Standard Guide for Silicone Elastomers, Gels, and Foams Used in Medical Applications Part I—Formulations and Uncured Materials

SIGNIFICANCE AND USE
4.1 This guide is intended to provide guidance for the specification and selection of silicone materials for medical device applications.
Silicone manufacturers supplying materials to the medical device industry should readily provide information regarding non-proprietary product formulation to their customers either directly, or through the US FDA master file program.
SCOPE
1.1 This guide is intended to educate potential users of silicone elastomers, gels, and foams relative to their formulation and use. It does not provide information relative to silicone powders, fluids, and other silicones. The information provided is offered to guide users in the selection of appropriate materials, after consideration of the chemical, physical, and toxicological properties of individual ingredients or by-products. This guide offers general information about silicone materials typically used for medical applications. Detail on the crosslinking and fabrication of silicone materials is found in Part II of this guide.
1.2 Fabrication and properties of elastomers is covered in the companion document, F604, Part II. This monograph addresses only components of uncured elastomers, gels, and foams.
1.3 Silicone biocompatibility issues can be addressed at several levels, but ultimately the device manufacturer must assess biological suitability relative to intended use.
1.4 Biological and physical properties tend to be more reproducible when materials are manufactured in accordance with accepted quality standards such as ANSI ISO 9001 and current FDA Quality System Regulations/Good Manufacturing Practice Regulations.
1.5 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematical conversions to SI units that are provided for information only and are not considered standard.
1.6 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. Users are also advised to refer to Material Safety Data Sheets provided with uncured silicone components.

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ASTM F2038-00(2011) - Standard Guide for Silicone Elastomers, Gels, and Foams Used in Medical Applications Part I—Formulations and Uncured Materials
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: F2038 − 00 (Reapproved 2011)
Standard Guide for
Silicone Elastomers, Gels, and Foams Used in Medical
1
Applications Part I—Formulations and Uncured Materials
This standard is issued under the fixed designation F2038; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope 2. Referenced Documents
2
1.1 This guide is intended to educate potential users of 2.1 ASTM Standards:
silicone elastomers, gels, and foams relative to their formula- D1566 Terminology Relating to Rubber
tionanduse.Itdoesnotprovideinformationrelativetosilicone F813 Practice for Direct Contact Cell Culture Evaluation of
powders, fluids, and other silicones. The information provided Materials for Medical Devices
3
is offered to guide users in the selection of appropriate
2.2 Sterility Standards:
materials, after consideration of the chemical, physical, and
ANSI/AAMI ST41 Good Hospital Practice: Ethylene Oxide
toxicological properties of individual ingredients or by-
Sterilization and Sterility Assurance
products. This guide offers general information about silicone
ANSI/AAMI ST50 Dry Heat (Heated Air) Sterilizers
materials typically used for medical applications. Detail on the
ANSI/AAMIST29 RecommendedPracticeforDetermining
crosslinking and fabrication of silicone materials is found in
Ethylene Oxide in Medical Devices
Part II of this guide.
ANSI/AAM1 ST30 Determining Residual Ethylene Chlo-
rohydrin and Ethylene Glycol in Medical Devices
1.2 Fabrication and properties of elastomers is covered in
AAMI 13409-251 Sterilization of Health Care Products—
the companion document, F604, Part II. This monograph
Radiation Sterilization—Substantiation of 25kGy as a
addresses only components of uncured elastomers, gels, and
Sterilization Dose for Small or Infrequent Production
foams.
Batches
1.3 Silicone biocompatibility issues can be addressed at
AAMI TIRS-251 Microbiological Methods for Gamma Irra-
several levels, but ultimately the device manufacturer must
diation Sterilization of Medical Devices
assess biological suitability relative to intended use.
4
2.3 Quality Standards :
1.4 Biological and physical properties tend to be more
ANSI/ASQC Q9001 Quality Systems—Model for Quality
reproducible when materials are manufactured in accordance
Assurance in Design, Development Production,
with accepted quality standards such as ANSI ISO 9001 and
Installation, and Servicing
current FDAQuality System Regulations/Good Manufacturing
21 CFR 820 Quality System Regulation (current revision)
Practice Regulations.
21 CFR 210 Current Good Manufacturing Practice in
Manufacturing, Processing, Packing or Holding of Drugs;
1.5 The values stated in inch-pound units are to be regarded
General (current revision)
as standard. The values given in parentheses are mathematical
21 CFR 211 Current Good Manufacturing Practice for Fin-
conversions to SI units that are provided for information only
ished Pharmaceuticals (current revision)
and are not considered standard.
1.6 This standard does not purport to address all of the
3. Terminology
safety concerns, if any, associated with its use. It is the
3.1 Additional pertinent definitions can be found in Termi-
responsibility of the user of this standard to establish appro-
nology D1566.
priate safety and health practices and determine the applica-
bility of regulatory limitations prior to use. Users are also
advised to refer to Material Safety Data Sheets provided with
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
uncured silicone components.
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
1
This specification is under the jurisdiction of ASTM Committee F04 on the ASTM website.
3
Medical and Surgical Materials and Devices and is the direct responsibility of Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
Subcommittee F04.11 on Polymeric Materials. 4th Floor, New York, NY 10036, http://www.ansi.org.
4
Current edition approved Dec. 1, 2011. Published January 2012. Originally AvailablefromU.S.GovernmentPrintingOfficeSuperintendentofDocuments,
published in 2000. Last previous edition approved in 2005 as F2038 – 00 (2005). 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http://
DOI: 10.1520/F2038-00R11. www.access.gpo.gov.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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F2038 − 00 (2011)
3.2 Definitions: 3.2.10.1 high con
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