Standard Guide for Application of Continuous Manufacturing (BioCM) in the Biopharmaceutical Industry

SIGNIFICANCE AND USE
4.1 This guide focuses on upstream and downstream processes for biopharmaceutical products with a particular focus on antibody production processes. For further information, see Appendix X1 and Refs (1-3).  
4.2 Bioprocesses traditionally consist of discrete unit operations labeled as upstream, downstream, and fill/finish operations. The objectives at each stage are significantly different, as are the operating parameters and control processes, that can make complete integration impractical initially (Appendix X1). This guide does not imply that complete integration is a prerequisite. A higher degree of integration may be possible over time as a better understanding of the dynamics of processes become established.  
4.2.1 Upstream Processes—The purpose of upstream processes is to generate sufficient product to meet patient requirements preferably in the fewest number of batches. This starts with increasing biomass (cell-line expansion from working cell bank to production inoculation) to a production bioreactor in which the focus shifts to producing product. The material within a bioreactor during extended growth is heterogenous, for example, cells will differ in age, there may be genetic drift, secreted product can differ in the residence time spent in the bioreactor, and cell debris accumulates throughout the process.  
4.2.2 Downstream Processes—The purpose of downstream processes is to harvest product and purify it from process- and product-related impurities (for example, cell debris, nucleic acids, and misfolds) to the desired level. Solids are first separated from solutes; solutes are then separated from each other in the process of purification. Certain processes may at best be semi-continuous, and some steps may be prone to fouling, which may require manual intervention.  
4.2.3 Fill/Finish Operations—The purpose of fill/finish operations is to formulate the purified product in a form that ensures stability and sterility and provides a dosage form consis...
SCOPE
1.1 This guide is intended as a complement to Guide E2968. It provides key concepts and principles to assist in the appropriate selection, development, and operation of continuous processing technologies for the manufacture of biologically derived products.  
1.2 Several of the principles covered in Guide E2968 are applicable to biomanufacturing. However, processes for biologically derived products differ from those for synthetic drugs in a number of fundamental ways in addition to their source (for example, format: aqueous liquids versus powders; scope: genesis to final formulation). This guide is intended to provide greater clarity for biomanufacturing. It does not imply that topics in Guide E2968 that are not covered here do not apply to continuous manufacturing (CM) for biologics.  
1.3 Biologically derived products also differ widely from each other in terms of modalities, source materials, and the manufacturing technologies used, not all of which are equally amenable to operating in a continuous mode.  
1.4 Opportunities do exist for the introduction of continuous technologies, for example, efforts are ongoing to adapt processes for large-scale manufacture of broadly applicable modalities such as monoclonal antibodies to a continuous format. This guide is intended to provide guidance to the design and implementation of antibody processes.  
1.5 The principles can be applicable to unit operations or processes or both for other modalities but may not be applicable to all bioprocesses.  
1.6 Particular consideration should be given to the development and application of the appropriate scientific understanding and engineering principles that differentiate CM from traditional batch manufacturing.  
1.7 Since much of the processing is done under conditions amenable to microbial growth, maintaining process streams free from external biological impurities and microbial contamination (for example, bioburden, viruses, ...

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This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the
Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.
Designation: E3326 − 22
Standard Guide for
Application of Continuous Manufacturing (BioCM) in the
1
Biopharmaceutical Industry
This standard is issued under the fixed designation E3326; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope free from external biological impurities and microbial contami-
nation (for example, bioburden, viruses, and mycoplasma) is
1.1 This guide is intended as a complement to Guide E2968.
critical.
It provides key concepts and principles to assist in the
appropriate selection, development, and operation of continu- 1.8 This guide is intended to apply in both the development
ous processing technologies for the manufacture of biologi- of a new process or the redesign of an existing one.
cally derived products.
1.9 A manufacturer may choose to implement continuous
1.2 Several of the principles covered in Guide E2968 are manufacturing for discrete unit operations in stages as they
applicable to biomanufacturing. However, processes for bio- develop process understanding before implementing a fully
logically derived products differ from those for synthetic drugs connected or continuous manufacturing process.
in a number of fundamental ways in addition to their source
1.10 Units—The values stated in SI units are to be regarded
(for example, format: aqueous liquids versus powders; scope:
as the standard. No other units of measurement are included in
genesis to final formulation). This guide is intended to provide
this standard.
greater clarity for biomanufacturing. It does not imply that
1.11 This standard does not purport to address all of the
topics in Guide E2968 that are not covered here do not apply
safety concerns, if any, associated with its use. It is the
to continuous manufacturing (CM) for biologics.
responsibility of the user of this standard to establish appro-
1.3 Biologically derived products also differ widely from
priate safety, health, and environmental practices and deter-
each other in terms of modalities, source materials, and the
mine the applicability of regulatory limitations prior to use.
manufacturing technologies used, not all of which are equally
1.12 This international standard was developed in accor-
amenable to operating in a continuous mode.
dance with internationally recognized principles on standard-
ization established in the Decision on Principles for the
1.4 Opportunities do exist for the introduction of continuous
Development of International Standards, Guides and Recom-
technologies, for example, efforts are ongoing to adapt pro-
mendations issued by the World Trade Organization Technical
cesses for large-scale manufacture of broadly applicable mo-
Barriers to Trade (TBT) Committee.
dalities such as monoclonal antibodies to a continuous format.
This guide is intended to provide guidance to the design and
2. Referenced Documents
implementation of antibody processes.
2
2.1 ASTM Standards:
1.5 The principles can be applicable to unit operations or
E2363 Terminology Relating to Manufacturing of Pharma-
processes or both for other modalities but may not be appli-
ceutical and Biopharmaceutical Products in the Pharma-
cable to all bioprocesses.
ceutical and Biopharmaceutical Industry
1.6 Particular consideration should be given to the develop-
E2475 Guide for Process Understanding Related to Pharma-
ment and application of the appropriate scientific understand-
ceutical Manufacture and Control
ing and engineering principles that differentiate CM from
E2537 Guide for Application of Continuous Process Verifi-
traditional batch manufacturing.
cation to Pharmaceutical and Biopharmaceutical Manu-
1.7 Since much of the processing is done under conditions
facturing
amenable to microbial growth, maintaining process streams
E2888 Practice for Process for Inactivation of Rodent Ret-
rovirus by pH
1
This guide is under the jurisdiction of ASTM Committee E55 on Manufacture
2
of Pharmaceutical and Biopharmaceutical Products and is the direct responsibility of For referenced ASTM standards, visit the ASTM website, www.astm.org, or
Subcommittee E55.12 on Process Applications. contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Current edition approved Sept. 1, 2022. Published October 2022. DOI: 10.1520/ Standards volume information, refer to the standard’s Document Summary page on
E3326-22. the ASTM website.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Co
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