Standard Specification for Polytetrafluoroethylene (PTFE) Granular Molding and Ram Extrusion Materials

ABSTRACT
This specification focuses on granular polytetrafluoroethylene (PTFE) resins that have never been preformed or molded, and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. Included are specimen preparation, test methods and requirements for materials, melting characteristics, bulk density, particle size, water content, standard specific gravity, thermal instability index, and mechanical (tensile) properties.
SCOPE
1.1 This specification covers granular resins and test methods for polytetrafluoroethylene (PTFE) that have never been preformed or molded and are normally processed by methods similar to those used in powder metallurgy or ceramics, or by special extrusion processes. These PTFE resins are homopolymers of tetrafluoroethylene, or, in some cases, modified homopolymers containing not more than one percent by weight of other fluoromonomers. The usual methods of processing thermoplastics generally are not applicable to these materials because of their viscoelastic properties at processing temperatures. The materials included herein do not include mixtures of PTFE resin with additives such as colorants, fillers or plasticizers; nor do they include reprocessed or reground resin or any fabricated articles. The methods and properties included are those required to identify the various types of resins. Additional procedures are provided in the Appendix for further characterization of the resins.
1.2 The values stated in SI units as detailed in IEEE/ASTM SI-10 are to be regarded as the standard, and the practices of IEEE/ASTM SI-10 are incorporated herein.
1.3 The following precautionary caveat pertains only to the Specimen Preparation section, Section 9, and the Test Methods section, Section 10, of this specification: This specification does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use. See Notes 3 and 9 for specific cautionary statements. Note 1
Information in this specification is technically equivalent to related information in ISO 12086-1 and ISO 12086-2.

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ASTM D4894-07 - Standard Specification for Polytetrafluoroethylene (PTFE) Granular Molding and Ram Extrusion Materials
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NOTICE: This standard has either been superseded and replaced by a new version or withdrawn.
Contact ASTM International (www.astm.org) for the latest information
Designation: D4894 – 07
Standard Specification for
Polytetrafluoroethylene (PTFE) Granular Molding and Ram
1
Extrusion Materials
This standard is issued under the fixed designation D4894; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision.Anumber in parentheses indicates the year of last reapproval.A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 2. Referenced Documents
2
1.1 This specification covers granular resins and test meth- 2.1 ASTM Standards:
ods for polytetrafluoroethylene (PTFE) that have never been D618 Practice for Conditioning Plastics for Testing
preformed or molded and are normally processed by methods D638 Test Method for Tensile Properties of Plastics
similar to those used in powder metallurgy or ceramics, or by D792 Test Methods for Density and Specific Gravity (Rela-
special extrusion processes. These PTFE resins are homopoly- tive Density) of Plastics by Displacement
mers of tetrafluoroethylene, or, in some cases, modified ho- D883 Terminology Relating to Plastics
mopolymerscontainingnotmorethanonepercentbyweightof D1895 TestMethodsforApparentDensity,BulkFactor,and
other fluoromonomers. The usual methods of processing ther- Pourability of Plastic Materials
moplastics generally are not applicable to these materials D3295 Specification for PTFE Tubing, Miniature Beading
because of their viscoelastic properties at processing tempera- and Spiral Cut Tubing
tures.Thematerialsincludedhereindonotincludemixturesof D3892 Practice for Packaging/Packing of Plastics
PTFE resin with additives such as colorants, fillers or plasti- D4441 Specification for Aqueous Dispersions of Polytetra-
cizers;nordotheyincludereprocessedorregroundresinorany fluoroethylene
fabricated articles. The methods and properties included are D4591 Test Method for Determining Temperatures and
those required to identify the various types of resins. Addi- Heats of Transitions of Fluoropolymers by Differential
tional procedures are provided in the Appendix for further Scanning Calorimetry
characterization of the resins. D4745 Specification for Filled Compounds of Polytetra-
1.2 The values stated in SI units as detailed in IEEE/ASTM fluoroethylene (PTFE) Molding and Extrusion Materials
SI-10 are to be regarded as the standard, and the practices of D4895 Specification for Polytetrafluoroethylene (PTFE)
IEEE/ASTM SI-10 are incorporated herein. Resin Produced From Dispersion
1.3 The following precautionary caveat pertains only to the E11 SpecificationforWovenWireTestSieveClothandTest
SpecimenPreparationsection,Section9,andtheTestMethods Sieves
section, Section 10, of this specification: This specification E177 Practice for Use of the Terms Precision and Bias in
does not purport to address all of the safety concerns, if any, ASTM Test Methods
associated with its use. It is the responsibility of the user of this IEEE/ASTM SI-10 Standard for Use of the International
standard to establish appropriate safety and health practices System of Units (SI): The Modern Metric System
3
and determine the applicability of regulatory limitations prior 2.2 ISO Standards:
to use. See Notes 3 and 9 for specific cautionary statements. ISO 12086-1 Plastics—Fluoropolymer Dispersions and
Moulding and Extrusion Materials—Part 1: Designation
NOTE 1—Information in this specification is technically equivalent to
System and Basis for Specification
related information in ISO12086-1 and ISO12086-2.
1 2
This specification is under the jurisdiction of ASTM Committee D20 on For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Plastics and is the direct responsibility of Subcommittee D20.15 on Thermoplastic contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Materials. Standards volume information, refer to the standard’s Document Summary page on
Current edition approved Sept. 1, 2007. Published October 2007. Originally the ASTM website.
3
approved in 1989. Last previous edition approved in 2004 as D4894-04. DOI: Available fromAmerican National Standards Institute (ANSI), 25 W. 43rd St.,
10.1520/D4894-07. 4th Floor, New York, NY 10036.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
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D4894 – 07
A
TABLE 1 Detail Requirements for Tests on Resins
Melting Peak Temperature
Particle Size, Average Diameter,
Type Grade Bulk Density, g/L Water Content, max, %
µm
Initial °C Second °C
A
I 1 700 6 100 500 6 150 0.04 327 6 10
A
2 675 6 50 375 6 75 0.04 327 6 10
A
II . . . . . . <100 0.04 327 6 10
A
III 1 400 6 125 <100 0.04 327 6 10
A
2 850 6 100 500 6 150 0.04 327
...

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