ASTM D5224-12
(Practice)Standard Practice for Compression Molding Test Specimens of Thermosetting Molding Compounds
Standard Practice for Compression Molding Test Specimens of Thermosetting Molding Compounds
SIGNIFICANCE AND USE
The conditions at which compounds are molded are known to influence the properties of the specimens. The degree of cure, elimination of knit-lines between particles, density of the part, and degradation of the polymer are among those factors which will be affected by the molding conditions. Thus it is important to conform to a standard set of conditions in order to have a valid comparison of properties between different compounds and different batches of the same compound.
Molded specimens showing evidence of low-density areas due to trapped gases shall be discarded. A breathe step can be incorporated to eliminate this situation. If used, it is critical that the breathe step be as brief as possible to avoid precuring of the compound before full pressure is applied leading to poorly “knitted” areas and lower strength in the molded specimen.
SCOPE
1.1 This practice covers the general principles to be followed when compression molding test specimens of thermosetting molding compounds, such as phenolics, aminoplastics, melamine phenolics, epoxies, and unsaturated polyesters.
1.2 Molding conditions are given for amino, phenolic, and allyl molding compounds. The exact molding conditions will vary from material to material, and, if not incorporated in the material specification, shall be agreed upon between the purchaser and the supplier or determined by previous experience with the particular type of material being used
1.3 The values stated in SI units are to be regarded as standard. The values in parentheses are given for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.
Note 1—This standard and ISO 295 address the same subject matter, but differ in technical content.
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Designation: D5224 − 12
Standard Practice for
Compression Molding Test Specimens of Thermosetting
1
Molding Compounds
This standard is issued under the fixed designation D5224; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope* 3. Terminology
1.1 This practice covers the general principles to be fol- 3.1 Definitions—For definitions of terms pertaining to plas-
lowed when compression molding test specimens of thermo- tics used in this practice, see Terminology D883.
setting molding compounds, such as phenolics, aminoplastics,
3.2 Definitions of Terms Specific to This Standard:
melamine phenolics, epoxies, and unsaturated polyesters.
3.2.1 breathe step, n—in plastics molding, the part of the
1.2 Molding conditions are given for amino, phenolic, and molding cycle in which the mold halves are opened
allyl molding compounds. The exact molding conditions will momentarily, prior to curing, to release volatiles from the
vary from material to material, and, if not incorporated in the molded part.
material specification, shall be agreed upon between the
3.2.2 skin, n—in plastics molding, the thin resin-rich layer
purchaser and the supplier or determined by previous experi-
(skin) on the surface of the molded part.
ence with the particular type of material being used
3.2.3 skin effect, n—in plastics testing, the positive or
1.3 The values stated in SI units are to be regarded as
negativeeffectontheresultsofsomestandardtestsattributable
standard. The values in parentheses are given for information
to the skin.
only.
4. Summary of Practice
1.4 This standard does not purport to address all of the
safety concerns, if any, associated with its use. It is the 4.1 Compression molded test specimens are produced by
responsibility of the user of this standard to establish appro- loading a mold cavity with some form of the molding material,
priate safety and health practices and determine the applica- applying a specified pressure to the mating surface for a
bility of regulatory limitations prior to use. specified time and at a specified temperature, and then remov-
ing the part from the cavity.
NOTE 1—This standard and ISO 295 address the same subject matter,
but differ in technical content.
5. Significance and Use
2. Referenced Documents
5.1 The conditions at which compounds are molded are
2
knowntoinfluencethepropertiesofthespecimens.Thedegree
2.1 ASTM Standards:
of cure, elimination of knit-lines between particles, density of
D638 Test Method for Tensile Properties of Plastics
the part, and degradation of the polymer are among those
D883 Terminology Relating to Plastics
factors which will be affected by the molding conditions. Thus
2.2 ISO Standard:
it is important to conform to a standard set of conditions in
ISO 295 Plastics—Compression Molding Test Specimens
3
order to have a valid comparison of properties between
of Thermosetting Materials
3
different compounds and different batches of the same com-
ISO 3167 Plastics—Multipurpose—Test Specimens
pound.
5.2 Molded specimens showing evidence of low-density
1
ThispracticeisunderthejurisdictionofASTMCommitteeD20onPlasticsand
areas due to trapped gases shall be discarded. A breathe step
is the direct responsibility of Subcommittee D20.09 on Specimen Preparation.
can be incorporated to eliminate this situation. If used, it is
Current edition approved April 1, 2012. Published May 2012. Originally
approved in 1992. Last previous edition approved in 2006 as D5224 - 00 (2006).
critical that the breathe step be as brief as possible to avoid
DOI: 10.1520/D5224-12.
precuring of the compound before full pressure is applied
2
For referenced ASTM standards, visit the ASTM website, www.astm.org, or
leading to poorly “knitted” areas and lower strength in the
contact ASTM Customer Service at service@astm.org. For Annual Book of ASTM
Standards volume information, refer to the standard’s Document Summary page on molded specimen.
the ASTM website.
