ASTM D3555-01
(Specification)Standard Specification for Track-Resistant Black Crosslinked Polyethylene Insulation for Wire and Cable, 90oC Operation
Standard Specification for Track-Resistant Black Crosslinked Polyethylene Insulation for Wire and Cable, 90<sup>o</sup>C Operation
SCOPE
1.1 This specification covers a track-resistant black crosslinked polyethylene insulation, the base polymer which consists substantially of polyethylene or its copolymers. This insulation shall be carbon black pigmented.
1.2 This type of insulation is considered suitable for use on wire or cable that will be used for continuous operation at conductor temperatures up to 90oC.
1.3 This insulation is suitable for use on wire or in cable used for power transmission in overhead spaced-line service, installed at temperatures above -25o and exposed to sunlight and other atmospheric environments between -55 and +90oC.
1.4 In many instances, the insulation cannot be tested unless it has been formed around a conductor. Therefore, tests are done on insulated wire in this standard solely to determine the relevant property of the insulation and not to test the conductor or completed cable.
1.5 Whenever two sets of values are presented, in different units, the values in the first set are the standard, while those in parentheses are for information only.
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An American National Standard
Designation: D 3555 – 01
Standard Specification for
Track-Resistant Black Crosslinked Polyethylene Insulation
1
for Wire and Cable, 90°C Operation
This standard is issued under the fixed designation D3555; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope * ICEAT-28-562 TestMethodforMeasurementofHotCreep
4
of Polymeric Insulations
1.1 This specification covers a track-resistant black
crosslinked polyethylene insulation, the base polymer which
3. Terminology
consists substantially of polyethylene or its copolymers. This
3.1 Definitions: For definitions of terms used in this speci-
insulation shall be carbon black pigmented.
fication refer to Terminology D1711.
1.2 This type of insulation is considered suitable for use on
3.2 Definition of Term Specific to This Standard:
wire or cable that will be used for continuous operation at
3.2.1 aging, (act of), n—exposure of materials to air at a
conductor temperatures up to 90°C.
temperature of 121°C for 168 h.
1.3 This insulation is suitable for use on wire or in cable
used for power transmission in overhead spaced-line service,
4. Physical Properties
installed at temperatures above −25° and exposed to sunlight
4.1 When tested for physical and aging requirements, heat
and other atmospheric environments between −55 and +90°C.
distortion,coldbend,U-benddischarge,surfaceresistivity,and
1.4 Inmanyinstances,theinsulationcannotbetestedunless
track resistance in accordance with Test Methods D470, the
it has been formed around a conductor. Therefore, tests are
track-resistant black crosslinked polyethylene insulation shall
done on insulated wire in this standard solely to determine the
meettherequirementsspecifiedinTable1.Theinsulationisto
relevantpropertyoftheinsulationandnottotesttheconductor
meet the requirements for percent hot creep and hot set
or completed cable.
specified in Table 1. The test is to be performed in accordance
1.5 Whenever two sets of values are presented, in different
with ICEA T-28-562. Only in case of dispute, the solvent
units, the values in the first set are the standard, while those in
extraction (gel content and swell ratio) test in Test Methods
parentheses are for information only.
D2765 is to be the referee method. The extractables, after a
2. Referenced Documents drying time of 20 h, shall be no more than 30%.
2.1 ASTM Standards:
5. Electrical Requirements
D470 TestMethodsforCrosslinkedInsulationsandJackets
2 5.1 Subject cable specimens to a 5 min ac or dc voltage
for Wire and Cable
withstand test at voltages which are based on the nominal
2
D1711 Terminology Relating to Electrical Insulation
thickness of the insulation. Conduct tests in accordance with
D2132 Test Method for Dust-and-Fog Tracking and Ero-
MethodsD470using125V/mil(5kV/mm)foractestsor375
2
sion Resistance of Electrical Insulating Materials
V/mil (15 kv/mm) for dc tests.
D2765 TestMethodsforDeterminationofGelContentand
3
Swell Ratio of Crosslinked Ethylene Plastics
6. Sampling
2.2 ICEA Standard:
6.1 Sample the insulation in accordance with Test Methods
D470, D2765, and ICEAT-28-562.
7. Test Methods
7.1 Test the insulation in
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