Standard Specification for Fully-Formulated Ethylene-Glycol-Base Engine Coolant for Heavy-Duty Engines

SCOPE
1.1 This specification covers the requirements for a fully-formulated ethylene-glycol-base coolant for cooling systems of heavy-duty engines. When concentrates are used at 40 to 60% ethylene-glycol concentration by volume in water of suitable quality, (see Appendix X1), or when prediluted ethylene-glycol base engine coolants (50% volume, % minimum) are used without further dilution it will function effectively during both winter and summer to provide protection against corrosion, cavitation, freezing, and boiling.  
1.2 This specification is intended to cover the requirements for engine coolants prepared from virgin or recycled ethylene glycol.
1.3 Both concentrated and prediluted products are covered by this specification.
1.4 Coolant concentrates meeting this specification do not require any addition of Supplemental Coolant Additive (SCA) until the first maintenance interval when a maintenance dose of SCA is required to continue protection in certain heavy duty engine cooling systems, particularly those of the wet cylinder liner-in-block design. The SCA additions are defined by and are the primary responsibility of the engine manufacturer or vehicle manufacturer. If they provide no instructions, follow the SCA supplier's instructions.
1.5 This specification does not cover extended service internal coolants.
1.6 The values stated in SI units are to be regarded as standard. The values given in parentheses are for information only.
1.7 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.

