome any segregation of ingredients. Mixing time shall be kept to a minimum, as over mixing may cause damage to the fibers. Before applying surface bonding mortar, wet the wall uniformly with water to prevent excessive suction of water from the surface bonding mortar. Trowel- or spray-apply surface bonding mortar to both sides of dry-stacked concrete masonry units. When a second coat of surface bonding mortar is to be applied, the first coat shall have taken its initial set. Dampen the wall with a water mist after a specified time, but within a day of application of surface bonding mortar. The top of the walls shall be covered with a nonstaining, waterproof covering to prevent moisture from entering the wall until the top is permanently protected.
SCOPE
1.1 This practice covers material, workmanship, and construction procedures for applying surface bonded mortar to both sides of dry stacked concrete masonry units. It does not include grout, reinforcing, anchorage, or control joints since their use is essentially the same as conventional concrete masonry construction, unless specifically mentioned in this practice.
Note 1—Design and construction procedures for conventional concrete masonry construction have been written by the American Concrete Institute, "Building Code Requirements for Concrete Masonry Structures" and the National Concrete Masonry Associations, "Specification for the Design and Construction of Load-Bearing Concrete Masonry."
1.2 The values stated in inch-pound units are to be regarded as the standard. The values given in parentheses are provided for information only.
1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
General Information
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Standards Content (Sample)
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information.
Designation:C946–91(Reapproved 2001)
Standard Practice for
Construction of Dry-Stacked, Surface-Bonded Walls
This standard is issued under the fixed designation C946; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2.2 American Concrete Institute Standard:
531 Building Code Requirements for Concrete Masonry
1.1 This practice covers material, workmanship, and con-
Structures, Commentary-ACI 531R-79
struction procedures for applying surface bonded mortar to
2.3 International Masonry Industry All-Weather Council
both sides of dry stacked concrete masonry units. It does not
Standards:
include grout, reinforcing, anchorage, or control joints since
Recommended Practices and Guide Specifications for Cold
their use is essentially the same as conventional concrete
Weather Masonry Construction
masonry construction, unless specifically mentioned in this
2.4 National Concrete Masonry Association Standard:
practice.
Specification for the Design and Construction of Load-
NOTE 1—Designandconstructionproceduresforconventionalconcrete 5
Bearing Concrete Masonry
masonry construction have been written by the American Concrete
Institute, “Building Code Requirements for Concrete Masonry Structures”
3. Storage
and the National Concrete Masonry Associations, “Specification for the
3.1 Deliver and store surface bonding mortar in original
Design and Construction of Load-Bearing Concrete Masonry.”
containers off the ground to prevent contact with water. Protect
1.2 The values stated in inch-pound units are to be regarded
from rain with suitable covering.
as the standard. The values given in parentheses are provided
3.2 Store concrete masonry units off the ground to prevent
for information only.
contamination by mud, dust, and materials likely to cause
1.3 This standard does not purport to address all of the
staining or other defects, and protect from rain.
safety concerns, if any, associated with its use. It is the
responsibility of the user of this standard to establish appro-
4. Materials and Manufacture
priate safety and health practices and determine the applica-
4.1 Concrete masonry units shall be clean and dry, meeting
bility of regulatory limitations prior to use.
the requirements of Type I, moisture-controlled units, of the
applicable ASTM specification (Specifications C55, C90,
2. Referenced Documents
C129, and C145). The surface to receive surface bonding
2.1 ASTM Standards:
mortar shall be free of paint, oil, efflorescence, or foreign
C55 Specification for Concrete Building Brick
materials that interfere with bonding.
C90 Specification for Loadbearing Concrete Masonry Units
4.2 Mortar shall be mixed in accordance with the proportion
C129 Specification for Nonloadbearing Concrete Masonry
specification of Specification C270 and shall be selected on the
Units
basis of Appendix X1 of Specification C270.
C145 Specification for Solid Load-Bearing Concrete Ma-
4.3 Surface bonding mortar shall meet the requirements of
sonry Units
Specification C887. If the dry mix contains hard lumps, it shall
C270 Specification for Mortar for Unit Masonry
not be used.
C887 Specification for Packaged, Dry, Combined Materials
4.4 Shims shall be corrosion-resistant metal or plastic with
for Surface Bonding Mortar
a minimum compressive strength of 2000 psi (13.8 MPa), or
steel protected from corrosion by a coating of zinc at least 0.8
ThispracticeisunderthejurisdictionofASTMCommitteeC12onMortarsand
GroutsforUnitMasonryandisthedirectresponsibilityofSubcommitteeC12.06on
Surface Bonding.
Current edition approved September 15, 1991. Published November 1991. Available from the American Concrete Institute, P.O. Box 9094, Farmington
Originally published as C946 – 81. Last previous edition C946 – 84 (1989). DOI: Hills, MI 18333.
10.1520/C0946-91R01. Available from the International Masonry Industry All-Weather Council,
For referenced ASTM standards, visit the ASTM website, www.astm.org, or Mason Contractors Association of America, 17 W601 Fourteenth St., Oakbrook
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Terrace, IL 60181.
Standards volume information, refer to the standard’s Document Summary page on Available from the National Concrete MasonryAssn., P.O. Box 781, Herndon,
the ASTM website. VA 22070.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
C946–91 (2001)
2 2
oz/ft (2.4 gm/mm ), or by a coating of cadmium or zinc of 7.3 Mix only full bag multiples of material to overcome any
equivalent corrosion resistance. segregation of ingredients while in the package.
7.4 Mixing time shall be kept to a minimum, as over mixing
5. Leveling Courses
may cause damage to the fibers.
5.1 Leveling courses, when needed, are to provide a smooth
7.5 Hand Mixing:
surface level within ⁄4 in. (6.35 mm) in 20 ft (6.1 m), for dry
7.5.1 Place water in the mixing container.
stacking concrete masonry units. Leveling courses shall be
7.5.2 Slowly add the dry surface bonding material.
located whenever a vertical difference greater than ⁄2 in. (12.7
7.5.3 Mix thoroughly.
mm) in 10 ft (3.0 m) occurs within one course. Leveling
7.6 Machine Mixing:
courses are usually located on the first course above the
7.6.1 Place water in mixer.
foundation, because footings are not normally placed in a level
7.6.2 Add the surface bonding material to the operating
condition, and at each floor level.
mixer.
5.2 When mortar or surface bonding mortar is used a
7.6.3 Mix thoroughly, 1 to 3 min after all materials have
leveling course, concrete masonry units shall be set in a full
been added.
bed of mortar, laid to a line with the top surface level, as
7.7 The mixture should be creamy, nonlumpy, and easy to
defined in 5.1, and butted together with no mortar in the head
apply.
joints. Bed joints shall be struck flush. If the cores are to be
7.8 Admixtures may be permitted within the limits set by
grouted,nomortarshallbeplacedinthespacetoreceivegrout.
Specification C887 and the manufacturer of the surface bond-
5.3 Allow mortar to set sufficiently so no movement breaks
ing mortar. If desired, admixtures must be speci
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