3
ISO Standards Handbook 21, Vol 2, Plastics, 2nd Ed., 1990, available from
6. Apparatus
AmericanNationalStandardsInstitute(ANSI),25W.43rdSt.,4thFloor,NewYork,
NY 10036. 6.1 Molds:
*A Summary of Changes section appears at the end of this standard
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States
1
---------------------- Page: 1 ----------------------
D5224 − 12
FIG. 1 Single-Cavity Positive-Compression Mold for Bar Test
Specimens
6.1.1 The mold shall be made of steel, able to withstand the
molding temperatures and pressures. The mold shall be de-
signed such that the compressi
...
This document is not anASTM standard and is intended only to provide the user of anASTM standard an indication of what changes have been made to the previous version. Because
it may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current version
of the standard as published by ASTM is to be considered the official document.
Designation:D5224–00 (Reapproved 2006) Designation: D5224 – 12
Standard Practice for
Compression Molding Test Specimens of Thermosetting
1
Molding Compounds
This standard is issued under the fixed designation D5224; the number immediately following the designation indicates the year of
original adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. A
superscript epsilon (´) indicates an editorial change since the last revision or reapproval.
1. Scope*
1.1 This practice covers the general principles to be followed when compression molding test specimens of thermosetting
molding compounds, such as phenolics, aminoplastics, melamine phenolics, epoxies, and unsaturated polyesters. Note1—This
standard is similar in content (but not technically equivalent) to ISO 295-1974 (E).
1.2Molding conditions are given for amino, phenolic, and allyl molding compounds. Materials specification standards should
always be consulted to determine whether the material to be molded has any special requirements.
1.3The values stated in SI units are to be regarded as standard. The values in brackets are given for information only.
1.2 Molding conditions are given for amino, phenolic, and allyl molding compounds. The exact molding conditions will vary
from material to material, and, if not incorporated in the material specification, shall be agreed upon between the purchaser and
the supplier or determined by previous experience with the particular type of material being used
1.3 The values stated in SI units are to be regarded as standard. The values in parentheses are given for information only.
1.4 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility
of the user of this standard to establish appropriate safety and health practices and determine the applicability of regulatory
limitations prior to use.
NOTE 1—This standard and ISO 295 address the same subject matter, but differ in technical content.
2. Referenced Documents
2
2.1 ASTM Standards:
D638 Test Method for Tensile Properties of Plastics
D883 Terminology Relating to Plastics
D958Practice for Determining Temperatures of StandardASTM Molds for Test Specimens of Plastics Terminology Relating to
Plastics
2.2 ISO Standard:
3
ISO 295 Plastics—Compression Molding Test Specimens of Thermosetting Materials
3
ISO 3167 Plastics—Multipurpose—Test Specimens
3. Terminology
3.1 Definitions—For definitions of terms pertaining to plastics used in this practice, see Terminology D883.
3.2 Definitions of Terms Specific to This Standard:
3.2.1 breathe step, n—inplasticsmolding,thepartofthemoldingcycleinwhichthemoldhalvesareopenedmomentarily,prior
to curing, to release volatiles from the molded part.
3.2.2 skin, n—in plastics molding, the thin resin-rich layer (skin) on the surface of the molded part.
3.2.3 skin effect, n—in plastics testing, the positive or negative effect the skin may have on the results of some standard tests
attributable to the skin.
1
This practice is under the jurisdiction of ASTM Committee D20 on Plastics and is the direct responsibility of Subcommittee D20.09 on Specimen Preparation.
Current edition approved March 15, 2006. Published March 2006. Originally approved in 1992. Last previous edition approved in 2000 as D5224-00. DOI:
10.1520/D5224-00R06.
Current edition approved April 1, 2012. Published May 2012. Originally approved in 1992. Last previous edition approved in 2006 as D5224 - 00 (2006). DOI:
10.1520/D5224-12.
2
For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at service@astm.org. For Annual Book of ASTM Standards
volume information, refer to the standard’s Document Summary page on the ASTM website.
3
ISO Standards Handbook 21, Vol 2, Plastics, 2nd Ed., 1990, available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY
10036.
*A Summary of Changes section appears at the end of this standard.
Copyright © ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.
1
---------------------- Page: 1 ----------------------
D5224 – 12
4. Summary of Practice
4.1 Compression molded test specimens are produced by loading a mold cavity with some form of the molding material,
applying a specified pressure to the mating surface for a specified time and at a specified temperature, and then removing the part
from the cavity.
5. Significance and Use
5.1 The conditions at which
...
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