Standard Guide for Validating Cleaning Processes Used During the Manufacture of Medical Devices

SIGNIFICANCE AND USE
5.1 This guide describes an approach to validate a cleaning system for a medical device. It is based on the manufacturer’s accurate and comprehensive understanding of their internal manufacturing and cleaning processes.  
5.2 This guide is not intended to provide a detailed plan or road map, but will provide considerations that can be used by the device manufacturer to develop a detailed plan for performing cleaning validation.  
5.3 In cleaning validation, as with other types of validations, there are multiple ways to achieve a compliant, scientifically sound, and practical cleaning validation program.  
5.4 There are several reference documents identified in Appendix X3 that describe cleaning validation approaches for non-medical devices (including cleaning for oxygen-enriched environments, pharmaceuticals, and semiconductors). Any of these reference documents could provide guidance for a well-defined process for establishing a manufacturer’s minimum expectation of a specific cleaning validation program.  
5.5 This guidance specifically targets cleaning validation for medical devices, in-process and at terminal cleaning so that the result is a consistently clean medical device that meets the performance expectations for that device.
SCOPE
1.1 This guide provides considerations for validating cleaning processes for medical devices during initial fabrication and assembly prior to initial use. Validated cleaning processes are important for achieving consistency in function and consistency in biocompatibility. The considerations include but are not limited to: validation approach, equipment design, procedures and documentation, analytical methods, sampling, development of limits, and other issues.  
1.2 Inclusions:  
1.2.1 This guide describes the validation of critical cleaning processes for medical devices to reduce contaminants to acceptable levels prior to packaging.  
1.3 Exclusions—The following items / medical devices / processes are excluded from the scope of this document:  
1.3.1 Reusable medical devices.
1.3.1.1 Validation of cleaning operations for reusable medical devices is not within the scope of this standard guide. Although cleaning of reusable medical devices is beyond the scope of this guide, many of the principles outlined in this guide may be applicable to the validation of cleaning operations for reusable devices.  
1.3.2 Cleaning of medical devices in health care facilities.
1.3.2.1 Validation of cleaning processes in patient/health care facilities is not within the scope of this standard guide.  
1.4 This standard does not purport to be a replacement for biological safety testing.  
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety, health, and environmental practices and determine the applicability of regulatory limitations prior to use.  
1.6 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

General Information

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Published
Publication Date
30-Sep-2022
Current Stage
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Standards Content (Sample)

This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: F3127 − 22
Standard Guide for
Validating Cleaning Processes Used During the Manufacture
1
of Medical Devices
This standard is issued under the fixed designation F3127; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope Development of International Standards, Guides and Recom-
mendations issued by the World Trade Organization Technical
1.1 This guide provides considerations for validating clean-
Barriers to Trade (TBT) Committee.
ing processes for medical devices during initial fabrication and
assembly prior to initial use. Validated cleaning processes are
2. Referenced Documents
important for achieving consistency in function and consis-
2
tency in biocompatibility. The considerations include but are
2.1 ASTM Standards:
not limited to: validation approach, equipment design, proce- D543 Practices for Evaluating the Resistance of Plastics to
duresanddocumentation,analyticalmethods,sampling,devel-
Chemical Reagents
opment of limits, and other issues. E1766 Test Method for Determination of Effectiveness of
Sterilization Processes for Reusable Medical Devices
1.2 Inclusions:
E2857 Guide for Validating Analytical Methods
1.2.1 This guide describes the validation of critical cleaning
E3106 Guide for Science-Based and Risk-Based Cleaning
processes for medical devices to reduce contaminants to
Process Development and Validation
acceptable levels prior to packaging.
E3219 GuideforDerivationofHealth-BasedExposureLim-
1.3 Exclusions—The following items / medical devices /
its (HBELs)
processes are excluded from the scope of this document:
E3263 Practice for Qualification of Visual Inspection of
1.3.1 Reusable medical devices.
Pharmaceutical Manufacturing Equipment and Medical
1.3.1.1 Validation of cleaning operations for reusable medi-
Devices for Residues
cal devices is not within the scope of this standard guide.
F619 Practice for Extraction of Materials Used in Medical
Although cleaning of reusable medical devices is beyond the
Devices
scope of this guide, many of the principles outlined in this
F2459 Test Method for Extracting Residue from Metallic
guide may be applicable to the validation of cleaning opera-
Medical Components and Quantifying via Gravimetric
tions for reusable devices.
Analysis
1.3.2 Cleaning of medical devices in health care facilities.
F2847 Practice for Reporting and Assessment of Residues
1.3.2.1 Validation of cleaning processes in patient/health
on Single-Use Implants and Single-Use Sterile Instru-
care facilities is not within the scope of this standard guide.
ments
1.4 This standard does not purport to be a replacement for G121 Practice for Preparation of Contaminated Test Cou-
biological safety testing. pons for the Evaluation of Cleaning Agents
G122 Test Method for Evaluating the Effectiveness of
1.5 This standard does not purport to address all of the
Cleaning Agents and Processes
safety concerns, if any, associated with its use. It is the
G131 PracticeforCleaningofMaterialsandComponentsby
responsibility of the user of this standard to establish appro-
Ultrasonic Techniques
priate safety, health, and environmental practices and deter-
3
mine the applicability of regulatory limitations prior to use. 2.2 ANSI/AAMI/ISO Standards:
1.6 This international standard was developed in accor-
ISO 10993-5 Biological Evaluation of Medical Devices—
dance with internationally recognized principles on standard- Part 5: Tests for Cytotoxicity, In Vitro Methods
ization established in the Decision on Principles for the
1 2
This guide is under the jurisdiction of ASTM Committee F04 on Medical and For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Surgical Materials and Devices and is the direct responsibility of Subcommittee contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
F04.15 on Material Test Methods. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Oct. 1, 2022. Published October 2022. Originally the ASTM website.
3
approved in 2016. Last previous edition approved in 2016 as F3127 – 16. DOI: Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
10.1520/F3127-22. 4th Floor, New York, NY 10036, http://www.ansi.org.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
F3127 − 22
ISO
...

