Standard Practice for Hydrostatic Leak Testing

SIGNIFICANCE AND USE
6.1 This practice is useful for quality control testing and field inspection of piping systems, pipelines, valves, and containers that are expected to retain liquids. It is not sensitive enough for leak testing when toxic or explosive gas is expected to be retained under pressure.
SCOPE
1.1 This practice covers the testing of components for leaks by pressurizing them inside with a liquid.  
1.2 This practice can be used on piping, valves, and containers with welded or fitted sections which can be sealed at their ends and which are designed for internal pressure.  
1.3 Basic procedures are described based on the type of inspection used. These procedures should be limited to finding leakage indications of 4.5 × 10−9 mol/s (1 × 10−4 Std cm3/s)2 or larger.  
1.4 Units—The values stated in SI units are to be regarded as standard. The values given in parentheses are mathematical conversions to inch-pound units that are provided for information only and are not considered standard.  
1.5 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

General Information

Status
Historical
Publication Date
14-Jan-2013
Technical Committee
Drafting Committee
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Standards Content (Sample)

NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: E1003 − 13
Standard Practice for
1
Hydrostatic Leak Testing
This standard is issued under the fixed designation E1003; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
5
1. Scope 2.3 AIA Standard:
NAS-410Certification and Qualification of Nondestructive
1.1 This practice covers the testing of components for leaks
Test Personnel
by pressurizing them inside with a liquid.
1.2 This practice can be used on piping, valves, and con-
3. Terminology
tainers with welded or fitted sections which can be sealed at
3.1 Definitions—For definitions of terms used in this
their ends and which are designed for internal pressure.
practice, see Terminology E1316, Section E.
1.3 Basic procedures are described based on the type of
inspection used.These procedures should be limited to finding
4. Summary of Practice
−9 −4 3 2
leakageindicationsof4.5×10 mol/s(1×10 Stdcm /s) or
4.1 Hydrostatic testing requires that a component be com-
larger.
pletely filled with a liquid, such as water. Pressure is slowly
1.4 Units—The values stated in SI units are to be regarded
appliedtotheliquiduntiltherequiredpressureisreached.This
as standard. The values given in parentheses are mathematical
pressure is held for the required time at which point the
conversions to inch-pound units that are provided for informa-
component is inspected visually to locate leaks or the pressure
tion only and are not considered standard.
on the gauge is recorded to determine the components total
1.5 This standard does not purport to address the safety leakage.
concerns, if any, associated with its use. It is the responsibility
4.2 The two basic procedures are described together with
of the user of this standard to establish appropriate safety and
methods for improving their sensitivity.
health practices and determine the applicability of regulatory
4.2.1 Pressure Drop Indication—This procedure is used
limitations prior to use.
primarily to measure total system leakage.
4.2.2 Visual Inspection for Leakage— This procedure is
2. Referenced Documents
intended primarily to locate leaks.
3
2.1 ASTM Standards:
4.3 Ultrasonic pretesting for gross leaks is described.
E543Specification forAgencies Performing Nondestructive
Testing
5. Basis of Application
E1316Terminology for Nondestructive Examinations
4
5.1 The following items are subject to contractual agree-
2.2 ASNT Documents:
ment between the parties using or referencing this practice:
SNT-TC-1ARecommended Practice for Personal Qualifica-
tion and Certification in Nondestructive Testing
5.2 Personnel Qualification
ANSI/ASNT CP-189 ASNT Standard for Qualification and
5.2.1 If specified in the contractual agreement. Personnel
4
Certification of Nondestructive Testing Personnel
performing examinations to this practice shall be qualified in
accordance with a nationally or internationally recognized
1
NDT personnel qualification practice or standard such as
This practice is under the jurisdiction of ASTM Committee E07 on Nonde-
structive Testing and is the direct responsibility of Subcommittee E07.08 on Leak
ANSI/ASNTCP-189,SNT-TC-1A,NAS-410,orsimilardocu-
Testing Method.
ment and certified by the employer or certifying agency, as
Current edition approved Jan. 15, 2013. Published January 2013. Originally
applicable. The practice or standard used and its applicable
approved in 1984. Last previous edition approved in 2005 as E1003-05. DOI:
10.1520/E1003-13. revision shall be identified in the contractual agreement.
2
The gas temperature is referenced to 0°C. To convert to another gas reference
