ASTM B864/B864M-08
(Specification)Standard Specification for Corrugated Aluminum Box Culverts
Standard Specification for Corrugated Aluminum Box Culverts
ABSTRACT
This specification covers the requirements for material, geometric, and wall section properties of aluminum box culverts manufactured from corrugated plate or sheet with attached rib stiffeners, for field assembly. Suitable fasteners and optional materials such as aluminum invert plates and headwalls are also described here. Material applications include surface water gravity flow drainage conduits like culverts and storm drains, small bridge, and grade separation structure conduits like pedestrian or vehicular underpasses, and utility tunnels. This specification does not cover the requirements for foundations, backfill, the relationship between earth cover or live loads and strength requirements, or the hydraulic design of these structures. The required plastic moment capacities should be determined for both the crown and haunch segments of the box culverts.
SCOPE
1.1 This specification covers material, geometric, and wall section properties of aluminum box culverts manufactured from corrugated plate or sheet, with attached rib stiffeners, for field assembly. Appropriate fasteners and optional materials, such as aluminum invert plates and headwalls, are also described. Applications for aluminum box culverts include conduits for gravity flow drainage of surface water, such as culverts and storm drains, as well as for small bridges and grade separation structures such as pedestrian or vehicular underpasses, and utility tunnels.
1.2 This specification does not include requirements for foundations, backfill, or the relationship between earth cover or live loads and strength requirements. These important design considerations are described in the AASHTO Standard Specifications for Highway Bridges and the AASHTO LRFD Bridge Design Specifications.
1.3 This specification does not include requirements for the hydraulic design of these structures. Hydraulic design, placement of footings or inverts, and end treatments to resist scour are described in FHWA HDS No. 5.
1.4 Appendix X1 lists nominal dimensions of box culvert sizes commonly available. Also listed are cross-sectional area and hydraulic design parameters for these sizes.
1.5 Appendix X2 lists manufacturer's suggested design properties for the rib stiffener types, spacing classes, and material thicknesses described in this specification.
1.6 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in each system may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from the two systems may result in non-conformance with the standard.
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Designation: B864/B864M −08
StandardSpecification for
1
Corrugated Aluminum Box Culverts
This standard is issued under the fixed designation B864/B864M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2. Referenced Documents
2
2.1 ASTM Standards:
1.1 This specification covers material, geometric, and wall
A36/A36M Specification for Carbon Structural Steel
section properties of aluminum box culverts manufactured
A123/A123M Specification for Zinc (Hot-Dip Galvanized)
from corrugated plate or sheet, with attached rib stiffeners, for
Coatings on Iron and Steel Products
field assembly. Appropriate fasteners and optional materials,
A153/A153M Specification for Zinc Coating (Hot-Dip) on
such as aluminum invert plates and headwalls, are also
Iron and Steel Hardware
described. Applications for aluminum box culverts include
A307 Specification for Carbon Steel Bolts and Studs, 60 000
conduits for gravity flow drainage of surface water, such as
PSI Tensile Strength
culverts and storm drains, as well as for small bridges and
A563 Specification for Carbon and Alloy Steel Nuts
grade separation structures such as pedestrian or vehicular
A563M Specification for Carbon andAlloy Steel Nuts (Met-
underpasses, and utility tunnels.
ric)
1.2 This specification does not include requirements for B221 Specification forAluminum andAluminum-Alloy Ex-
truded Bars, Rods, Wire, Profiles, and Tubes
foundations,backfill,ortherelationshipbetweenearthcoveror
B746/B746M Specification for CorrugatedAluminumAlloy
live loads and strength requirements. These important design
Structural Plate for Field-Bolted Pipe, Pipe-Arches, and
considerations are described in the AASHTO Standard Speci-
Arches
fications for Highway Bridges and the AASHTO
B790/B790M Practice for Structural Design of Corrugated
LRFD Bridge Design Specifications.
Aluminum Pipe, Pipe-Arches, and Arches for Culverts,
1.3 This specification does not include requirements for the
Storm Sewers, and Other Buried Conduits
hydraulic design of these structures. Hydraulic design, place-
2.2 AASHTO Standard:
ment of footings or inverts, and end treatments to resist scour
3
Standard Specifications for Highway Bridges
are described in FHWA HDS No. 5.
LRFD Bridge Design Specifications
1.4 Appendix X1 lists nominal dimensions of box culvert
2.3 FHWA Standard:
sizes commonly available. Also listed are cross-sectional area HDS No. 5, Hydraulic Design of Highway Culverts, Report
and hydraulic design parameters for these sizes. No. FHWA-NHI-010-020, Sept. 2001 (Revised May
4
2005)
1.5 Appendix X2 lists manufacturer’s suggested design
properties for the rib stiffener types, spacing classes, and
3. Terminology
material thicknesses described in this specification.