This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation: F3127 − 16 F3127 − 22
Standard Guide for
Validating Cleaning Processes Used During the Manufacture
1
of Medical Devices
This standard is issued under the fixed designation F3127; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope
1.1 This guide provides considerations for validating cleaning processes for medical devices during initial fabrication and
assembly prior to initial use. Validated cleaning processes are important for achieving consistency in function and consistency in
biocompatibility. The considerations include but are not limited to,to: validation approach, equipment design, procedures and
documentation, analytical methods, sampling, development of limits, and other issues.
1.2 Inclusions:
1.2.1 This guide describes the validation of critical cleaning processes for medical devices to reduce contaminants to acceptable
levels prior to packaging.
1.3 Exclusions: Exclusions—The following items / medical devices / processes are excluded from the scope of this document:
1.3.1 Reusable medical devices.
1.3.1.1 Validation of cleaning operations for reusable medical devices is not within the scope of this standard guide. Although
cleaning of reusable medical devices is beyond the scope of this guide, many of the principles outlined in this guide may be
applicable to the validation of cleaning operations for reusable devices.
1.3.2 Cleaning of medical devices in health care facilities.
1.3.2.1 Validation of cleaning processes in patient/health care facilities is not within the scope of this standard guide.
1.4 This standard does not purport to be a replacement for biological safety testing.
1.5 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety safety, health, and healthenvironmental practices and determine the
applicability of regulatory limitations prior to use.
1.6 This international standard was developed in accordance with internationally recognized principles on standardization
established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued
by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
1
This guide is under the jurisdiction of ASTM Committee F04 on Medical and Surgical Materials and Devices and is the direct responsibility of Subcommittee F04.15
on Material Test Methods.
Current edition approved April 1, 2016Oct. 1, 2022. Published May 2016October 2022. Originally approved in 2016. Last previous edition approved in 2016 as
F3127 – 16. DOI: 10.1520/F3127-1610.1520/F3127-22.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1

---------------------- Page: 1 ----------------------
F3127 − 22
2. Referenced Documents
2
2.1 ASTM Standards:
D543 Practices for Evaluating the Resistance of Plastics to Chemical Reagents
E1766 Test Method for Determination of Effectiveness of Sterilization Processes for Reusable Medical Devices
E2857 Guide for Validating Analytical Methods
E3106 Guide for Science-Based and Risk-Based Cleaning Process Development and Validation
E3219 Guide for Derivation of Health-Based Exposure Limits (HBELs)
E3263 Practice for Qualification of Visual Inspection of Pharmaceutical Manufacturing Equipment and Medical Devices for
Residues
F619 Practice for Extraction of Materials Used in Medical Devices
F2459 Test Method for Extracting Residue from Metallic Medical Components and Quantifying via Gravimetric Analysis
F2847 Practice for Reporting and Assessment of Residues on Single-Use Implants and Single-Use Sterile Instruments
G121 Practice for Preparation of Contaminated Test Coupons for the Evaluation of Cleaning Agents
G122 Test Method for Evaluating the Effectiveness of Cleaning Agents and Processes
G131 Practice for Cleaning of Materials and Components by Ultrasonic Techniques
3
2.2 ANSI/AAMI/ISO Standards:
ISO 10993-5 Biological Evaluation of Medical Devices—Part 5: Tests for Cytotoxicity, In Vitro Methods
ISO 10993-11 Biological Evaluation of Medical Devices—Art 11: Tests for Systemic Toxicity
ISO 10993-17 Biological Evaluation of Medical Devices—Part 17: Establishment of Allowable Limits for L
...

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