5.3 Qualification of Nondestructive Agencies—If specified
temperature, T , multiply the leak rate by (T +273)/273.
ref ref
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or in the contractual agreement, NDT agencies shall be qualified
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
the ASTM website.
4 5
AvailablefromAmericanSocietyforNondestructiveTesting(ASNT),P.O.Box Available fromAerospace IndustriesAssociation ofAmerica, Inc. (AIA), 1000
28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http://www.asnt.org. WilsonBlvd.,Suite1700,Arlington,VA22209-3928,http://www.aia-aerospace.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
E1003 − 13
and evaluated as described in Practice E543. The applicable 8.6 Pressure Pump.
edition of Practice E543 shall be specified in the contractual
8.7 Li
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: E1003 − 05 E1003 − 13
Standard Test Method Practice for
1
Hydrostatic Leak Testing
This standard is issued under the fixed designation E1003; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This test method covers the testing of components for leaks by pressurizing them inside with a liquid.
1.2 This test method can be used on piping, valves, and containers with welded or fitted sections which can be sealed at their
ends and which are designed for internal pressure.
1.3 Basic procedures are described based on the type of inspection used. These procedures should be limited to finding leakage
−9 −4 3 2
indications of 4.5 × 10 mol/s (1 × 10 Std cm /s) or larger.
1.4 The values stated in SI units are to be regarded as standard.
1.5 This standard does not purport to address the safety concerns, if any, associated with its use. It is the responsibility of the
user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations
prior to use.
2. Referenced Documents
3
2.1 ASTM Standards:
E543 Specification for Agencies Performing Nondestructive Testing
E1316 Terminology for Nondestructive Examinations
4
2.2 ASNT Documents:
SNT-TC-1A Recommended Practice for Personal Qualification and Certification in Nondestructive Testing
4
ANSI/ASNT CP-189 ASNT Standard for Qualification and Certification of Nondestructive Testing Personnel
5
2.3 AIA Standard:
NAS-410 Certification and Qualification of Nondestructive Test Personnel
3. Terminology
3.1 Definitions—For definitions of terms used in this standard, see Terminology E1316 Section E.
4. Summary of Test Method
4.1 Hydrostatic testing requires that a component be completely filled with a liquid, such as water. Pressure is slowly applied
to the liquid until the required pressure is reached. This pressure is held for the required time at which point the component is
inspected visually to locate leaks or the pressure on the gauge is recorded to determine the components total leakage.
4.2 The two basic procedures are described together with methods for improving their sensitivity.
4.2.1 Pressure Drop Indication—This procedure is used primarily to measure total system leakage.
4.2.2 Visual Inspection for Leakage—This procedure is intended primarily to locate leaks.
4.3 Ultrasonic pretesting for gross leaks is described.
1
This test method practice is under the jurisdiction of ASTM Committee E07 on Nondestructive Testing and is the direct responsibility of Subcommittee E07.08 on Leak
Testing Method.
Current edition approved Dec. 1, 2005Jan. 15, 2013. Published December 2005January 2013. Originally approved in 1984. Last previous edition approved in 20002005
as E1003 - 95E1003 - 05.(2000). DOI: 10.1520/E1003-05.10.1520/E1003-13.
2
The gas temperature is referenced to 0°C. To convert to another gas reference temperature, T , multiply the leak rate by (T + 273)/273.
ref ref
3
For referenced ASTM standards, visit the ASTM website, www.astm.org, or contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
4
Available from American Society for Nondestructive Testing, 1711 Arlingate Plaza, Testing (ASNT), P.O. Box 28518, 1711 Arlingate Ln., Columbus, OH
43228-0518.43228-0518, http://www.asnt.org.
5
Available from Aerospace Industries Association of America, Inc. (AIA), 1250 Eye St., NW, Washington, DC 20005.1000 Wilson Blvd., Suite 1700, Arlington, VA
22209-3928, http://www.aia-aerospace.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
E1003 − 13
5. Basis of Application
5.1 The following items are subject to contractual agreement between the parties using or referencing this test method:
5.2 Personnel Qualification
5.2.1 If specified in the contractual agreement. Personnel performing examinations to this test method shall be qualified in
accordance with a nationally or internationally recognized NDT personnel qualification practice or standard such as ANSI/ASNT
CP-189, SNT-TC-1A, NAS-410, or similar document and certified by the employer or certifying agency, as applicable. The
practice or s
...

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