3.1 Definitions of Terms Specific to This Standard:
1.6 The values stated in either SI units or inch-pound units
3.1.1 box culvert—a generally rectangular conduit having a
are to be regarded separately as standard. The values stated in
cross section symmetric about a vertical axis, with a long
each system may not be exact equivalents; therefore, each
radius crown segment, short radius haunch segments, and
system shall be used independently of the other. Combining
straight side segments, with rib stiffeners (see Fig. 1).
values from the two systems may result in non-conformance
with the standard.
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on
1
This specification is under the jurisdiction of ASTM Committee B07 on Light the ASTM website.
3
Metals and Alloys and is under the direct responsibility of B07.08 on Corrugated Available from American Association of State Highway and Transportation
Aluminum Pipe and Corrugated Aluminum Structural Plate. Officials (AASHTO), 444 N. Capitol St., NW, Suite 249, Washington, DC 20001,
Current edition approved Nov. 1, 2008. Published December 2008. Originally http://www.transportation.org.
4
approved in 1995. Last previous edition approved in 2007 as B864/B864M-00 Available from National Technical Information Service (NTIS), 5285 Port
(2007). DOI: 10.1520/B0864_B0864M-08. Royal Rd., Springfield, VA 22161, http://www.ntis.gov.
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
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B864/B864M − 08
FIG. 1 Box Culvert Geometry
3.1.2 crown—the long radius top a
...
This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:B864/B864M–00 (Reapproved 2007) Designation: B 864/B 864M – 08
Standard Specification for
1
Corrugated Aluminum Box Culverts
This standard is issued under the fixed designation B 864/B 864M; the number immediately following the designation indicates the year
of original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.
A superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This specification covers material, geometric, and wall section properties of aluminum box culverts manufactured from
corrugated plate or sheet, with attached rib stiffeners, for field assembly. Appropriate fasteners and optional materials, such as
aluminuminvertplatesandheadwalls,arealsodescribed.Applicationsforaluminumboxculvertsincludeconduitsforgravityflow
drainage of surface water, such as culverts and storm drains, as well as for small bridges and grade separation structures such as
pedestrian or vehicular underpasses, and utility tunnels.
1.2 This specification does not include requirements for foundations, backfill, or the relationship between earth cover or live
loads and strength requirements. These important design considerations are described in theAASHTO Standard Specifications for
Highway Bridges and the AASHTO LRFD Bridge Design Specifications.
1.3 This specification does not include requirements for the hydraulic design of these structures. Hydraulic design, placement
of footings or inverts, and end treatments to resist scour are described in FHWA HDS No. 5.
1.4 Appendix X1 lists nominal dimensions of box culvert sizes commonly available. Also listed are cross-sectional area and
hydraulic design parameters for these sizes.
1.5 Appendix X2 lists manufacturer’s suggested design properties for the rib stiffener types, spacing classes, and material
thicknesses described in this specification.
1.6 The values stated in either inch-poundSI units or SIinch-pound units are to be regarded separately as standard. Within the
text, the SI units are shown in brackets. The values stated in each system aremay not be exact equivalents; therefore, each system
shall be used independently of the other. Combining values from the two systems may result in non-conformance with the
specification. standard.
2. Referenced Documents
2
2.1 ASTM Standards:
A 36/A 36M Specification for Carbon Structural Steel
A 123/A 123M Specification for Zinc (Hot-Dip Galvanized) Coatings on Iron and Steel Products
A 153/A 153M Specification for Zinc Coating (Hot-Dip) on Iron and Steel Hardware
A 307 Specification for Carbon Steel Bolts and Studs, 60 000 PSI Tensile Strength
A 563 Specification for Carbon and Alloy Steel Nuts
A 563M Specification for Carbon and Alloy Steel Nuts (Metric)
B 221/B 221M Specification for Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Shapes and Tubes.
B 746/B 746M Specification for Corrugated Aluminum Alloy Structural Plate for Field-Bolted Pipe, Pipe-Arches, and Arches
B 790/B 790M Practice for Structural Design of Corrugated Aluminum Pipe, Pipe-Arches, and Arches for Culverts, Storm
Sewers, and Other Buried Conduits
2.2 AASHTO Standard:
3
Standard Specifications for Highway Bridges
LRFD Bridge Design Specifications
2.3 FHWA Standard:
HDS No. 5,Hydraulic Design of Highway Culverts, Report No. FHWA-IP-85-15 Hydraulic Design of Highway Culverts,
4
Report No. FHWA-NHI-010-020, Sept. 2001 (Revised May 2005)
1
This specification is under the jurisdiction ofASTM Committee B07 on Light Metals andAlloys and is under the direct responsibility of B07.08 onAluminum Culvert.
Current edition approved Sept.Nov. 1, 2007.2008. Published September 2007.December 2008. Originally approved in 1995. Last previous edition approved in 20002007
as B 864/B 864M-00 (2007).
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
Available from American Association of State Highway and Transportation Officials (AASHTO), 444 N. Capitol St., NW, Suite 249, Washington, DC 20001,
http://www.transportation.org.
4
Available from National Technical Information Service (NTIS), 5285 Port Royal Rd., Springfield, VA 22161, http://www.ntis.gov.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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