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09-Apr-1998
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ASTM D6210-98a - Standard Specification for Fully-Formulated Ethylene-Glycol-Base Engine Coolant for Heavy-Duty Engines
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn. Contact ASTM
International (www.astm.org) for the latest information.
Designation: D 6210 – 98a
Standard Specification for
Fully-Formulated Ethylene-Glycol-Base Engine Coolant for
Heavy-Duty Engines
This standard is issued under the fixed designation D 6210; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (e) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
1.1 This specification covers the requirements for a fully- 2.1 ASTM Standards:
formulatedethylene-glycol-basecoolantforcoolingsystemsof D 1126 Test Method for Hardness in Water
heavy-duty engines. When concentrates are used at 40 to 60 % D 1293 Test Method for pH of Water
ethylene-glycol concentration by volume in water of suitable D 3306 Specification for Ethylene Glycol Base Engine
quality, (seeAppendix X1), or when prediluted ethylene-glycol Coolant for Automobile and Light Duty Service
base engine coolants (50 % volume, % minimum) are used D 4327 Test Method for Anions in Water by Chemically-
without further dilution, it will function effectively during both Suppressed Ion Chromatography
winter and summer to provide protection against corrosion, D 4656 Specification for Prediluted Ethylene Glycol-Based
cavitation, freezing, and boiling. EngineCoolant(50Volume%Minimum)forAutomobiles
1.2 This specification is intended to cover the requirements and Light Duty Service
for engine coolants prepared from virgin or recycled ethylene D 5828 Test Method for Compatability of Supplemental
glycol. Additives (SCA) and Engine Coolant Concentrates
1.3 Both concentrated and prediluted products are covered
3. General Requirements
by this specification.
1.4 Coolant concentrates meeting this specification do not 3.1 Concentrated coolant shall meet all of the requirements
of Specification D 3306. Prediluted coolant shall meet all the
require any addition of Supplemental Coolant Additive (SCA)
until the first maintenance interval when a maintenance does of requirements of Specification D 4656.
3.2 The coolant concentrate mixed with water or the predi-
SCA is required to continue protection in certain heavy duty
luted coolant, when maintained with maintenance doses of
engine cooling systems, particularly those of the wet cylinder
liner-in-block design. The SCA additions are defined by and SCAin accordance with the engine manufacturer’s recommen-
dations,andthoseontheproductlabel,shallbesuitableforuse
are the primary responsibility of the engine manufacturer or
vehicle manufacturer. If they provide no instructions, follow in a properly maintained cooling system in normal service for
a minimum of one year (see Appendix X1).
the SCA supplier’s instructions.
1.5 This specification does not cover extended service
4. Additional Requirements
interval coolants.
4.1 The coolant concentrate additionally shall provide, pro-
1.6 The values stated in SI units are to be regarded as
tection in operating engines against cavitation corrosion, also
standard. The values given in parentheses are for information
termed liner pitting, and against scaling of internal engine hot
only.
surfaces. Hot surfaces typically are within the engine head,
1.7 This standard does not purport to address all of the
head space, or liquid cooled exhaust manifold. ASTM has test
safety concerns, if any, associated with its use. It is the
methods under development for both cavitation corrosion and
responsibility of the user of this standard to establish appro-
hot surface scaling. Until these procedures are approved as
priate safety and health practices and determine the applica-
ASTM standards, the mandatory requirements of Annex A1
bility of regulatory limitations prior to use.
shall apply.
4.2 Both the concentrated and prediluted coolants shall
contain less than 50 ppm sulfate ion.
This specification is under the jurisdiction ofASTM Committee D15 on Engine
Coolants and is the direct responsibility of Subcommittee D15.07 on Specifications.
Current edition approved April 10, 1998. Published December 1998. Last Annual Book of ASTM Standards, Vol 11.01.
previous edition D 6210 - 98. Annual Book of ASTM Standards, Vol 15.05.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
NOTICE: This standard has either been superseded and replaced by a new version or withdrawn. Contact ASTM
International (www.astm.org) for the latest information.
D 6210
4.3 Concentrated coolant must contain less than 4 % total 5. Keywords
dissolved solids as measured using Modified Federal Method
5.1 cavitation; fully-formulated heavy-duty engine coolant;
2540C. Prediluted coolant must contain less than 2 % total
supplemental coolant additive maintenance dose
dissolved solids using the same method.
Federal Method 2540C, “Total Dissolved Solids Dried at 180°C,” Standard
Method for the Examination of Water and Wastewater, American Public Health
Association, et al, 1015 15th Street, N.W., Washington, DC 20005.
ANNEX
(Mandatory Information)
A1. CHEMICALREQUIREMENTS FOR FULLY FORMULATED HEAVY DUTY ENGINE COOLANT
A1.1 Laboratory data or in-service experience demonstrat- A1.2.2 A minimum combined concentration of nitrite as
ing a positive influence on reducing cavitation corrosion in an NO plus molybdate as MoO in the coolant of 780 ppm. At
2 4
least 300 ppm each of NO and MoO must be present.
operating engine is required.
2 4
A1.1.1 In-service qualification tests may consist of single- A1.3 Chemical composition requirements for cavitation
or multiple-cylinder engine tests.At the option of the engine or corrosion protection will be removed from this specification
and replaced with anASTM test method when a test method is
vehicle manufacturer, such testing may be conducted in “loose
developed and adopted.
engines”orinenginesfullyintegratedintoanapplication,such
as a vehicle, a power boat, or a stationary power source. One
A1.4 Both concentrated and prediluted coolants under this
such test has been developed.
specification must contain additives to minimize hot surface
scaling deposits. Certain additives (polyacrylate and other
A1.2 Several chemical compositions have been tested
types) minimize the deposition of calcium and magnesium
extensively by producers and users and satisfactorily minimize
compounds on heat rejecting surfaces. No specific chemical
cylinder liner cavitation in actual test engines. Coolants meet-
requirements for hot surface scaling and deposits resistance
ing these compositions are regarded as passing the require-
have been established at this time. A test procedure is under
ments of A1.1.
development and will be incorporated into the specification
when a procedure is approved by ASTM.
A1.2.1 Aminimum concentration of nitrite as NO of 1200
ppm in the coolant.
A1.5 Lack of compatibility between the coolant and SCA
products’ chemistry results in chemical ingredient dropout
from solution, with potential adverse effects in the vehicle or
engine cooling system.Atest procedure for compatibility (Test
“A Comparison of Engine Coolant in an Accelerated Heavy-Duty Engine
Method D 5828) has been approved and will be incorporated
Cavitation Test,” SAE Technical Paper 960883, SAE International, 400 Common-
wealth Drive, Warren
...

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